The invention relates to a piston-cylinder device for delivering a hydraulic fluid, in particular for a vehicle brake system.
Piston-cylinder devices of this type are known for various purposes for delivering hydraulic fluid under pressure to a thus actuated device. In many cases, piston-cylinder devices of this type are more or less oversized in terms of their displacement volume in order to have sufficient stroke or hydraulic volume available for different applications.
Master cylinders for brake assemblies are known, for example, which are highly oversized in the event of fading or air in the brake circuit.
However, brake control systems are known from DE 102007062839, for example, in which the tandem master cylinder (TMC) is smaller and redelivery devices with hydraulic accumulator or delivery pistons coupled to the master cylinder piston supply additional volume to the brake circuit with corresponding control. The first only allows limited redelivery volume and the second is expensive.
There are also control systems where pressure is generated using TMC according to DE 195 38 794 and DE 103 18 401, in which the TMC is controlled as a delivery piston in order to compensate for the volume discharged from the brake circuit when the pressure falls through intake. Refilling control is provided for this purpose. Intake is via the piston sealing collar, which is known to open at approx. 0.5 bar, and consequently the actual negative pressure for intake, as also described, is reduced.
An arrangement is described in DE 102008051316 in which the brake piston is returned as a result of directed brief negative pressure in the wheel cylinder thus eliminating residual friction. Additional solenoid valves are required in the connecting line from the THC to the reservoir for this purpose.
The object to be achieved by the invention is to produce a piston-cylinder device for delivering a hydraulic fluid, in particular for vehicle brakes, with which the disadvantages of the prior art can be eliminated in a simple and effective manner.
This object is achieved according to the invention in that the hydraulic fluid is supplied to the pressure chamber under pressure by means of an additional arrangement.
The solution according to the invention is to provide a simple and effective delivery facility with overpressure which is not restricted in terms of the required delivery volume and which allows a high delivery rate.
This solution is also extremely advantageous at low temperatures;
problems can arise in known systems at such temperatures since the intake rate decreases in proportion to increasing viscosity. The redelivery operation can therefore be kept very short and consequently the resulting release of air can be prevented even if there is negative pressure over an extended period of time.
Intermittent operation of the delivery arrangement is advantageous. Said arrangement can be used particularly in brake systems for different delivery pistons, preferably tandem master cylinders, where intake or delivery can be performed via sleeves or additional solenoid valves. The delivery arrangement can work separately for each hydraulics or preferably brake circuit.
Advantageous embodiments or designs of the invention and the associated further advantages result from the following embodiments or further claims respectively.
In an extended configuration of the TMC, the sleeves should no longer open when there is negative pressure and consequently negative pressure control using the TMC pistons is necessary for brake lining ventilation control without additional non-return valves to the reservoir.
A preferably electromagnetic preliminary pump between the reservoir and the tandem cylinder is suggested as delivery arrangement, which is actuated when the TMC piston (s) are returned. Magnetic force acts on the pump pistons during this intake phase and generates the required excess pressure. The turn on and off times of the magnets are adjusted according to piston movement. According to the prior art, different pump embodiments are conceivable with or without intake valves. Preferably, a pump without valves is suggested in which the pump piston is arranged in a similar way as in a TMC. Here the snifting bore lies behind the sleeve and the bore then closes after the collar has passed over it. The pressure load (already low pressure<10 bar) can be optimised by moving the MC piston first before the pump piston start. The snifting bore is then already in the uncritical sleeve pressure range.
When using an electromagnetic preliminary pump, the aforementioned piston collar that is resistant to negative pressure can be dispensed with by activating the backing pump at the desired negative pressure control to control brake lining ventilation. This also closes the connection from the TMC to the reservoir.
The preliminary pump can also be used in a system configuration according to DE 103 18 401, for example, where intake is via the MC sleeve. Here, the preliminary pump effects a considerably shorter intake or refilling operation using excess pressure. In other system configurations, a TMC with 2/2 solenoid valve in the line from the brake circuit to the reservoir is activated. Here the preliminary pump can support the intake operation directly in the brake circuit or according to the sleeve configuration also parallel via the sleeve. There is also the option in said TMC configuration to simplify the design by only providing preferably a small snifting bore in the MC pistons. This reduces sleeve friction and there is less free travel of the TMC.
