FIELD OF THE INVENTION
The present invention relates substantially to the concept of a disposable camera having instant printing capabilities and in particular, discloses an image capture and processing device for a digital camera system.
BACKGROUND OF THE INVENTION
Recently, the concept of a “single use” disposable camera has become an increasingly popular consumer item. Disposable camera systems presently on the market normally include an internal film roll and a simplified gearing mechanism for traversing the film roll across an imaging system including a shutter and lensing system. The user, after utilising a single film roll returns the camera system to a film development centre for processing. The film roll is taken out of the camera system and processed and the prints returned to the user. The camera system is then able to be re-manufactured through the insertion of a new film roll into the camera system, the replacement of any worn or wearable parts and the re-packaging of the camera system in accordance with requirements. In this way, the concept of a single use “disposable” camera is provided to the consumer.
Recently, a camera system has been proposed by the present applicant which provides for a handheld camera device having an internal print head, image sensor and processing means such that images sense by the image sensing means, are processed by the processing means and adapted to be instantly printed out by the printing means on demand. The proposed camera system further discloses a system of internal “print rolls” carrying print media such as film on to which images are to be printed in addition to ink to supplying the printing means for the printing process. The print roll is further disclosed to be detachable and replaceable within the camera system.
Unfortunately, such a system is likely to only be constructed at a substantial cost and it would be desirable to provide for a more inexpensive form of instant camera system which maintains a substantial number of the quality aspects of the aforementioned arrangement.
It would be further advantageous to provide for the effective interconnection of the sub components of a camera system.
SUMMARY OF THE INVENTION
In accordance with a first aspect of the invention, there is provided an image capture and processing device which comprises
- an image sensor integrated circuit;
- a plurality of analogue-to-digital converters (ADC's) that are connected to the image sensor integrated circuit to convert analogue signals generated by the image sensor integrated circuit into digital signals;
- image processing circuitry that is connected to the ADC's to carry out image processing operations on the digital signals and
- a print head interface that is connected to the image processing circuitry to receive data from the image processing circuitry and to format that data correctly for a printhead.
A memory device may be interposed between the image sensor integrated circuit and the image processing circuitry to store data relating to an image sensed by the image sensor integrated circuit.
The image sensor integrated circuit may define a CMOS active pixel sensor array. The image sensor integrated circuit may incorporate a plurality of analog signal processors that are configured to carry out enhancement processes on analog signals generated by the active pixel sensor array.
The image processing circuitry may include color interpolation circuitry to interpolate pixel data.
The image processing circuitry may include convolver circuitry that is configured to apply a convolution process to the image data.
The print head interface may be configured to format the data correctly for a pagewidth printhead.
The device may be a single integrated circuit.
The invention extends to a camera system that includes an image capture and processing device as described above.
In accordance with a second aspect of the present invention, there is provided in a camera system comprising: an image sensor device for sensing an image; a processing means for processing the sensed image; a print media supply means for the supply of print media to a print head; a print head for printing the sensed image on the print media stored internally to the camera system; a portable power supply interconnected to the print head, the sensor and the processing means; and a guillotine mechanism located between the print media supply means and the print head and adapted to cut the print media into sheets of a predetermined size.
Further, preferably, the guillotine mechanism is detachable from the camera system. The guillotine mechanism can be attached to the print media supply means and is detachable from the camera system with the print media supply means. The guillotine mechanism can be mounted on a platen unit below the print head.
BRIEF DESCRIPTION OF THE DRAWINGS
Notwithstanding any other forms which may fall within the scope of the present invention, preferred forms of the invention will now be described, by way of example only, with reference to the accompanying drawings in which:
FIG. 1 illustrates a front perspective view of the assembled camera of the preferred embodiment;
FIG. 2 illustrates a rear perspective view, partly exploded, of the preferred embodiment;
FIG. 3 is a perspective view of the chassis of the preferred embodiment;
FIG. 4 is a perspective view of the chassis illustrating mounting of electric motors;
FIG. 5 is an exploded perspective of the ink supply mechanism of the preferred embodiment;
FIG. 6 is rear perspective of the assembled form of the ink supply mechanism of the preferred embodiment;
FIG. 7 is a front perspective view of the assembled form of the ink supply mechanism of the preferred embodiment;
FIG. 8 is an exploded perspective view of the platen unit of the preferred embodiment;
FIG. 9 is a perspective view of the assembled form of the platen unit;
FIG. 10 is also a perspective view of the assembled form of the platen unit;
FIG. 11 is an exploded perspective view of the printhead recapping mechanism of the preferred embodiment;
FIG. 12 is a close up exploded perspective of the recapping mechanism of the preferred embodiment;
FIG. 13 is an exploded perspective of the ink supply cartridge of the preferred embodiment;
FIG. 14 is a close up perspective, view partly in section, of the internal portions of the ink supply cartridge in an assembled form;
FIG. 15 is a schematic block diagram of one form of integrated circuit layer of the image capture and processing integrated circuit of the preferred embodiment;
FIG. 16 is an exploded view perspective illustrating the assembly process of the preferred embodiment;
FIG. 17 illustrates a front exploded perspective view of the assembly process of the preferred embodiment;
FIG. 18 illustrates a perspective view of the assembly process of the preferred embodiment;
FIG. 19 illustrates a perspective view of the assembly process of the preferred embodiment;
FIG. 20 is a perspective view illustrating the insertion of the platen unit in the preferred embodiment;
FIG. 21 illustrates the interconnection of the electrical components of the preferred embodiment;
FIG. 22 illustrates the process of assembling the preferred embodiment; and
FIG. 23 is a perspective view further illustrating the assembly process of the preferred embodiment.
DESCRIPTION OF PREFERRED AND OTHER EMBODIMENTS
Turning initially simultaneously to FIG. 1 and FIG. 2 there are illustrated perspective views of an assembled camera constructed in accordance with the preferred embodiment with FIG. 1 showing a front perspective view and FIG. 2 showing a rear perspective view. The camera 1 includes a paper or plastic film jacket 2 which can include simplified instructions 3 for the operation of the camera system 1. The camera system 1 includes a first “take” button 4 which is depressed to capture an image. The captured image is output via output slot 6. A further copy of the image can be obtained through depressing a second “printer copy” button 7 whilst an LED light 5 is illuminated. The camera system also provides the usual view finder 8 in addition to a CCD image capture/lensing system 9.
The camera system 1 provides for a standard number of output prints after which the camera system 1 ceases to function. A prints left indicator slot 10 is provided to indicate the number of remaining prints. A refund scheme at the point of purchase is assumed to be operational for the return of used camera systems for recycling.
Turning now to FIG. 3, the assembly of the camera system is based around an internal chassis 12 which can be a plastic injection molded part. A pair of paper pinch rollers 28, 29 utilized for decurling are snap fitted into corresponding frame holes eg. 26, 27.
