The invention relates to a plate heat exchanger comprising a first frame plate, a second frame plate, a first number of side walls and a stack of heat transfer plates each having a center portion and a peripheral portion encircling the center portion. The heat transfer plates are arranged in pairs between the first and second frame plates and essentially parallel thereto. A first flow path for a first fluid is formed between the heat transfer plates of the pairs and a second flow path for a second fluid is formed between the pairs of heat transfer plates. The side walls extend between the first and second frame plates and enclose the stack of heat transfer plates. A first side wall of the side walls, having an inside surface facing the stack of heat transfer plates, is provided with a through hole for draining of a substance from an inside to an outside of the plate heat exchanger. The substance originates from one of the first and second fluids.
Today several different types of plate heat exchangers exist, which are employed in various applications depending on their type. One certain type of plate heat exchanger is assembled by bolting a top head, a bottom head and four side panels to a set of corner girders to form a box-like enclosure around a stack of heat transfer plates. This certain type of plate heat exchanger is often referred to as a block-type heat exchanger. One example of a commercially available block-type heat exchanger is the heat exchanger offered by Alfa Laval AB under the product name Compabloc.
A block-type heat exchanger typically has fluid inlets and fluid outlets arranged on the side panels while baffles are attached to the stack of heat transfer plates for directing fluids back and forth through channels formed between heat transfer plates in the stack of heat transfer plates.
Since the stack of heat transfer plates is surrounded by the top head, the bottom head and the four side panels, the heat exchanger may withstand high pressure levels in comparison with many other types of plate heat exchangers. Still, the block-type heat exchanger is compact, it has good heat transfer properties and may withstand hard usage without breaking.
The stack of heat transfer plates is sometimes referred to as a plate pack and has a special, block-like design that is characteristic for block-type heat exchangers. The stack of heat transfer plates is often all-welded and no gaskets are needed between heat transfer plates for proper sealing of flow channels that are formed between the plates. This makes a block-type heat exchanger suitable for operation with a wide range of aggressive fluids, at high temperatures and at high pressures.
A block-type heat exchanger can be adapted for use as a condenser in which a fluid containing condensable matter is cooled whereby a condensate and a residual fluid are formed. One such condenser is described in applicant's patent application US 2008/0196871. It has a lower wall comprising an outlet for draining the condensate to the outside of the plate heat exchanger.
An object of the present invention is to provide a plate heat exchanger with an improved capability of draining a fluid from the inside to the outside of the plate heat exchanger as compared to prior art. The basic concept of the invention is provide one of the side walls of the plate heat exchanger with a design that facilitates fluid drainage, i.e. a design that makes the fluid to be drained spontaneously flow towards a draining outlet of the side wall. The plate heat exchanger for achieving the object above is defined in the appended claims and discussed below.
A plate heat exchanger according to the present invention comprises a first frame plate, a second frame plate, a first number of side walls and a stack of heat transfer plates each having a center portion and a peripheral portion encircling the center portion. The heat transfer plates are arranged in pairs between the first and second frame plates and essentially parallel thereto. A first flow path for a first fluid is formed between the heat transfer plates of the pairs and a second flow path for a second fluid is formed between the pairs of heat transfer plates. The side walls extend between the first and second frame plates and enclose the stack of heat transfer plates. A first side wall of the side walls, having an inside surface facing the stack of heat transfer plates, is provided with a through hole for draining of a substance from an inside to an outside of the plate heat exchanger. The substance originates from one of the first and second fluids. The plate heat exchanger is characterized in that at least a first portion of the inside surface of the first side wall is sloping towards the hole for facilitating the draining of the substance.
In a block-type heat exchanger as initially described, the first and second frame plates correspond to the top and bottom head, respectively, while the side walls correspond to the side panels.
Between the heat transfer plates, throughout the stack, channels are formed. The channels form flow paths; every second channel is comprised in the first flow path and the rest of the channels is comprised in the second flow path.
Heat is transferred between the first and second fluids inside the plate heat exchanger whereby a substance is formed from one of the first and second fluids. This substance can exit the plate heat exchanger through the hole of the first side wall.
In that the inside surface of the first side wall at least partly is sloping towards the draining hole, the substance is spontaneously fed towards the hole and drained, by gravity, when the plate heat exchanger is essentially horizontally arranged with the first side wall facing the ground.
The plate heat exchanger may be so constructed that the first side wall comprises an inner portion and an outer portion, which are separately formed. Further, the inner portion, has an inner surface and an outer surface, which inner surface is comprised in the inside surface of the first side wall. The outer portion has an inner surface which is arranged to engage with the outer surface of the inner portion.