There is a further option with said TMC configuration to activate both preliminary pumps at the same time to control the redelivery operation by activating the 2/2 solenoid valve individually per brake circuit. The preliminary pump can be incorporated into the TMC housing or with the reservoir.
The free travel of the TMC to the point of application of the brake linings even taking account of the level course of the pressure volume characteristic is known to be extremely flat in the low pressure range. If the preliminary pump is activated at the same time, upon or prior to activation of the TMC, free travel can be reduced significantly which leads to a desired more rigid pedal characteristic.
The preliminary pump is also suitable in half-open systems with a slightly loose solenoid valve which is activated to reduce pressure in a reservoir. In such half-open systems, there is a safety problem in known solutions if a solenoid valve becomes loose releasing pressurising agents into the reservoir when there is a loss of pressure. Leakage flow can be countered advantageously in the invention by the pump that functions intermittently.
Since the TMC is located in the crash zone, the projecting magnet portion can be fixed such that it cannot be easily sheared in the event of a crash and thus does not act as a rigid barrier.
Since compared with the position of the push rod piston in the TMC, which is measured via the turning angle transmitter of the brake servo unit, the position of the accumulator chamber piston is not determined, said position can be determined using a simple contact-free sensor. Determining a region in which redelivery is made is sufficient.
Exemplary embodiments of the invention and their embodiments as well as further advantages and features are shown in the drawings and described below.
Valve circuits are used in the HCU, which effect a build-up of pressure via the inlet valves indicated and a reduction in pressure via outlet valve 10 into the corresponding return lines 11 to the reservoir. The volume extracted from the wheel cylinder for the purpose of reducing pressure must be generated by the TMC piston when the increase in pressure follows. Since the volume for ABS function is 3-5 cm3/s, at 20 s control time, the TMC needed to be far too big. Consequently, redelivery of the volume takes place in accordance with the criteria already described at intermittent intervals as described above.
The position of the push rod piston 4 is generally determined by the turning angle sensor of the brake servo unit 2 and consequently a position for redelivery can be specified here. The position is not reported to the accumulator chamber piston. Only the end position can be assessed from the pressure increase gradient of the pressure sensor 23 in the push rod piston circuit compared with the push rod piston position.
An interim position can only be estimated from the control signal as described.
It is expedient for safety reasons to determine the position of the accumulator chamber piston 5 via a target 14 using a sensor which can be determined easily using an Hall sensor and permanent magnet as target 14 in the piston. These means can be used to achieve rapid redelivery where the pistons are in a safe position and where there is still sufficient volume for emergency braking in the event of the malfunction of the brake servo unit 2, via the brake pedal for example. Preferably a brake servo unit with travel simulator according to DE102005018649 is used here to which full reference is made herein for disclosure purposes.
The embodiment according to
Redelivery can take place via the separate preliminary pump 9 individually per brake circuit. Both backing pumps can be activated together to save costs; the brake circuits are controlled individually via the 2/2 solenoid valves 15.
The option for redelivery on initial braking has already been described above.
In
The rotor is mounted twice in the bearing sleeve 18 and front bearing 18a which is integrated into the solenoid body. The magnetic circuit can have the standard poles to generate greater initiating force. The magnetic circuit can be designed as round or flat from laminated panels which reduces magnetic losses, saves construction space and improves response time. In this arrangement the magnet housing projects into the space at risk in the event of a crash. Therefore, the housing flange or attachment 21 can be designed such that this zone is soft for the crash sequence, i.e. can be sheared.
The TMC can be considerably smaller in size in a rapid delivery arrangement since it can actually only be designed for the fall-back level at approx. 100 bar. If higher pressure is needed with the brake servo unit, for fading, for example, a higher pressure level of 150 bar can be redelivered in approx. 50 ms. This dwell time has a negligible effect on the braking distance which is good for the chassis in the event of long delays, a transient effect for further pressure control.