As shown in FIG. 4, the chassis 12 includes a series of mutually opposed prongs eg. 13, 14 into which is snapped fitted a series of electric motors 16, 17. The electric motors 16, 17 can be entirely standard with the motor 16 being of a stepper motor type. The motor 16, 17 include cogs 19, 20 for driving a series of gear wheels. A first set of gear wheels is provided for controlling a paper cutter mechanism and a second set is provided for controlling print roll movement.
Turning next to FIGS. 5 to 7, there is illustrated an ink supply mechanism 40 utilized in the camera system. FIG. 5 illustrates a back exploded perspective view, FIG. 6 illustrates a back assembled view and FIG. 7 illustrates a front assembled view. The ink supply mechanism 40 is based around an ink supply cartridge 42 which contains printer ink and a print head mechanism for printing out pictures on demand. The ink supply cartridge 42 includes a side aluminium strip 43 which is provided as a shear strip to assist in cutting images from a paper roll.
A dial mechanism 44 is provided for indicating the number of “prints left”. The dial mechanism 44 is snap fitted through a corresponding mating portion 46 so as to be freely rotatable.
As shown in FIG. 6, the mechanism 40 includes a flexible PCB strip 47 which interconnects with the print head and provides for control of the print head. The interconnection between the Flex PCB strip and an image sensor and print head integrated circuit can be via Tape Automated Bonding (TAB) Strips 51, 58. A moulded aspherical lens and aperture shim 50 (FIG. 5) is also provided for imaging an image onto the surface of the image sensor integrated circuit normally located within cavity 53 and a light box module or hood 52 is provided for snap fitting over the cavity 53 so as to provide for proper light control. A series of decoupling capacitors eg. 34 can also be provided. Further a plug 45 (FIG. 7) is provided for re-plugging ink holes after refilling. A series of guide prongs eg. 55-57 are further provided for guiding the flexible PCB strip 47.
The ink supply mechanism 40 interacts with a platen unit 60 which guides print media under a printhead located in the ink supply mechanism. FIG. 8 shows an exploded view of the platen unit 60, while FIGS. 9 and 10 show assembled views of the platen unit. The platen unit 60 includes a first pinch roller 61 which is snap fitted to one side of a platen base 62. Attached to a second side of the platen base 62 is a cutting mechanism 63 which traverses the platen unit 60 by means of a rod 64 having a screw thread which is rotated by means of cogged wheel 65 which is also fitted to the platen base 62. The screw threaded rod 64 mounts a block 67 which includes a cutting wheel 68 fastened via a fastener 69. Also mounted to the block 67 is a counter actuator which includes a pawl 71. The pawl 71 acts to rotate the dial mechanism 44 of FIG. 6 upon the return traversal of the cutting wheel. As shown previously in FIG. 6, the dial mechanism 44 includes a cogged surface which interacts with pawl 71, thereby maintaining a count of the number of photographs by means of numbers embossed on the surface of dial mechanism 44. The cutting mechanism 63 is inserted into the platen base 62 by means of a snap fit via clips 74.
The platen unit 60 includes an internal recapping mechanism 80 for recapping the print head when not in use. The recapping mechanism 80 includes a sponge portion 81 and is operated via a solenoid coil so as to provide for recapping of the print head. In the preferred embodiment, there is provided an inexpensive form of printhead re-capping mechanism provided for incorporation into a handheld camera system so as to provide for printhead re-capping of an inkjet printhead.
FIG. 11 illustrates an exploded view of the recapping mechanism whilst FIG. 12 illustrates a close up of the end portion thereof. The re-capping mechanism 80 is structured around a solenoid including a 16 turn coil 75 which can comprise insulated wire. The coil 75 is turned around a first stationery solenoid arm 76 which is mounted on a bottom surface of the platen base 62 (FIG. 8) and includes a post portion 77 to magnify effectiveness of operation. The arm 76 can comprise a ferrous material.
A second moveable arm 78 of the solenoid actuator is also provided. The arm 78 is moveable and is also made of ferrous material. Mounted on the arm is a sponge portion surrounded by an elastomer strip 79. The elastomer strip 79 is of a generally arcuate cross-section and act as a leaf spring against the surface of the printhead ink supply cartridge 42 (FIG. 5) so as to provide for a seal against the surface of the printhead ink supply cartridge 42. In the quiescent position an elastomer spring unit 87, 88 acts to resiliently deform the elastomer seal 79 against the surface of the ink supply unit 42.
When it is desired to operate the printhead unit, upon the insertion of paper, the solenoid coil 75 is activated so as to cause the arm 78 to move down to be adjacent to the end plate 76. The arm 78 is held against end plate 76 while the printhead is printing by means of a small “keeper current” in coil 75. Simulation results indicate that the keeper current can be significantly less than the actuation current. Subsequently, after photo printing, the paper is guillotined by the cutting mechanism 63 of FIG. 8 acting against Aluminium Strip 43; and rewound so as to clear the area of the re-capping mechanism 80; Subsequently, the current is turned off and springs 87, 88 return the arm 78 so that the elastomer seal is again resting against the printhead ink supply cartridge.
It can be seen that the preferred embodiment provides for a simple and inexpensive means of re-capping a printhead through the utilisation of a solenoid type device having a long rectangular form. Further, the preferred embodiment utilises minimal power in that currents are only required whilst the device is operational and additionally, only a low keeper current is required whilst the printhead is printing.
Turning next to FIGS. 13 and 14, FIG. 13 illustrates an exploded perspective of the ink supply cartridge 42 whilst FIG. 14 illustrates a close up sectional view of a bottom of the ink supply cartridge with the printhead unit in place. The ink supply cartridge 42 is based around a pagewidth printhead 102 which comprises a long slither of silicon having a series of holes etched on the back surface for the supply of ink to a front surface of the silicon wafer for subsequent ejection via a micro electro mechanical system. The form of ejection can be many different forms such as those set out in the tables below.
Of course, many other inkjet technologies, as referred to the attached tables below, can also be utilised when constructing a printhead unit 102. The fundamental requirement of the ink supply cartridge 42 is the supply of ink to a series of colour channels etched through the back surface of the printhead 102. In the description of the preferred embodiment, it is assumed that a three colour printing process is to be utilised so as to provide full colour picture output. Hence, the print supply unit includes three ink supply reservoirs being a cyan reservoir 104, a magenta reservoir 105 and a yellow reservoir 106. Each of these reservoirs is required to store ink and includes a corresponding sponge type material 107-109 which assists in stabilising ink within the corresponding ink channel and inhibiting the ink from sloshing back and forth when the printhead is utilised in a handheld camera system. The reservoirs 104, 105, 106 are formed through the mating of first exterior plastic piece 110 and a second base piece 111.
