TECHNICAL FIELD
The embodiments of the present invention relate to a plate heat exchanger.
BACKGROUND
In a traditional plate heat exchanger, the top of a protrusion of one of two adjacent heat transfer plates is butt-welded to the bottom of a corresponding recess of the other heat transfer plate. Therefore, a flow path can be formed in a heat exchange zone of the plate heat exchanger.
SUMMARY
An objective of an embodiment of the present invention is to provide a plate heat exchanger, whereby the welding quality of a heat exchanger is improved.
According to an embodiment of the present invention, a plate heat exchanger is provided, including a plurality of heat transfer plates. The plurality of heat transfer plates include: a first heat transfer plate including a protrusion protruding upward, the protrusion having a top; and a second heat transfer plate stacked on the first heat transfer plate and including a recess sunken downward, the recess having a bottom, wherein the top of the protrusion has a concave portion sunken downward, and at least a part of the bottom of the recess of the second heat transfer plate is located in the concave portion at the top of the protrusion of the first heat transfer plate.
According to an embodiment of the present invention, the concave portion at the top of the protrusion is located in the middle of the top.
According to an embodiment of the present invention, the concave portion at the top of the protrusion is located on one side of the top, and the top of the protrusion is step-shaped.
According to an embodiment of the present invention, the concave portion at the top of the protrusion has an upward flat bottom surface.
According to an embodiment of the present invention, the bottom of the recess has a downward curved bottom surface or downward flat bottom surface.
According to an embodiment of the present invention, a portion at the top of the protrusion other than the concave portion has at least one of a curved top surface portion and a flat top surface portion.
According to an embodiment of the present invention, the bottom of the recess has a concave portion sunken upward.
According to an embodiment of the present invention, the concave portion at the bottom of the recess is located in the middle of the bottom.
According to an embodiment of the present invention, a bottom portion of the concave portion at the top of the protrusion has an upward convex portion, and at least a part of the convex portion of the bottom portion of the concave portion at the top of the protrusion is located in the concave portion at the bottom of the recess.
According to an embodiment of the present invention, the bottom of the recess has a convex portion protruding downward, and at least a part of the convex portion at the bottom of the recess is located in the concave portion at the top of the protrusion.
According to an embodiment of the present invention, the concave portion at the top of the protrusion is located on one side of the top, and the top of the protrusion is step-shaped; and the convex portion at the bottom of the recess is located on one side of the bottom of the recess, and the bottom of the recess is step-shaped.
According to an embodiment of the present invention, the top of the protrusion and the bottom of the recess have complementary shapes.
According to an embodiment of the present invention, the protrusion of the first heat transfer plate and the recess of the second heat transfer plate are located in at least a part of a heat exchange zone and/or at least a part of an opening zone of the plate heat exchanger.
According to an embodiment of the present invention, the first heat transfer plate further includes a recess sunken downward, and the second heat transfer plate further includes a protrusion protruding upward.
According to an embodiment of the present invention, the plurality of heat transfer plates include a plurality of first heat transfer plates and a plurality of second heat transfer plates, which are stacked on top of each other, the plurality of first heat transfer plates and the plurality of second heat transfer plates being alternately arranged, and the bottom of the recess of one of every two adjacent heat transfer plates being connected to the top of the protrusion of the other of the two adjacent heat transfer plates.
According to an embodiment of the present invention, the top of the protrusion of the second heat transfer plate has a concave portion sunken downward, and at least a part of the bottom of the recess of the first heat transfer plate is located in the concave portion at the top of the protrusion of the second heat transfer plate.
According to an embodiment of the present invention, the concave portion at the top of the protrusion of the first heat transfer plate and the bottom of the recess of the second heat transfer plate are circular when viewed in the stacking direction of the first heat transfer plate and the second heat transfer plate, or the concave portion at the top of the protrusion of the first heat transfer plate and the bottom of the recess of the second heat transfer plate are crescent-shaped when viewed in the stacking direction of the first heat transfer plate and the second heat transfer plate.
According to an embodiment of the present invention, the concave portion at the top of the protrusion of the first heat transfer plate is circular when viewed in the stacking direction of the first heat transfer plate and the second heat transfer plate, and the concave portion at the top of the protrusion of the second heat transfer plate is crescent-shaped when viewed in the stacking direction of the first heat transfer plate and the second heat transfer plate.
According to an embodiment of the present invention, the angle of inclination of at least a part of a side wall of the concave portion at the top of the protrusion of the first heat transfer plate with respect to a horizontal plane is greater than or equal to the angle of inclination of a corresponding portion of a side wall of the recess of the second heat transfer plate with respect to the horizontal plane.