Many functions can be performed with this preliminary pump at low cost.
The invention relates to an actuating arrangement for a vehicle braking system which, advantageously, can have a delivery device as described above and below.
A further hydraulic piston-cylinder unit is provided here, which can be actuated by the actuating arrangement and the first piston-cylinder unit can be actuated by means of the servo unit in order to feed hydraulic fluid into the brake circuit.
An actuating device is already known from the “Brake Manual”, 1st edition, Vieweg Verlag, wherein the servo unit is a vacuum brake servo unit. A hydraulic aggregate (HCU) has an inlet valve and an outlet valve on each wheel brake. Furthermore, accumulator chambers are assigned to the brake circuits in the HCU and a redelivery pump driven by an electric motor is provided to feed the brake fluid in the accumulator chambers back to the TMC. The redelivery pump is a piston pump which causes pressure pulsations in the TMC. Additional damper chambers are provided to reduce the associated noise. Although parallel pressure control in the wheel brakes is possible with this device, it is expensive overall and is usually combined with a vacuum brake servo unit. However, this does not match the general trend which will be based on electric brake servos in the future.
The solution according to the invention involves an actuating device for vehicles which manages without a vacuum brake servo unit. A redelivery pump is also unnecessary in this solution thereby eliminating the problems associated with such pumps.
An accumulator is expediently provided in the actuating device and consequently the hydraulic fluid can be redelivered from the accumulator to the brake circuit. This configuration allows individual pressure reduction.
The servo unit advantageously has an electromotive drive wherein a gearing mechanism can be provided which in particular is coupled to the piston in the first piston-cylinder unit in a positive-fit or force-fit manner and consequently movements of the gearing mechanism in both directions are transferred to the pistons.
According to further embodiments the actuating device is connected to a travel simulator. Said travel simulator can be connected to a pressure chamber in the further piston-cylinder unit.
A mechanism that can be activated by the actuating arrangement, which has two elements that can be moved relative to each other between which an elastic element is arranged, is provided in further embodiments.
A further hydraulic line can expediently be provided in which a valve arrangement is activated, leading from the hydraulic line leading to the wheel brakes to the brake fluid reservoir in order to enable free travel clearance.
The actuating device 31 for a vehicle brake system shown in
The first piston-cylinder unit 36 has a housing 40 which is connected to the servo unit 37. Two pistons 43, 44 are arranged in the housing in an axially displaceable manner. The first piston (FP) 43 forms a first pressure chamber 45 and the second piston (PRP) 44 a second pressure chamber 46 and both thus form a tandem master cylinder (TMC). The pistons 43, 44 are supported on the housing and against each other via springs 47, 48. Openings 49, 50 are provided in the housing which lead to hydraulic lines 51, 52 that are connected to the HCU 39. Further openings 55, 56 in the housing 40 are sealed relative to the pistons 43, 44 and guide hydraulic lines to a brake fluid reservoir 53 at normal pressure. The piston 44 has recesses on both sides one of which receives the end of the spring 48.
The servo unit 37 connected to the first piston-cylinder unit 36 has a housing 40 in which an electric motor 61 with stator 62 and rotor 63 is arranged wherein the latter is rotatably mounted in the housing via bearings. A gearing mechanism or a mechanism for converting the rotational movement of the rotor 63 into a linear movement is arranged concentrically in the rotor. Said mechanism has a ball screw 64 here, which is arranged in the rotor in a torque proof and axially displaceable manner and which acts together with a spindle nut 64a, which is fixedly attached to the rotor. A push rod 65 is mounted on the spindle 64; a magnetic coupling can be provided on the end of said push rod facing the actuating mechanism. The front end of the ball screw is arranged here in the recess of the piston 44 which projects into the housing 60. The spindle 64 is fixedly attached to the pistons 44 via a magnetic coupling on the front end of the screw and consequently movements of the spindle in both directions are transferred to the pistons. A sensor 54 is provided to determine the rotational movement of the rotor 63.