Since the first side wall is formed in two pieces its field of application is widened in that the characteristics of the inner portion may differ from the characteristics of the outer portion.
As an example, the inner portion and the outer portion of the first side wall may be made of different materials. This may be advantageous in connection with heat exchanger applications where the first fluid and/or the second fluid and/or the substance formed are corrosive or destructive and only should be in contact with relatively resistant materials. Then, the inner portion may be of a more resistant material than the outside portion. This is economically beneficial in that more resistant materials often are more expensive than less resistant materials. If the first side wall instead was formed in one piece, the complete first side wall would have to be made of a more resistant material which would be relatively costly.
The outer portion of the first side wall may comprise a recess arranged to receive the inner portion of the first side wall. This design facilitates a correct positioning of the inner portion of the first side wall in the plate heat exchanger.
The plate heat exchanger may be such that the inner surface of the outer portion and the outer surface of the inner portion of the first side wall are essentially plane. This design enables use of a conventional side panel (possibly machined) as the outer portion and a specifically designed lining as the inner portion, which side panel and lining engage to form the first side wall of the inventive plate heat exchanger.
The inside surface of the first side wall may comprise a second number of inclined planes sloping towards the hole and adjoining each other along essentially straight lines extending from the hole. Such a design is advantageous in that it is relatively straightforward and hygienic.
The plate heat exchanger according to the present invention may be adapted for use as a condenser. Then, said one of the first and second fluids contains matter condensable into the substance and the other one is a cooling agent. Then, the substance drained from the plate heat exchanger through the hole of the first side wall is a condensate.
The plate heat exchanger may comprise a stack in which the heat transfer plates of each pair are permanently joined to each other by two opposing edge plate joints between the peripheral portions of the heat transfer plates of the pair. Additionally or alternatively, each two of the pairs of heat transfer plates may be permanently joined to each other by two opposing edge pair joints between the peripheral portions of the two adjacent heat transfer plates of the different pairs. As compared to a stack of heat transfer plates separated by gaskets, a stack of permanently joined heat transfer plates can be used in connection with higher pressures and higher temperatures, and also in applications involving aggressive media that would destroy the gaskets.
The above discussed joints can be made by welding. Welded joints are relatively strong. Different welding techniques, such as laser welding and TIG welding, can be used for the different types of joints.
The plate heat exchanger may be constructed so that the first flow path and the second flow path are essentially transverse in relation to each other.
The invention will now be described in more detail with reference to the appended schematic drawings, in which
a is a plan view of a part of the stack of heat transfer plates,
b is a cross-sectional view along section A-A of
c is a cross-sectional view along section B-B of
a is a plan view of a first side wall of the side walls,
b is a cross-sectional view along section A-A of
c is a cross-sectional view along section B-B of
a is a plan view of an inner portion of the first side wall,
b is a cross-sectional view along section A-A of
c is a cross-sectional view along section B-B of
a is a plan view of an alternative first side wall,
b is a cross-sectional view along section A-A of
c is a cross-sectional view along section B-B of
With reference to
Four side linings 26 arranged to face a respective one of the corner girders 16 are arranged at a respective one of the corners of the stack 18. Further, four top linings 28 are arranged to extend between the side linings 26 and between one of the end plates 22 and a respective one of the side walls 8, 10, 12 and 14. Similarly, four bottom linings 30 (of which only two can be seen in
The heat transfer plates 20 are all essentially similar and they are arranged in pairs in the stack 18. A pair of heat transfer plates will herein after also be denoted a cassette.
As mentioned above, and also apparent from the figures, the heat transfer plates are arranged in pairs or cassettes throughout the stack, the number of cassettes being variable in dependence upon the specific application of the plate heat exchanger. Every second heat transfer plate of the stack, hereinafter indicated with “′”, is turned, in relation to the rest of the heat transfer plates, hereinafter indicated with “″”, . . . , 180° around an axis X which is parallel to a plane of the first and second frame plates 4 and 6, respectively, i.e. the figure plane of
As apparent from
There are a first flow path F1 for a first fluid and a second flow path F2 for a second fluid through the plate heat exchanger 2. The first flow path F1 extends through the inlet 32 of the side wall 8, through the cassettes and through the outlet 34 of the side wall 8. The baffles 24 guide the flow of the first fluid back and forth through the stack 18, as illustrated by the arrows in
The stack of heat transfer plates is not described in detail herein but in European Patent Application No. 11161423.6, filed on Apr. 7, 2011, and European Patent Application No. 12163320.0, filed on Apr. 5, 2012, both in the name of Alfa Laval Corporate AB, which applications are incorporated in their entirety herein by this reference.