According to an embodiment of the present invention, the angle of inclination of at least a part of a side wall of the concave portion at the top of the protrusion of the first heat transfer plate with respect to a horizontal plane is greater than or equal to the angle of inclination of a corresponding portion of a side wall of the convex portion at the bottom of the recess of the second heat transfer plate with respect to the horizontal plane.
In the plate heat exchanger according to the embodiments of the present invention, since at least a part of the bottom of the recess of the second heat transfer plate is located in the concave portion at the top of the protrusion of the first heat transfer plate, the welding quality is improved.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a schematic perspective view of a plate heat exchanger according to an embodiment of the present invention;
FIG. 2 is a schematic perspective view of a heat transfer plate of the plate heat exchanger shown in FIG. 1;
FIG. 3 is a schematic enlarged view of a portion, located in a heat exchange zone, of the heat transfer plate of the plate heat exchanger shown in FIG. 1;
FIG. 4 is a schematic diagram of portions of two adjacent heat transfer plates of a plate heat exchanger according to an embodiment of the present invention;
FIG. 5 is a schematic diagram of portions of two adjacent heat transfer plates of a plate heat exchanger according to another embodiment of the present invention;
FIG. 6 is a schematic diagram of protrusions and recesses of two adjacent heat transfer plates of a plate heat exchanger according to a variant of an embodiment of the present invention;
FIG. 7 is a schematic diagram of protrusions and recesses of two adjacent heat transfer plates of a plate heat exchanger according to another variant of an embodiment of the present invention;
FIG. 8 is a schematic diagram of protrusions and recesses of two adjacent heat transfer plates of a plate heat exchanger according to yet another variant of an embodiment of the present invention;
FIG. 9 is a schematic diagram of protrusions and recesses of two adjacent heat transfer plates of a plate heat exchanger according to still yet another variant of an embodiment of the present invention;
FIG. 10 is a schematic diagram of protrusions and recesses of two adjacent heat transfer plates of a plate heat exchanger according to a further variant of an embodiment of the present invention;
FIG. 11 is a schematic diagram of protrusions and recesses of two adjacent heat transfer plates of a plate heat exchanger according to a further variant of an embodiment of the present invention;
FIG. 12 is a schematic diagram of protrusions and recesses of two adjacent heat transfer plates of a plate heat exchanger according to a further variant of an embodiment of the present invention;
FIG. 13 is a schematic front view of a portion of a heat transfer plate of a plate heat exchanger according to a variant of an embodiment of the present invention;
FIG. 14 is a schematic front view of a portion of a heat transfer plate of a plate heat exchanger according to another variant of an embodiment of the present invention;
FIGS. 15A and 15B are respectively views of portions of two adjacent heat transfer plates of a plate heat exchanger according to an embodiment of the present invention, showing patterns at tops of protrusions and at bottoms of recesses; and
FIGS. 16A and 16B are respectively views of portions of two adjacent heat transfer plates of a plate heat exchanger according to another embodiment of the present invention, showing patterns at tops of protrusions and at bottoms of recesses.
DETAILED DESCRIPTION
The present invention will be described below in further detail in conjunction with the drawings and specific embodiments.
As shown in FIGS. 1 to 16B, a plate heat exchanger 100 according to an embodiment of the present invention includes a plurality of heat transfer plates 10; heat exchange spaces formed between the adjacent heat transfer plates 10 of the plurality of heat transfer plates 10; and channels formed in the heat transfer plates 10. Openings 11 of the plurality of heat transfer plates 10 constitute the channels. The channels are configured for a heat exchange medium (for example, a refrigerant) to flow into or out of the heat exchanger 100. The heat transfer plate 10 or the heat exchanger 100 includes a heat exchange zone 21 for heat exchange of the heat exchange medium and an opening zone 22 surrounding the opening.
As shown in FIGS. 1 to 16B, the plurality of heat transfer plates 10 include: a first heat transfer plate 10A, the first heat transfer plate 10A including a protrusion 5 protruding upward, and the protrusion 5 having a top 51; and a second heat transfer plate 10B stacked on the first heat transfer plate 10A, the second heat transfer plate 10B including a recess 6 sunken downward, and the recess 6 having a bottom 61. The top 51 of the protrusion 5 has a concave portion 52 sunken downward, and at least a part of the bottom 61 of the recess 6 of the second heat transfer plate 10B is located in the concave portion 52 at the top 51 of the protrusion 5 of the first heat transfer plate 10A. The protrusion 5 of the first heat transfer plate 10A and the recess 6 of the second heat transfer plate 10B are located in at least a part of the heat exchange zone 21 of the plate heat exchanger 100. Of course, the protrusion 5 of the first heat transfer plate 10A and the recess 6 of the second heat transfer plate 10B may also be located in at least a part of the opening zone 22 of the plate heat exchanger 100. That is, the concept of the present invention may also be applied to the opening zone 22 of the plate heat exchanger 100.