At a first end 118 of the base piece 111 a series of air inlet 113-115 are provided. Each air inlet leads to a corresponding winding channel which is hydrophobically treated so as to act as an ink repellent and therefore repel any ink that may flow along the air inlet channel. The air inlet channel further takes a convoluted path assisting in resisting any ink flow out of the chambers 104-106. An adhesive tape portion 117 is provided for sealing the channels within end portion 118.
At the top end, there is included a series of refill holes (not shown) for refilling corresponding ink supply chambers 104, 105, 106. A plug 121 is provided for sealing the refill holes.
Turning now to FIG. 14, there is illustrated a close up perspective view, partly in section through the ink supply cartridge 42 of FIG. 13 when formed as a unit. The ink supply cartridge includes the three colour ink reservoirs 104, 105, 106 which supply ink to different portions of the back surface of printhead 102 which includes a series of apertures 128 defined therein for carriage of the ink to the front surface.
The ink supply cartridge 42 includes two guide walls 124, 125 which separate the various ink chambers and are tapered into an end portion abutting the surface of the printhead 102. The guide walls 124, 125 are further mechanically supported by block portions eg. 126 which are placed at regular intervals along the length of the ink supply unit. The block portions 126 leave space at portions close to the back of printhead 102 for the flow of ink around the back surface thereof.
The ink supply unit is preferably formed from a multi-part plastic injection mould and the mould pieces eg. 110, 111 (FIG. 13) snap together around the sponge pieces 107, 109. Subsequently, a syringe type device can be inserted in the ink refill holes and the ink reservoirs filled with ink with the air flowing out of the air outlets 113-115. Subsequently, the adhesive tape portion 117 and plug 121 are attached and the printhead tested for operation capabilities. Subsequently, the ink supply cartridge 42 can be readily removed for refilling by means of removing the ink supply cartridge, performing a washing cycle, and then utilising the holes for the insertion of a refill syringe filled with ink for refilling the ink chamber before returning the ink supply cartridge 42 to a camera.
Turning now to FIG. 15, there is shown an example layout of the Image Capture and Processing integrated circuit (ICP) 48.
The Image Capture and Processing integrated circuit 48 provides most of the electronic functionality of the camera with the exception of the print head integrated circuit. The integrated circuit 48 is a highly integrated system. It combines CMOS image sensing, analog to digital conversion, digital image processing, DRAM storage, ROM, and miscellaneous control functions in a single integrated circuit.
The integrated circuit is estimated to be around 32 mm2 using a leading edge 0.18 micron CMOS/DRAM/APS process. The integrated circuit size and cost can scale somewhat with Moore's law, but is dominated by a CMOS active pixel sensor array 201, so scaling is limited as the sensor pixels approach the diffraction limit.
The ICP 48 includes CMOS logic, a CMOS image sensor, DRAM, and analog circuitry. A very small amount of flash memory or other non-volatile memory is also preferably included for protection against reverse engineering.
Alternatively, the ICP can readily be divided into two integrated circuits: one for the CMOS imaging array, and the other for the remaining circuitry. The cost of this two integrated circuit solution should not be significantly different than the single integrated circuit ICP, as the extra cost of packaging and bond-pad area is somewhat cancelled by the reduced total wafer area requiring the color filter fabrication steps.
The ICP preferably contains the following functions:
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Function
1.5 megapixel image sensor
Analog Signal Processors
Image sensor column decoders
Image sensor row decoders
Analogue to Digital Conversion (ADC)
Column ADC's
Auto exposure
12 Mbits of DRAM
DRAM Address Generator
Color interpolator
Convolver
Color ALU
Halftone matrix ROM
Digital halftoning
Print head interface
8 bit CPU core
Program ROM
Flash memory
Scratchpad SRAM
Parallel interface (8 bit)
Motor drive transistors (5)
Clock PLL
JTAG test interface
Test circuits
Busses
Bond pads
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The CPU, DRAM, Image sensor, ROM, Flash memory, Parallel interface, JTAG interface and ADC can be vendor supplied cores. The ICP is intended to run on 1.5V to minimize power consumption and allow convenient operation from two AA type battery cells.
FIG. 15 illustrates a layout of the ICP 48. The ICP 48 is dominated by the imaging array 201, which consumes around 80% of the integrated circuit area. The imaging array is a CMOS 4 transistor active pixel design with a resolution of 1,500×1,000. The array can be divided into the conventional configuration, with two green pixels, one red pixel, and one blue pixel in each pixel group. There are 750×500 pixel groups in the imaging array.
The latest advances in the field of image sensing and CMOS image sensing in particular can be found in the October, 1997 issue of IEEE Transactions on Electron Devices and, in particular, pages 1689 to 1968. Further, a specific implementation similar to that disclosed in the present application is disclosed in Wong et. al, “CMOS Active Pixel Image Sensors Fabricated Using a 1.8V, 0.25 μm CMOS Technology”, IEDM 1996, page 915.
The imaging array uses a 4 transistor active pixel design of a standard configuration. To minimize integrated circuit area and therefore cost, the image sensor pixels should be as small as feasible with the technology available. With a four transistor cell, the typical pixel size scales as 20 times the lithographic feature size. This allows a minimum pixel area of around 3.6 μm×3.6 μm. However, the photosite must be substantially above the diffraction limit of the lens. It is also advantageous to have a square photosite, to maximize the margin over the diffraction limit in both horizontal and vertical directions. In this case, the photosite can be specified as 2.5 μm×2.5 μm. The photosite can be a photogate, pinned photodiode, charge modulation device, or other sensor.
The four transistors are packed as an ‘L’ shape, rather than a rectangular region, to allow both the pixel and the photosite to be square. This reduces the transistor packing density slightly, increasing pixel size. However, the advantage in avoiding the diffraction limit is greater than the small decrease in packing density.
The transistors also have a gate length which is longer than the minimum for the process technology. These have been increased from a drawn length of 0.18 micron to a drawn length of 0.36 micron. This is to improve the transistor matching by making the variations in gate length represent a smaller proportion of the total gate length.
The extra gate length, and the ‘L’ shaped packing, mean that the transistors use more area than the minimum for the technology. Normally, around 8 μm2 would be required for rectangular packing. Preferably, 9.75 μm2 has been allowed for the transistors.
The total area for each pixel is 16 μm2, resulting from a pixel size of 4 μm×4 μm. With a resolution of 1,500×1,000, the area of the imaging array 101 is 6,000 μm×4,000 μm, or 24 mm2.
The presence of a color image sensor on the integrated circuit affects the process required in two major ways:
- The CMOS fabrication process should be optimized to minimize dark current Color filters are required. These can be fabricated using dyed photosensitive polyimides, resulting in an added process complexity of three spin coatings, three photolithographic steps, three development steps, and three hardbakes.
There are 15,000 analog signal processors (ASPs) 205, one for each of the columns of the sensor. The ASPs amplify the signal, provide a dark current reference, sample and hold the signal, and suppress the fixed pattern noise (FPN).