The transmission unit 38 is mounted on the servo unit housing. This forms a recess 70 which receives the back end of the ball screw and the push rod 65. A space 66 is formed in the cylinder which receives a piston 67.
The piston 67 forms a central extension 68 which projects through an opening in the base of the cylinder 69 into the recess 70 in order to act together with the push rod 65.
The piston 67 forms a cylindrical recess in which an element 71 is arranged in an axially displaceable manner. An elastic member 72, for example a disc spring, flat spring or a rubbery elastic element or similar is arranged between the cylinder and the element 71. Two distance sensors 73, 74 are also provided in the transmission unit 38 which can be used to measure the distances covered by the piston 67 or the element arranged thereon 71. The corresponding values are delivered to the ECU in order to control the servo unit via the differential values proportional to pedal force. The push rod 35 in the actuating arrangement is connected to the element 71 via a universal joint and consequently movements are transmitted in both directions.
The HCU 39 provided between the TMC 36 and the wheel brakes FL, FR, RL, RR has various valves which are controlled by the ECU. Each of the wheel brakes is connected to a pressure chamber in the TMC. A currentless, open 2/2 way magnetic valve 75 is activated in this connection. A currentless, closed 2/2 way magnetic valve 76 is arranged in a connection leading from the wheel brake via a return valve 77 and via one of the hydraulic lines 51, 52 to the corresponding pressure chamber of the TMC and thus to the brake fluid reservoir 53. Furthermore, an accumulator chamber 78 is arranged in this connection upstream of the return valve 77. The valve configuration described above for a wheel brake FL is provided accordingly for the other wheel brakes FR, RL and RR as shown in the drawing.
The function of the device shown in
Pressure builds up in the pressure chambers of the TMC 36 on activation of the device such that brake fluid can flow via the open valves 75 to the wheel brake cylinders thereby activating the wheel brakes. If the ABS is active, for example, the pressure can be kept constant by closing the valve 75 or reduced by opening the valve 76. When pressure is reduced, the brake fluid flows into the accumulator chamber 78. At certain intervals when the accumulator chamber is almost full, the TMC is returned via the servo unit drive as a result of which the accumulator chamber is emptied if the inlet valves are closed. The activation and corresponding control of the TMC to empty the accumulator can make a return pump, as normally used in such systems in the known cases, redundant. The inlet valves are designed such that they operate even in the event of great differential pressure on both sides. A return valve that is generally operated in parallel is not provided in said inlet valves.
In the event of a brake servo unit malfunction, foot power can be transmitted directly to the pistons 44 via the piston 67 or push rod 68 and push rod 65.
In the device shown in
Unlike as in
The function of the device shown in
When the device is activated by the driver, the piston 67 in the figure is displaced to the left resulting in the build-up of pressure in the pressure chamber 66a and via the line 80 in the connected travel simulator. Depending on the pressure desired by the driver or the resulting braking effect, the servo unit becomes active as a result of the actuation of the engine and the gearing mechanism, which acts on the pistons 44 by means of the recirculating ball screw such that pressure builds up in the pressure chambers and in the brake circuits accordingly. The solenoid valves 75 and 76 (and the corresponding solenoid valves which are assigned to the other wheel brakes) act in terms of building-up, maintaining and reducing pressure, by opening and closing in a known manner in order to perform functions such as ABS and ESP. The TMC acts as described in
The volume of hydraulic fluid corresponding to the decrease in pressure is discharged from the brake circuit and then delivered again via the movement of the TMC piston. For safety reasons, in the event of malfunction of the brake servo unit, there must always be enough hydraulic fluid in the master cylinder piston chambers or pressure chambers respectively. Consequently, following respective piston movement or upon indirect evaluation of the volume when pressure decreases, for example on the basis of the pressure decrease time, pressure level from pressure model and temperature are returned according to the piston. There is an intake of hydraulic fluid volume into the piston chamber when the inlet valve (s) 75 is closed.