As shown in FIGS. 3 to 16B, in an embodiment of the present invention, the first heat transfer plate 10A further includes the recess 6 sunken downward, and the second heat transfer plate 10B further includes the protrusion 5 protruding upward or a protrusion 5 protruding upward (free from the concave portion, see FIG. 14). The plurality of heat transfer plates 10 include a plurality of first heat transfer plates 10A and a plurality of second heat transfer plates 10B, which are stacked on top of each other, the plurality of first heat transfer plates 10A and the plurality of second heat transfer plates 10B being alternately arranged. That is, each heat transfer plate 10 has the protrusion 5 protruding upward and the recess 6 sunken downward, the top of the protrusion 5 of one of every two adjacent heat transfer plates 10 is connected to the bottom of the recess 6 of the other of the two adjacent heat transfer plates 10, and each heat transfer plate 10 other than the outermost heat transfer plate of the heat exchanger is stacked between two heat transfer plates 10. For example, the top 51 of the protrusion 5 of the second heat transfer plate 10B has the concave portion 52 sunken downward, and at least a part of the bottom 61 of the recess 6 of the first heat transfer plate 10A is located in the concave portion 52 at the top 51 of the protrusion 5 of the second heat transfer plate 10B.
As shown in FIGS. 4-6, 9 and 12-14, in an embodiment of the present invention, the concave portion 52 at the top 51 of the protrusion 5 is located in the middle of the top 51. For example, the top 51 is in a symmetrical shape with respect to one or more vertical planes passing through the center of the top 51 on a horizontal plane, or the top 51 is in a rotationally symmetrical shape with respect to a vertical straight line passing through the center of the top 51 on a horizontal plane. Accordingly, as an example, the bottom 61 is in a symmetrical shape with respect to one or more vertical planes passing through the center of the bottom 61 on a horizontal plane, or the bottom 61 is in a rotationally symmetrical shape with respect to a vertical straight line passing through the center of the bottom 61 on a horizontal plane.
As shown in FIGS. 8 and 11, in an embodiment of the present invention, the concave portion 52 at the top 51 of the protrusion 5 is located on one side of the top 51, and the top 51 of the protrusion 5 is step-shaped.
In an embodiment of the present invention, as shown in FIGS. 4-11, the concave portion 52 at the top 51 of the protrusion 5 has an upward flat bottom surface 53. As shown in FIGS. 4-12, the bottom 61 of the recess 6 has a downward curved bottom surface 63 or a downward flat bottom surface 63. As shown in FIGS. 4-12, a portion 54 at the top 51 of the protrusion 5 other than the concave portion 52 has at least one of a curved top surface portion 55 and a flat top surface portion 55. As shown in FIGS. 4, 5, 8, 9 and 11, the concave portion 52 at the top 51 of the protrusion 5 has an upward flat bottom surface 53, and the bottom 61 of the recess 6 has a downward flat bottom surface 63.
As shown in FIGS. 10 and 12, in an embodiment of the present invention, the bottom 61 of the recess 6 has a concave portion 62 sunken upward. The concave portion 62 at the bottom 61 of the recess 6 may be located in the middle of the bottom 61. For example, the bottom 61 is in a symmetrical shape with respect to one or more vertical planes passing through the center of the bottom 61 on a horizontal plane, or the bottom 61 is in a rotationally symmetrical shape with respect to a vertical straight line passing through the center of the bottom 61 on a horizontal plane. In an example of the present invention, as shown in FIG. 12, a bottom portion 56 of the concave portion 52 at the top 51 of the protrusion 5 has an upward convex portion 57, and at least a part of the convex portion 57 of the bottom portion 56 of the concave portion 52 at the top 51 of the protrusion 5 is located in the concave portion 62 at the bottom 61 of the recess 6.