There are 375 analog to digital converters 206, one for each four columns of the sensor array. These may be delta-sigma or successive approximation type ADC's. A row of low column ADC's are used to reduce the conversion speed required, and the amount of analog signal degradation incurred before the signal is converted to digital. This also eliminates the hot spot (affecting local dark current) and the substrate coupled noise that would occur if a single high speed ADC was used. Each ADC also has two four bit DAC's which trim the offset and scale of the ADC to further reduce FPN variations between columns. These DAC's are controlled by data stored in flash memory during integrated circuit testing.
The column select logic 204 is a 1:1500 decoder which enables the appropriate digital output of the ADCs onto the output bus. As each ADC is shared by four columns, the least significant two bits of the row select control 4 input analog multiplexors.
A row decoder 207 is a 1:1000 decoder which enables the appropriate row of the active pixel sensor array. This selects which of the 1000 rows of the imaging array is connected to analog signal processors. As the rows are always accessed in sequence, the row select logic can be implemented as a shift register.
An auto exposure system 208 adjusts the reference voltage of the ADC 205 in response to the maximum intensity sensed during the previous frame period. Data from the green pixels is passed through a digital peak detector. The peak value of the image frame period before capture (the reference frame) is provided to a digital to analogue converter (DAC), which generates the global reference voltage for the column ADCs. The peak detector is reset at the beginning of the reference frame. The minimum and maximum values of the three RGB color components are also collected for color correction.
The second largest section of the integrated circuit is consumed by a DRAM 210 used to hold the image. To store the 1,500×1,000 image from the sensor without compression, 1.5 Mbytes of DRAM 210 are required. This equals 12 Mbits, or slightly less than 5% of a 256 Mbit DRAM. The DRAM technology assumed is of the 256 Mbit generation implemented using 0.18 μm CMOS.
Using a standard 8F cell, the area taken by the memory array is 3.11 mm2. When row decoders, column sensors, redundancy, and other factors are taken into account, the DRAM requires around 4 mm2.
This DRAM 210 can be mostly eliminated if analog storage of the image signal can be accurately maintained in the CMOS imaging array for the two seconds required to print the photo. However, digital storage of the image is preferable as it is maintained without degradation, is insensitive to noise, and allows copies of the photo to be printed considerably later.
A DRAM address generator 211 provides the write and read addresses to the DRAM 210. Under normal operation, the write address is determined by the order of the data read from the CMOS image sensor 201. This will typically be a simple raster format. However, the data can be read from the sensor 201 in any order, if matching write addresses to the DRAM are generated. The read order from the DRAM 210 will normally simply match the requirements of a color interpolator and the print head. As the cyan, magenta, and yellow rows of the print head are necessarily offset by a few pixels to allow space for nozzle actuators, the colors are not read from the DRAM simultaneously. However, there is plenty of time to read all of the data from the DRAM many times during the printing process. This capability is used to eliminate the need for FIFOs in the print head interface, thereby saving integrated circuit area. All three RGB image components can be read from the DRAM each time color data is required. This allows a color space converter to provide a more sophisticated conversion than a simple linear RGB to CMY conversion.
Also, to allow two dimensional filtering of the image data without requiring line buffers, data is re-read from the DRAM array.
The address generator may also implement image effects in certain models of camera. For example, passport photos are generated by a manipulation of the read addresses to the DRAM. Also, image framing effects (where the central image is reduced), image warps, and kaleidoscopic effects can all be generated by manipulating the read addresses of the DRAM.
While the address generator 211 may be implemented with substantial complexity if effects are built into the standard integrated circuit, the integrated circuit area required for the address generator is small, as it consists only of address counters and a moderate amount of random logic.
A color interpolator 214 converts the interleaved pattern of red, 2× green, and blue pixels into RGB pixels. It consists of three 8 bit adders and associated registers. The divisions are by either 2 (for green) or 4 (for red and blue) so they can be implemented as fixed shifts in the output connections of the adders.
A convolver 215 is provided as a sharpening filter which applies a small convolution kernel (5×5) to the red, green, and blue planes of the image. The convolution kernel for the green plane is different from that of the red and blue planes, as green has twice as many samples. The sharpening filter has five functions:
- To improve the color interpolation from the linear interpolation provided by the color interpolator, to a close approximation of a sinc interpolation.
- To compensate for the image ‘softening’ which occurs during digitization.
- To adjust the image sharpness to match average consumer preferences, which are typically for the image to be slightly sharper than reality. As the single use camera is intended as a consumer product, and not a professional photographic products, the processing can match the most popular settings, rather than the most accurate.
- To suppress the sharpening of high frequency (individual pixel) noise. The function is similar to the ‘unsharp mask’ process.
- To antialias Image Warping.
These functions are all combined into a single convolution matrix. As the pixel rate is low (less than 1 Mpixel per second) the total number of multiplies required for the three color channels is 56 million multiplies per second. This can be provided by a single multiplier. Fifty bytes of coefficient ROM are also required.
A color ALU 113 combines the functions of color compensation and color space conversion into the one matrix multiplication, which is applied to every pixel of the frame. As with sharpening, the color correction should match the most popular settings, rather than the most accurate.
A color compensation circuit of the color ALU provides compensation for the lighting of the photo. The vast majority of photographs are substantially improved by a simple color compensation, which independently normalizes the contrast and brightness of the three color components.
A color look-up table (CLUT) 212 is provided for each color component. These are three separate 256×8 SRAMs, requiring a total of 6,144 bits. The CLUTs are used as part of the color correction process. They are also used for color special effects, such as stochastically selected “wild color” effects.
A color space conversion system of the color ALU converts from the RGB color space of the image sensor to the CMY color space of the printer. The simplest conversion is a 1's complement of the RGB data. However, this simple conversion assumes perfect linearity of both color spaces, and perfect dye spectra for both the color filters of the image sensor, and the ink dyes. At the other extreme is a tri-linear interpolation of a sampled three dimensional arbitrary transform table. This can effectively match any non-linearity or differences in either color space. Such a system is usually necessary to obtain good color space conversion when the print engine is a color electrophotographic.
However, since the non-linearity of a halftoned ink jet output is very small, a simpler system can be used. A simple matrix multiply can provide excellent results. This requires nine multiplies and six additions per contone pixel. However, since the contone pixel rate is low (less than 1 Mpixel/sec) these operations can share a single multiplier and adder. The multiplier and adder are used in a color ALU which is shared with the color compensation function.
Digital halftoning can be performed as a dispersed dot ordered dither using a stochastic optimized dither cell. A halftone matrix ROM 216 is provided for storing dither cell coefficients. A dither cell size of 32×32 is adequate to ensure that the cell repeat cycle is not visible. The three colors—cyan, magenta, and yellow—are all dithered using the same cell, to ensure maximum co-positioning of the ink dots. This minimizes ‘muddying’ of the mid-tones which results from bleed of dyes from one dot to adjacent dots while still wet. The total ROM size required is 1 KByte, as the one ROM is shared by the halftoning units for each of the three colors.