Intake via the valves 88, 89 is possible even at lowest negative pressure. The solenoid valves 88, 89 are preferably provided with a large cross section for this purpose in order to keep intake resistance low. This reduces the intake time. It is a significant advantage here that in each control mode, pressure build-up or pressure reduction, the pressure is maintained for a brief period in order to perform the intake operation so that sufficient volume reaches the piston chambers again. Preferably, however, in a pressure maintenance stage the intake operation is performed at least for the front wheels.
The volume discharged from the wheel cylinder circuit is supplemented again by piston movement and the intake operation. The position of the pressure circuit piston 44 is known via the turning angle sensor 54 in the engine. Conversely, the position of the floating piston 43 can only be determined via the pressure using previous diagnosis and the aforementioned estimation of volume. Therefore, the travel sensor 91 can be provided in an expedient manner in order to establish the position of the piston 43. To simplify matters, evaluation of the position is sufficient which allows adequate residual volume for an increase in pressure even with fading. Preferably an echo sensor with a permanent magnet can be deployed on the piston.
To reduce the intake time, a pressure source 94, in particular a compressed air pump can also be provided which generates pressure in the brake fluid reservoir 53 or in the connecting line to the TMC. This can, expediently, be effective in any braking action or in ABS operation. A return valve 95 is built into the cover of the reservoir 53 for this purpose which closes in the event of excess pressure. Alternatively, a delivery arrangement or backing pump can also be used for this purpose, as described particularly with reference to
Intake can be used not only for the ABS operation described, but also to reduce the size of the TMC where there is an intake of additional volume in the infrequently high pressure range.
When pressure is reduced in the system via the brake pedal, the previous excess volume intake is discharged by assessing the piston position and pressure via the solenoid valve 76 or 89 in order to prevent sleeve damage in the TMC.
The system with distance simulator can be designed, in contrast to the one in
1 Reservoir
2 Power assist
3 TMC housing
4 Push rod piston
4
a Push rod circuit
5 Accumulator chamber
5
a Accumulator chamber circuit
6 Return spring
7 Snifting bores
7
a Small snifting bore
8 Sealing sleeves
9 preliminary pump
10 Outlet valve
11 Return line to reservoir
12 Line to wheel brake
13 Position sensor
14 Sensor target
15 2/2 solenoid valve
16 Pump piston
17 Return spring
18 Rotor mounting 1
18
a Rotor mounting 2
19 Magnet yoke
20 Solenoid
21 Magnet attachment
22 Magnet rotor
23 Pressure sensor
24 Seal
25 Radial groove
26 Intake channel
31 Actuating device
32 Actuating arrangement
33 Brake pedal
34 Bearing pedestal
35 Push rod
36 Piston-cylinder unit (TMC)
37 Servo unit
38 Transmission unit or piston-cylinder unit respectively
39 Hydraulic control unit (HCU)
40 Housing
43 Piston (floating)
44 Piston (push rod)
45 Pressure chamber
46 Pressure chamber
47 Spring
48 Spring
49 Opening
50 Opening
51 Hydraulic line
52 Hydraulic line
53 Brake fluid reservoir
54 Sensor
60 Housing
61 Electric motor
62 Stator
63 Rotor
64 Ball screw
65 Push rod
66 Pressure chamber
67 Piston
68 Extension
69 Cylinder base
70 Recess
71 Element
72 Elastic member
73 travel sensor
74 travel sensor
75 2/2 way solenoid valve
76 2/2 way solenoid valve
77 Return valve
78 Accumulator chamber
81 Opening
82 Opening
83 Hydraulic line
84 Hydraulic line
85 travel simulator
86 2/2 way solenoid valve
87 Throttle return valve arrangement
88 2/2 way solenoid valve
89 2/2 way solenoid valve
90 Pressure sensor
91 Piston travel sensor
92 Sensor target
93 Pressure source
94 Air pump
95 Return valve
Number | Date | Country | Kind |
---|---|---|---|
10 2010 050 508.0 | Nov 2010 | DE | national |
10 2010 055 044.2 | Dec 2010 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/EP11/04994 | 10/6/2011 | WO | 00 | 5/30/2013 |