As shown in FIGS. 9 and 11, in an embodiment of the present invention, the bottom 61 of the recess 6 has a convex portion 64 protruding downward, and at least a part of the convex portion 64 at the bottom 61 of the recess 6 is located in the concave portion 52 at the top 51 of the protrusion 5. In an embodiment as shown in FIG. 11, the concave portion 52 at the top 51 of the protrusion 5 is located on one side of the top 51, and the top 51 of the protrusion 5 is step-shaped; and the convex portion 64 at the bottom 61 of the recess 6 is located on one side of the bottom 61 of the recess 6, and the bottom 61 of the recess 6 is step-shaped.
As shown in FIGS. 9, 11 and 12, in an embodiment of the present invention, the top 51 of the protrusion 5 and the bottom 61 of the recess 6 have complementary shapes. In other words, a top surface of the top 51 of the protrusion 5 and a bottom surface of the bottom 61 of the recess 6 have complementary shapes.
As shown in FIGS. 4-8, 10 and 12, in an embodiment of the present invention, the angle of inclination of at least a part of a side wall 58 of the concave portion 52 at the top 51 of the protrusion 5 of the first heat transfer plate 10A with respect to a horizontal plane is greater than or equal to the angle of inclination of a corresponding portion of a side wall 68 of the recess 6 of the second heat transfer plate 10B with respect to the horizontal plane. The corresponding portion of the side wall 68 corresponds to the at least a part of the side wall 58.
As shown in FIGS. 9 and 11, in an embodiment of the present invention, the angle of inclination of at least a part of the side wall 58 of the concave portion 52 at the top 51 of the protrusion 5 of the first heat transfer plate 10A with respect to the horizontal plane is greater than or equal to the angle of inclination of a corresponding portion of a side wall 69 of the convex portion 64 at the bottom 61 of the recess 6 of the second heat transfer plate 10B with respect to the horizontal plane. The corresponding portion of the side wall 69 corresponds to the at least a part of the side wall 58.
As shown in FIGS. 13 and 14, in an embodiment of the present invention, in the heat exchanger, the heat transfer plate separates two different channels. As shown in FIG. 13, all the heat transfer plates 10 may only have the protrusions 5 and the recesses 6 according to the embodiments of the present invention, or as shown in FIG. 14, some heat transfer plates 10 may have traditional protrusions 5 and recesses 6, and another heat transfer plate 10 may have the protrusion 5 and the recess 6 according to the embodiments of the present invention. Therefore, an appropriate symmetry ratio of the channels, and an appropriate design of the protrusion 5 and the recess 6 are selected according to the actually desired welding strength and performance requirements with reference to the complexity of design and process.
Referring to FIGS. 15A to 16B, in an embodiment of the present invention, the protrusions 5 and the recesses 6 of the first heat transfer plate 10A and the second heat transfer plate 10B are alternately arranged in a first direction and alternately arranged in a second direction intersecting the first direction. The concave portion 52 at the top 51 of the protrusion 5 of the first heat transfer plate 10A is circular or crescent-shaped when viewed in the stacking direction of the first heat transfer plate 10A and the second heat transfer plate 10B. The circular protrusion 5 of one of every two adjacent heat transfer plates 10 is connected to the circular recess 6 of the other of the two adjacent heat transfer plates 10, and the crescent-shaped recess 6 of one of every two adjacent heat transfer plates 10 is connected to the crescent-shaped protrusion 5 of the other of the two adjacent heat transfer plates 10. According to an example of the present invention, referring to FIGS. 15A and 15B, the protrusion 5 and the recess 6 of the first heat transfer plate 10A, and the protrusion 5 and the recess 6 of the second heat transfer plate 10B are circular when viewed in the stacking direction of the first heat transfer plate 10A and the second heat transfer plate 10B. The concave portion 52 at the top 51 of the protrusion 5 of the first heat transfer plate 10A and the concave portion 52 at the top 51 of the protrusion 5 of the second heat transfer plate 10B are circular when viewed in the stacking direction of the first heat transfer plate 10A and the second heat transfer plate 10B. According to another example of the present invention, referring to FIGS. 16A and 16B, the protrusion 5 of the first heat transfer plate 10A and the recess 6 of the second heat transfer plate 10B are circular when viewed in the stacking direction of the first heat transfer plate 10A and the second heat transfer plate 10B, and the recess 6 of the first heat transfer plate 10A and the protrusion 5 of the second heat transfer plate 10B are crescent-shaped when viewed in the stacking direction of the first heat transfer plate 10A and the second heat transfer plate 10B. The concave portion 52 at the top 51 of the protrusion 5 of the first heat transfer plate 10A and the bottom of the recess 6 of the second heat transfer plate 19B are circular when viewed in the stacking direction of the first heat transfer plate 10A and the second heat transfer plate 10B, and the bottom of the recess 6 of the first heat transfer plate 10A and the concave portion 52 at the top 51 of the protrusion 5 of the second heat transfer plate 10B are crescent-shaped when viewed in the stacking direction of the first heat transfer plate 10A and the second heat transfer plate 10B. The concave portion 52 at the top 51 of the protrusion 5 may also be in any other appropriate shapes. That is, the shape of the concave portion at the top 51 of the protrusion 5 may be consistent with that of the protrusion 5, and the shape of the bottom 61 of the recess 6 may be consistent with that of the recess 6, thus facilitating processing.