The digital halftoning used is dispersed dot ordered dither with stochastic optimized dither matrix. While dithering does not produce an image quite as ‘sharp’ as error diffusion, it does produce a more accurate image with fewer artifacts. The image sharpening produced by error diffusion is artificial, and less controllable and accurate than ‘unsharp mask’ filtering performed in the contone domain. The high print resolution (1,600 dpi×1,600 dpi) results in excellent quality when using a well formed stochastic dither matrix.
Digital halftoning is performed by a digital halftoning unit 217 using a simple comparison between the contone information from the DRAM 210 and the contents of the dither matrix 216. During the halftone process, the resolution of the image is changed from the 250 dpi of the captured contone image to the 1,600 dpi of the printed image. Each contone pixel is converted to an average of 40.96 halftone dots.
The ICP incorporates a 16 bit microcontroller CPU core 219 to run the miscellaneous camera functions, such as reading the buttons, controlling the motor and solenoids, setting up the hardware, and authenticating the refill station. The processing power required by the CPU is very modest, and a wide variety of processor cores can be used. As the entire CPU program is run from a small ROM 220, program compatibility between camera versions is not important, as no external programs are run. A 2 Mbit (256 Kbyte) program and data ROM 220 is included on integrated circuit. Most of this ROM space is allocated to data for outline graphics and fonts for specialty cameras. The program requirements are minor. The single most complex task is the encrypted authentication of the refill station. The ROM requires a single transistor per bit.
A Flash memory 221 may be used to store a 128 bit authentication code. This provides higher security than storage of the authentication code in ROM, as reverse engineering can be made essentially impossible. The Flash memory is completely covered by third level metal, making the data impossible to extract using scanning probe microscopes or electron beams. The authentication code is stored in the integrated circuit when manufactured. At least two other Flash bits are required for the authentication process: a bit which locks out reprogramming of the authentication code, and a bit which indicates that the camera has been refilled by an authenticated refill station. The flash memory can also be used to store FPN correction data for the imaging array. Additionally, a phase locked loop rescaling parameter is stored for scaling the clocking cycle to an appropriate correct time. The clock frequency does not require crystal accuracy since no date functions are provided. To eliminate the cost of a crystal, an on integrated circuit oscillator with a phase locked loop 224 is used. As the frequency of an on-integrated circuit oscillator is highly variable from integrated circuit to integrated circuit, the frequency ratio of the oscillator to the PLL is digitally trimmed during initial testing. The value is stored in Flash memory 221. This allows the clock PLL to control the ink-jet heater pulse width with sufficient accuracy.
A scratchpad SRAM is a small static RAM 222 with a 6T cell. The scratchpad provided temporary memory for the 16 bit CPU. 1024 bytes is adequate.
A print head interface 223 formats the data correctly for the print head. The print head interface also provides all of the timing signals required by the print head. These timing signals may vary depending upon temperature, the number of dots printed simultaneously, the print medium in the print roll, and the dye density of the ink in the print roll.
The following is a table of external connections to the print head interface:
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ConnectionFunctionPins
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DataBits[0-7]Independent serial data to the eight8
segments of the print head
BitClockMain data clock for the print head1
ColorEnable[0-2]Independent enable signals for the3
CMY actuators, allowing different
pulse times for each color.
BankEnable[0-1]Allows either simultaneous or2
interleaved actuation of two banks
of nozzles. This allows two different
print speed/power consumption tradeoffs
NozzleSelect[0-4]Selects one of 32 banks of nozzles5
for simultaneous actuation
ParallelXferClockLoads the parallel transfer register1
with the data from the shift registers
Total20
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The print head utilized is composed of eight identical segments, each 1.25 cm long. There is no connection between the segments on the print head integrated circuit. Any connections required are made in the external TAB bonding film, which is double sided. The division into eight identical segments is to simplify lithography using wafer steppers. The segment width of 1.25 cm fits easily into a stepper field. As the print head integrated circuit is long and narrow (10 cm×0.3 mm), the stepper field contains a single segment of 32 print head integrated circuits. The stepper field is therefore 1.25 cm×1.6 cm. An average of four complete print heads are patterned in each wafer step.
A single BitClock output line connects to all 8 segments on the print head. The 8 DataBits lines lead one to each segment, and are clocked into the 8 segments on the print head simultaneously (on a BitClock pulse). For example, dot 0 is transferred to segment0, dot 750 is transferred to segment1, dot 1500 to segment2 etc simultaneously.
The ParallelXferClock is connected to each of the 8 segments on the print head, so that on a single pulse, all segments transfer their bits at the same time.
The NozzleSelect, BankEnable and ColorEnable lines are connected to each of the 8 segments, allowing the print head interface to independently control the duration of the cyan, magenta, and yellow nozzle energizing pulses. Registers in the Print Head Interface allow the accurate specification of the pulse duration between 0 and 6 ms, with a typical duration of 2 ms to 3 ms.
A parallel interface 125 connects the ICP to individual static electrical signals. The CPU is able to control each of these connections as memory mapped I/O via a low speed bus.
The following is a table of connections to the parallel interface:
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ConnectionDirectionPins
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Paper transport stepper motorOutput4
Capping solenoidOutput1
Copy LEDOutput1
Photo buttonInput1
Copy buttonInput1
Total8
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Seven high current drive transistors eg. 227 are required. Four are for the four phases of the main stepper motor, two are for the guillotine motor, and the remaining transistor is to drive the capping solenoid. These transistors are allocated 20,000 square microns (600,000 F) each. As the transistors are driving highly inductive loads, they must either be turned off slowly, or be provided with a high level of back EMF protection. If adequate back EMF protection cannot be provided using the integrated circuit process chosen, then external discrete transistors should be used. The transistors are never driven at the same time as the image sensor is used. This is to avoid voltage fluctuations and hot spots affecting the image quality. Further, the transistors are located as far away from the sensor as possible.
A standard JTAG (Joint Test Action Group) interface 228 is included in the ICP for testing purposes and for interrogation by the refill station. Due to the complexity of the integrated circuit, a variety of testing techniques are required, including BIST (Built In Self Test) and functional block isolation. An overhead of 10% in integrated circuit area is assumed for integrated circuit testing circuitry for the random logic portions. The overhead for the large arrays the image sensor and the DRAM is smaller.
The JTAG interface is also used for authentication of the refill station. This is included to ensure that the cameras are only refilled with quality paper and ink at a properly constructed refill station, thus preventing inferior quality refills from occurring. The camera must authenticate the refill station, rather than vice versa. The secure protocol is communicated to the refill station during the automated test procedure. Contact is made to four gold plated spots on the ICP/print head TAB by the refill station as the new ink is injected into the print head.