The plate heat exchanger 2 is adapted for use as a condenser. Accordingly, the first fluid is a cooling agent while the second fluid is a gas containing matter condensable into a substance. The first and second fluid enters the plate heat exchanger 2 through the inlets 32 and 36, respectively, and flows through the stack of heat transfer plates. Then, the second fluid is cooled by the first fluid whereby a condensate in the form of said substance and a residual gas is formed. Following the first flow path F1, the stack of heat transfer plates is passed through four times. More particularly, the stack of heat transfer plates is divided into four parts through which the first fluid passes in order. When the first fluid exits the fourth and last part of the stack 18, i.e. the part to the left of the left visible baffle 24 of
As discussed above, each of the side walls 8, 10, 12 and 14 is composed of an outer portion in the form of a side panel and an inner portion in the form of a panel lining. Each of the inlets and outlets, 32, 36 and 34, 38, respectively, of the side walls naturally comprises a hole extending through the side wall to feed the first fluid, the second fluid, the residual gas or/and the condensate into and out of the plate heat exchanger. In the figures, only the hole through the side wall 10 is visible and this is denoted 60. The panel linings of the side walls 8, 12 and 14 are each formed as a relatively thin plate of uniform thickness and of a material suitable for the specific application of the plate heat exchanger. The plate is provided with a number of holes corresponding to the total number of inlets and outlets, i.e. holes, of the side wall. The panel linings of the side walls 8, 12 and 14 are attached to the respective side panel in dependence upon the application of the plate heat exchanger. As an example, if the plate heat exchanger is to be used with a pressure along the second flow path F2 that is lower than a pressure outside the plate heat exchanger, the panel lining of the side wall 14 may have to be attached to the corresponding side panel in order not to be sucked towards the stack 18.
The side wall 10, which is shown in more detail in
The panel lining 10b comprises a hole 60′, and the side panel 10a comprises a hole 60″, forming part of the hole 60 of the side panel 10. The hole 60, and thus the holes 60′ and 60″, is arranged essentially in a center of the side wall 10, the panel lining 10b and side panel 10a, respectively. The inner surface 64 of the panel lining 10b comprises a rectangular first portion or center portion 64a and a second portion or peripheral portion 64b. The center portion 64a comprises four planes 66 which are inclined towards the hole 60′ and joined along four straight lines 68, each line 68 extending from the hole 60′ towards a respective outer corner of the center portion 64a. The peripheral portion 64b is formed like a plane frame encircling the center portion 64a and it is adapted to engage with one of the above mentioned (not shown) gaskets.
An outer surface 70 of the panel lining 10b is essentially flat and arranged to engage with an inner surface 72 of the side panel 10a, which is also essentially flat. More particularly, the inner surface 72 of the side panel 10a forms a bottom of a recess 73 for receiving the panel lining 10b. The recess 73 is surrounded by edge portions 75, in turn provided with apertures 77 for engagement with the corner girders 16, as previously mentioned. The side panels of the side walls 8, 12 and 14 have a similar design.
As apparent from
Returning to the discussion about the use of the plate heat exchanger 2 as a condenser, the second fluid is transformed into a condensate and a residual gas inside the stack. Due to gravity and the horizontal arrangement of the plate heat exchanger 2 as is shown in
a-c illustrate an alternative side wall 74 that can replace the above described side wall 10 in an alternative embodiment of the plate heat exchanger according to the present invention. The side wall 74 is not composed of an outer and an inner portion but formed in one single piece. Thus, the side wall 74 is simply composed of a specially designed side panel. It is provided with a centrally arranged hole 76 which is comprised in an outlet, similar to the above described outlet 38, for draining the condensate and the residual gas from the plate heat exchanger. Further, an inside surface 78 of the side wall 74 comprises a rectangular first portion or center portion 78a and a second portion or peripheral portion 78b. The center portion 78a is designed in a similar way as the center portion 64a of the inner surface 64 of the panel lining 10b described above. Thus, the center portion 78a comprises planes 80 which are inclined towards the hole 76 and joined along four straight lines 82, each line 82 extending from the hole 76 towards a respective outer corner of the center portion 78a. The peripheral portion 78b encircles the center portion 78a and is designed like a corresponding peripheral portion of a conventional side panel, i.e. it comprises edge portions 84 provided with apertures 86 for engagement with the corner girders 16, as previously mentioned.