According to an embodiment of the present invention, at least a part of the bottom 61 of the recess 6 of the second heat transfer plate 10B is located in the concave portion 52 at the top 51 of the protrusion 5 of the first heat transfer plate 10A. That is, the concave portion 52 at least partially surrounds the bottom 61. Therefore, the butt welding of the top of the protrusion of one of two adjacent heat transfer plates to the bottom of the corresponding recess of the other heat transfer plate is changed into a combination of butt welding and overlap welding. Therefore, the bottom 61 of the recess 6 of the second heat transfer plate 10B is locked to the top 51 of the protrusion 5 of the first heat transfer plate 10A, so that the top 51 of the protrusion 5 of the first heat transfer plate 10A is kept facing the bottom 61 of the recess 6 of the second heat transfer plate 10B, thereby positioning the heat transfer plates in the technological process, increasing the welding area, and hence making the welding firmer. According to an embodiment of the present invention, referring to FIGS. 4 and 5, in case of a flatness defect and a molding problem, there is a gap ΔH between the bottoms 61 of some recesses 6 and bottom portions 56 of the concave portions 52 at the tops 51 of the corresponding protrusions 5. Since the angle of inclination of at least a part of the side wall 58 is greater than or equal to the angle of inclination of the corresponding portion of the side wall 68, a gap C between the side wall 58 and the side wall 68 is smaller than the gap ΔH between the bottoms 61 of the recesses 6 and the bottom portions 56 of the concave portions 52, which can offset the effects caused by the problems of flatness and molding of the heat transfer plates. Due to the concave portion 52 at the top 51 of the protrusion 5, more solder can be reserved for soldering, and solder paste can be used as the solder to reduce the cost.
According to an embodiment of the present invention, referring to FIGS. 6 to 11, the bottom 61 of the recess 6 and the bottom portion 56 of the concave portion 52 at the top 51 of the corresponding protrusion 5 may be curved surfaces or planes, and may be of symmetric structures or asymmetric structures. This reduces the requirements on the molding accuracy of the heat transfer plates while ensuring positioning and increasing the welding area, and may increase the possibility of adjusting the symmetry rate of the channels on two sides of the heat transfer plates. Therefore, the purpose of performance optimization is achieved.
According to an embodiment of the present invention, referring to FIG. 10, the bottom 61 of the recess 6 has the concave portion 62 sunken upward, and referring to FIG. 9, the bottom 61 of the recess 6 has the convex portion 64 protruding downward. Therefore, the welding area can be increased to a greater extent, the solder can be better preserved, and the possibility of adjusting the symmetry ratio of the channels on two sides of the heat transfer plates can be increased.
According to an embodiment of the present invention, referring to FIG. 11, the concave portion 52 at the top 51 of the protrusion 5 is located on one side of the top 51, and the top 51 of the protrusion 5 is step-shaped; and the convex portion 64 at the bottom 61 of the recess 6 is located on one side of the bottom 61 of the recess 6, and the bottom 61 of the recess 6 is step-shaped. Referring to FIG. 12, the bottom 61 of the recess 6 has the concave portion 62 sunken upward and the bottom portion 56 of the concave portion 52 at the top 51 of the protrusion 5 has the upward convex portion 57. That is, both of the bottom 61 of the recess 6 and the top 51 of the protrusion 5 have grooves or bulges. Thus, it is possible to increase the possibility of adjusting the symmetry ratio of the channels on two sides of the heat transfer plates.
Therefore, by using the technical solutions of the present invention, the welding quality and the heat exchange performance of the heat exchanger can be improved, and the process difficulty can be reduced.
Although the above embodiments have been described, certain features in the above embodiments can be combined to form new embodiments.
While the present disclosure has been illustrated and described with respect to a particular embodiment thereof, it should be appreciated by those of ordinary skill in the art that various modifications to this disclosure may be made without departing from the spirit and scope of the present disclosure.
Patent Application
20250052508