FIG. 16 illustrates a rear view of the next step in the construction process whilst FIG. 17 illustrates a front view.
Turning now to FIG. 16, the assembly of the camera system proceeds via first assembling the ink supply mechanism 40. The flex PCB is interconnected with batteries 84 only one of which is shown, which are inserted in the middle portion of a print roll 85 which is wrapped around a plastic former 86. An end cap 89 is provided at the other end of the print roll 85 so as to fasten the print roll and batteries firmly to the ink supply mechanism.
The solenoid coil is interconnected (not shown) to interconnects 97, 98 (FIG. 8) which include leaf spring ends for interconnection with electrical contacts on the Flex PCB so as to provide for electrical control of the solenoid.
Turning now to FIGS. 17-19 the next step in the construction process is the insertion of the relevant gear trains into the side of the camera chassis. FIG. 17 illustrates a front view, FIG. 18 illustrates a rear view and FIG. 19 also illustrates a rear view. The first gear train comprising gear wheels 22, 23 is utilised for driving the guillotine blade with the gear wheel 23 engaging the gear wheel 65 of FIG. 8. The second gear train comprising gear wheels 24, 25 and 26 engage one end of the print roller 61 of FIG. 8. As best indicated in FIG. 18, the gear wheels mate with corresponding pins on the surface of the chassis with the gear wheel 26 being snap fitted into corresponding mating hole 27.
Next, as illustrated in FIG. 20, the assembled platen unit 60 is then inserted between the print roll 85 and aluminium cutting blade 43.
Turning now to FIG. 21, by way of illumination, there is illustrated the electrically interactive components of the camera system. As noted previously, the components are based around a Flex PCB board and include a TAB film 58 which interconnects the printhead 102 with the image sensor and processing integrated circuit 48. Power is supplied by two AA type batteries 83, 84 and a paper drive stepper motor 16 is provided in addition to a rotary guillotine motor 17.
An optical element 31 is provided for snapping into a top portion of the chassis 12. The optical element 31 includes portions defining an optical view finder 32, 33 which are slotted into mating portions 35, 36 in view finder channel 37. Also provided in the optical element 31 is a lensing system 38 for magnification of the prints left number in addition to an optical pipe element 39 for piping light from the LED 5 for external display.
Turning next to FIG. 22, the assembled unit 90 is then inserted into a front outer case 91 which includes button 4 for activation of printouts.
Turning now to FIG. 23, next, the unit 90 is provided with a snap-on back cover 93 which includes a slot 6 and copy print button 7. A wrapper label containing instructions and advertising (not shown) is then wrapped around the outer surface of the camera system and pinch clamped to the cover by means of clamp strip 96 which can comprise a flexible plastic or rubber strip.
Subsequently, the preferred embodiment is ready for use as a one time use camera system that provides for instant output images on demand. It will be evident that the preferred embodiment further provides for a refillable camera system. A used camera can be collected and its outer plastic cases removed and recycled. A new paper roll and batteries can be added and the ink cartridge refilled. A series of automatic test routines can then be carried out to ensure that the printer is properly operational. Further, in order to ensure only authorised refills are conducted so as to enhance quality, routines in the on-integrated circuit program ROM can be executed such that the camera authenticates the refilling station using a secure protocol. Upon authentication, the camera can reset an internal paper count and an external case can be fitted on the camera system with a new outer label. Subsequent packing and shipping can then take place.
It will be further readily evident to those skilled in the art that the program ROM can be modified so as to allow for a variety of digital processing routines. In addition to the digitally enhanced photographs optimised for mainstream consumer preferences, various other models can readily be provided through mere re-programming of the program ROM. For example, a sepia classic old fashion style output can be provided through a remapping of the colour mapping function. A further alternative is to provide for black and white outputs again through a suitable colour remapping algorithm. Minimum colour can also be provided to add a touch of colour to black and white prints to produce the effect that was traditionally used to colourize black and white photos. Further, passport photo output can be provided through suitable address remappings within the address generators. Further, edge filters can be utilised as is known in the field of image processing to produce sketched art styles. Further, classic wedding borders and designs can be placed around an output image in addition to the provision of relevant clip arts. For example, a wedding style camera might be provided. Further, a panoramic mode can be provided so as to output the well known panoramic format of images. Further, a postcard style output can be provided through the printing of postcards including postage on the back of a print roll surface. Further, cliparts can be provided for special events such as Halloween, Christmas etc. Further, kaleidoscopic effects can be provided through address remappings and wild colour effects can be provided through remapping of the colour lookup table. Many other forms of special event cameras can be provided for example, cameras dedicated to the Olympics, movie tie-ins, advertising and other special events.
The operational mode of the camera can be programmed so that upon the depressing of the take photo a first image is sampled by the sensor array to determine irrelevant parameters. Next a second image is again captured which is utilised for the output. The captured image is then manipulated in accordance with any special requirements before being initially output on the paper roll. The LED light is then activated for a predetermined time during which the DRAM is refreshed so as to retain the image. If the print copy button is depressed during this predetermined time interval, a further copy of the photo is output. After the predetermined time interval where no use of the camera has occurred, the onboard CPU shuts down all power to the camera system until such time as the take button is again activated. In this way, substantial power savings can be realized.
Ink Jet Technologies
The embodiments of the invention use an ink jet printer type device. Of course many different devices could be used. However presently popular ink jet printing technologies are unlikely to be suitable.
The most significant problem with thermal inkjet is power consumption. This is approximately 100 times that required for high speed, and stems from the energy-inefficient means of drop ejection. This involves the rapid boiling of water to produce a vapor bubble which expels the ink. Water has a very high heat capacity, and must be superheated in thermal inkjet applications. This leads to an efficiency of around 0.02%, from electricity input to drop momentum (and increased surface area) out.
The most significant problem with piezoelectric inkjet is size and cost. Piezoelectric crystals have a very small deflection at reasonable drive voltages, and therefore require a large area for each nozzle. Also, each piezoelectric actuator must be connected to its drive circuit on a separate substrate. This is not a significant problem at the current limit of around 300 nozzles per print head, but is a major impediment to the fabrication of pagewide print heads with 19,200 nozzles.
Ideally, the inkjet technologies used meet the stringent requirements of in-camera digital color printing and other high quality, high speed, low cost printing applications. To meet the requirements of digital photography, new inkjet technologies have been created. The target features include:
- low power (less than 10 Watts)
- high resolution capability (1,600 dpi or more)
- photographic quality output
- low manufacturing cost
- small size (pagewidth times minimum cross section)
- high speed (<2 seconds per page).
All of these features can be met or exceeded by the inkjet systems described below with differing levels of difficulty. 45 different inkjet technologies have been developed by the Assignee to give a wide range of choices for high volume manufacture. These technologies form part of separate applications assigned to the present Assignee as set out in the table below.