Thus, the side wall 10 and the side wall 74 are constructed differently but are provided with the same drainage facilitating feature. Regarding the side wall 10, the drainage facilitating feature results from a uniquely formed panel lining that is arranged on the inside of a side panel. Regarding the side wall 74, the drainage facilitating feature results from a unique design of the side panel itself. A two-portion side wall like the side wall 10 is advantageous in that it is very flexible since the panel lining can be exchanged and adapted to the specific plate heat exchanger application. Further, it is economical in that it may comprise a conventional side panel. Another advantage with the two-portion side wall is that the one of the portions can be made of one material while the other portion is made of another material. As an example, if the plate heat exchanger is to be used in an application involving aggressive fluids and/or products resulting from the fluids, the elements of the plate heat exchanger that come into contact with the aggressive fluids or products should be made of a resistant material. Such resistant materials are often much more expensive than carbon steel, which is a common material of side panels. In such case, the inner portion of the side wall can be made of the resistant expensive material while the outer portion is made of less expensive, less resistant material. Naturally, this is economically very beneficial. However, if the side wall instead had been of a single-piece type, the entire side panel would have to be made of the resistant, expensive material.
The above described embodiments of the present invention should only be seen as examples. A person skilled in the art realizes that the embodiments discussed can be varied and combined in a number of ways without deviating from the inventive conception.
As an example, the above describe plate heat exchanger or condenser is of a “one-pass” type which means that the stack of heat transfer plates is passed only once when following the flow path of the fluid containing the condensable matter. Further, in such a “one-pass” condenser, the outlet of the condensate and the outlet of the residual fluid is the same and this outlet is arranged on the opposite side wall of the plate heat exchanger as compared to the inlet of the fluid containing the condensable matter. Naturally, the present invention is equally usable in connection with a plate heat exchanger or condenser of “multi-pass” type, like the one described in US 2008/0196871, the document mentioned by way of introduction, which document is incorporated in its entirety herein by this reference. In such a “multi-pass” condenser, the stack of heat transfer plates is passed more than once when following the flow path of the fluid containing the condensable matter. Further, in such a “multi-pass” condenser, the outlet of the condensate may be separate from the outlet of the residual fluid and the outlet of the residual fluid may be arranged, together with inlet of the fluid containing the condensable matter, on the opposite side wall of the plate heat exchanger as compared to the outlet of the condensate.
As another example, the invention could be used in connection with other types of heat exchangers than all-welded, block-type plate heat exchangers, for example gasketed plate heat exchangers.
Further, the drainage facilitating feature of the above described side walls results from four planes inclined towards the drainage hole of the side walls. Naturally, a side wall could be formed in many other ways to achieve this feature. As an example, the inside surface of the side wall could comprise more or less than four planes, it could be bowl-shaped or it could comprise different patterns of grooves, all leading to the hole or some of them leading to the hole and others leading to other grooves.
Also, the above described drainage holes run essentially centrally through the corresponding side walls. Naturally, the hole could be positioned essentially anywhere on the side wall, such as close to an edge thereof.
Further, in the above described plate heat exchanger, the free-flow path passes between the cassettes while the obstructed-flow path passes through the cassettes. Naturally, it is conceivable to reconstruct the heat transfer plates to have it the opposite way.
Additionally, other techniques for achieving the above described permanent joints than welding are of course possible. One example is brazing.
As used above, the term “pair” refers to the heat transfer plates of one cassette. However, “pair” could also be used as a term for two adjacent heat transfer plates forming part of two adjacent but different cassettes.
The heat transfer plates of the stack above are all essentially similar but they have two different orientations. Naturally, the heat transfer plates of the stack could instead be of different, alternately arranged, types.
Finally, the above described plate heat exchanger or condenser comprises one obstructed-flow path and one free-flow path. A free-flow path is desired in some plate heat exchanger applications, such as applications with high hygienic demands since a free-flow path is relatively easy to clean, or applications involving fluids containing fibers and solids since a free-flow path is associated with a relatively low risk of plugging. Naturally, the present invention is equally usable in connection with plate heat exchangers comprising no free-flow path.
It should be stressed that a description of details not relevant to the present invention has been omitted and that the figures are just schematic and not drawn according to scale. It should also be said that some of the figures have been more simplified than others. Therefore, some components may be illustrated in one figure but left out on another figure.
Number | Date | Country | Kind |
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12171230.1 | Jun 2012 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2013/059599 | 5/8/2013 | WO | 00 |