The inkjet designs shown here are suitable for a wide range of digital printing systems, from battery powered one-time use digital cameras, through to desktop and network printers, and through to commercial printing systems.
For ease of manufacture using standard process equipment, the print head is designed to be a monolithic 0.5 micron CMOS integrated circuit with MEMS post processing. For color photographic applications, the print head is 100 mm long, with a width which depends upon the inkjet type. The smallest print head designed is IJ38, which is 0.35 mm wide, giving a integrated circuit area of 35 square mm. The print heads each contain 19,200 nozzles plus data and control circuitry.
Ink is supplied to the back of the print head by injection molded plastic ink channels. The molding requires 50 micron features, which can be created using a lithographically micromachined insert in a standard injection molding tool. Ink flows through holes etched through the wafer to the nozzle chambers fabricated on the front surface of the wafer. The print head is connected to the camera circuitry by tape automated bonding.
Cross-Referenced Applications
The following table is a guide to cross-referenced patent applications filed concurrently herewith and discussed hereinafter with the reference being utilized in subsequent tables when referring to a particular case:
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Docket
No.ReferenceTitle
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IJ01USIJ01Radiant Plunger Ink Jet Printer
IJ02USIJ02Electrostatic Ink Jet Printer
IJ03USIJ03Planar Thermoelastic Bend Actuator Ink Jet
IJ04USIJ04Stacked Electrostatic Ink Jet Printer
IJ05USIJ05Reverse Spring Lever Ink Jet Printer
IJ06USIJ06Paddle Type Ink Jet Printer
IJ07USIJ07Permanent Magnet Electromagnetic Ink
Jet Printer
IJ08USIJ08Planar Swing Grill Electromagnetic Ink
Jet Printer
IJ09USIJ09Pump Action Refill Ink Jet Printer
IJ10USIJ10Pulsed Magnetic Field Ink Jet Printer
IJ11USIJ11Two Plate Reverse Firing Electromagnetic
Ink Jet Printer
IJ12USIJ12Linear Stepper Actuator Ink Jet Printer
IJ13USIJ13Gear Driven Shutter Ink Jet Printer
IJ14USIJ14Tapered Magnetic Pole Electromagnetic Ink
Jet Printer
IJ15USIJ15Linear Spring Electromagnetic Grill Ink
Jet Printer
IJ16USIJ16Lorenz Diaphragm Electromagnetic Ink
Jet Printer
IJ17USIJ17PTFE Surface Shooting Shuttered Oscillating
Pressure Ink Jet Printer
IJ18USIJ18Buckle Grip Oscillating Pressure Ink
Jet Printer
IJ19USIJ19Shutter Based Ink Jet Printer
IJ20USIJ20Curling Calyx Thermoelastic Ink Jet Printer
IJ21USIJ21Thermal Actuated Ink Jet Printer
IJ22USIJ22Iris Motion Ink Jet Printer
IJ23USIJ23Direct Firing Thermal Bend Actuator Ink
Jet Printer
IJ24USIJ24Conductive PTFE Ben Activator Vented Ink
Jet Printer
IJ25USIJ25Magnetostrictive Ink Jet Printer
IJ26USIJ26Shape Memory Alloy Ink Jet Printer
IJ27USIJ27Buckle Plate Ink Jet Printer
IJ28USIJ28Thermal Elastic Rotary Impeller Ink Jet Printer
IJ29USIJ29Thermoelastic Bend Actuator Ink Jet Printer
IJ30USIJ30Thermoelastic Bend Actuator Using PTFE
and Corrugated Copper Ink Jet Printer
IJ31USIJ31Bend Actuator Direct Ink Supply Ink
Jet Printer
IJ32USIJ32A High Young's Modulus Thermoelastic Ink
Jet Printer
IJ33USIJ33Thermally actuated slotted chamber wall ink
jet printer
IJ34USIJ34Ink Jet Printer having a thermal actuator
comprising an external coiled spring
IJ35USIJ35Trough Container Ink Jet Printer
IJ36USIJ36Dual Chamber Single Vertical Actuator Ink Jet
IJ37USIJ37Dual Nozzle Single Horizontal Fulcrum
Actuator Ink Jet
IJ38USIJ38Dual Nozzle Single Horizontal Actuator Ink Jet
IJ39USIJ39A single bend actuator cupped paddle ink
jet printing device
IJ40USIJ40A thermally actuated ink jet printer having
a series of thermal actuator units
IJ41USIJ41A thermally actuated ink jet printer
including a tapered heater element
IJ42USIJ42Radial Back-Curling Thermoelastic Ink Jet
IJ43USIJ43Inverted Radial Back-Curling Thermoelastic
Ink Jet
IJ44USIJ44Surface bend actuator vented ink supply ink
jet printer
IJ45USIJ45Coil Acutuated Magnetic Plate Ink Jet Printer
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Tables of Drop-on-Demand Inkjets
Eleven important characteristics of the fundamental operation of individual ink-jet nozzles have been identified. These characteristics are largely orthogonal, and so can be elucidated as an eleven dimensional matrix. Most of the eleven axes of this matrix include entries developed by the present assignee.
The following tables form the axes of an eleven dimensional table of inkjet types.
- Actuator mechanism (18 types)
- Basic operation mode (7 types)
- Auxiliary mechanism (8 types)
- Actuator amplification or modification method (17 types)
- Actuator motion (19 types)
- Nozzle refill method (4 types)
- Method of restricting back-flow through inlet (10 types)
- Nozzle clearing method (9 types)
- Nozzle plate construction (9 types)
- Drop ejection direction (5 types)
- Ink type (7 types)
The complete eleven dimensional table represented by these axes contains 36.9 billion possible configurations of inkjet nozzle. While not all of the possible combinations result in a viable inkjet technology, many million configurations are viable. It is clearly impractical to elucidate all of the possible configurations. Instead, certain inkjet types have been investigated in detail. These are designated IJ01 to IJ45 above.
Other inkjet configurations can readily be derived from these 45 examples by substituting alternative configurations along one or more of the 11 axes. Most of the IJ01 to IJ45 examples can be made into inkjet print heads with characteristics superior to any currently available inkjet technology.
Where there are prior art examples known to the inventor, one or more of these examples are listed in the examples column of the tables below. The IJ01 to IJ45 series are also listed in the examples column. In some cases, a printer may be listed more than once in a table, where it shares characteristics with more than one entry.
Suitable applications include: Home printers, Office network printers, Short run digital printers, Commercial print systems, Fabric printers, Pocket printers, Internet WWW printers, Video printers, Medical imaging, Wide format printers, Notebook PC printers, Fax machines, Industrial printing systems, Photocopiers, Photographic minilabs etc.
The information associated with the aforementioned 11 dimensional matrix are set out in the following tables.
Actuator Mechanism (Applied Only to Selected Ink Drops)
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Actuator
MechanismDescriptionAdvantagesDisadvantagesExamples
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ThermalAn electrothermal heaterLarge force generatedHigh powerCanon Bubblejet 1979
bubbleheats the ink to aboveSimple constructionInk carrierEndo et al GB patent
boiling point,No moving partslimited to water2,007,162
transferring significantFast operationLow efficiencyXerox heater-in-pit
heat to the aqueousSmall integratedHigh temperatures1990 Hawkins et al
ink. A bubble nucleatescircuit arearequiredU.S. Pat. No. 4,899,181
and quickly forms,required for actuatorHigh mechanicalHewlett-Packard TIJ
expelling the ink.stress1982 Vaught et al
The efficiency of theUnusualU.S. Pat. No. 4,490,728
process is low, withmaterials required
typically less than 0.05%Large drive
of the electrical energytransistors
being transformed intoCavitation causes
kinetic energy of the drop.actuator failure
Kogation reduces
bubble formation
Large print heads
are difficult to
fabricate
Piezo-A piezoelectric crystalLow powerVery large areaKyser et al
electricsuch as leadconsumptionrequired for actuatorU.S. Pat. No. 3,946,398
lanthanum zirconateMany ink typesDifficult toZoltan U.S. Pat.
(PZT) is electricallycan be usedintegrate withNo. 3,683,212
activated, and eitherFast operationelectronics1973 Stemme
expands, shears, orHigh efficiencyHigh voltageU.S. Pat. No. 3,747,120
bends to applydrive transistorsEpson Stylus Tektronix
pressure to the ink,requiredIJ04
ejecting drops.Full pagewidth
print heads
impractical due to
actuator size
Requires
electrical poling in
high field strengths
during manufacture
Electro-An electric field isLow powerLow maximumSeiko Epson, Usui et
strictiveused to activateconsumptionstrain (approx.all JP 253401/96
electrostriction inMany ink types0.01%)IJ04
relaxor materials suchcan be usedLarge area
as lead lanthanumLow thermalrequired for actuator
zirconate titanateexpansiondue to low strain
(PLZT) or leadElectric fieldResponse speed
magnesium niobatestrength requiredis marginal (˜10
(PMN).(approx. 3.5μs)
V/μm)High voltage
can be generateddrive transistors
without difficultyrequired
Does not requireFull pagewidth
electrical polingprint heads
impractical due to
actuator size
Ferro-An electric field isLow powerDifficult toIJ04
electricused to induce a phaseconsumptionintegrate with
transition between theMany ink typeselectronics
antiferroelectric (AFE)can be usedUnusual
and ferroelectric (FE)Fast operationmaterials such as
phase. Perovskite(<1 μs)PLZSnT are
materials such as tinRelatively highrequired
modified leadlongitudinal strainActuators require
lanthanum zirconateHigh efficiencya large area
titanate (PLZSnT)Electric field
exhibit large strains ofstrength of around 3
up to 1% associatedV/μm can be
with the AFE to FEreadily provided
phase transition.
Electro-Conductive plates areLow powerDifficult toIJ02, IJ04
static platesseparated by aconsumptionoperate electrostatic
compressible or fluidMany ink typesdevices in an
dielectric (usually air).can be usedaqueous
Upon application of aFast operationenvironment
voltage, the platesThe electrostatic
attract each other andactuator will
displace ink, causingnormally need to be
drop ejection. Theseparated from the
conductive plates mayink
be in a comb orVery large area
honeycomb structure,required to achieve
or stacked to increasehigh forces
the surface area andHigh voltage
therefore the force.drive transistors
may be required
Full pagewidth
print heads are not
competitive due to
actuator size
Electro-A strong electric fieldLow currentHigh voltage1989 Saito et al,
static pullis applied to the ink,consumptionrequiredU.S. Pat. No. 4,799,068
on inkwhereuponLow temperatureMay be damaged1989 Miura et al,
electrostatic attractionby sparks due to airU.S. Pat. No. 4,810,954
accelerates the inkbreakdownTone-jet
towards the printRequired field
medium.strength increases as
the drop size
decreases
High voltage
drive transistors
required
Electrostatic field
attracts dust
PermanentAn electromagnetLow powerComplexIJ07, IJ10
magnetdirectly attracts aconsumptionfabrication
electro-permanent magnet,Many ink typesPermanent
magneticdisplacing ink andcan be usedmagnetic material
causing drop ejection.Fast operationsuch as Neodymium
Rare earth magnetsHigh efficiencyIron Boron (NdFeB)
with a field strengthEasy extensionrequired.
around 1 Tesla can befrom single nozzlesHigh local
used. Examples are:to pagewidth printcurrents required
Samarium CobaltheadsCopper
(SaCo) and magneticmetalization should
materials in thebe used for long
neodymium iron boronelectromigration
family (NdFeB,lifetime and low
NdDyFeBNb,resistivity
NdDyFeB, etc)Pigmented inks
are usually
infeasible
Operating
temperature limited
to the Curie
temperature (around
540 K)
SoftA solenoid induced aLow powerComplexIJ01, IJ05, IJ08, IJ10
magneticmagnetic field in a softconsumptionfabricationIJ12, IJ14, IJ15, IJ17
core electro-magnetic core or yokeMany ink typesMaterials not
magneticfabricated from acan be usedusually present in a
ferrous material suchFast operationCMOS fab such as
as electroplated ironHigh efficiencyNiFe, CoNiFe, or
alloys such as CoNiFeEasy extensionCoFe are required
[1], CoFe, or NiFefrom single nozzlesHigh local
alloys. Typically, theto pagewidth printcurrents required
soft magnetic materialheadsCopper
is in two parts, whichmetalization should
are normally heldbe used for long
apart by a spring.electromigration
When the solenoid islifetime and low
actuated, the two partsresistivity
attract, displacing theElectroplating is
ink.required
High saturation
flux density is
required (2.0-2.1 T
is achievable with
CoNiFe [1])
MagneticThe Lorenz forceLow powerForce acts as aIJ06, IJ11, IJ13, IJ16
Lorenzacting on a currentconsumptiontwisting motion
forcecarrying wire in aMany ink typesTypically, only a
magnetic field iscan be usedquarter of the
utilized.Fast operationsolenoid length
This allows theHigh efficiencyprovides force in a
magnetic field to beEasy extensionuseful direction
supplied externally tofrom single nozzlesHigh local
the print head, forto pagewidth printcurrents required
example with rareheadsCopper
earth permanentmetalization should
magnets.be used for long
Only the currentelectromigration
carrying wire need belifetime and low
fabricated on the print-resistivity
head, simplifyingPigmented inks
materialsare usually
requirements.infeasible
Magneto-The actuator uses theMany ink typesForce acts as aFischenbeck,
strictiongiant magnetostrictivecan be usedtwisting motionU.S. Pat. No. 4,032,929
effect of materialsFast operationUnusualIJ25
such as Terfenol-D (anEasy extensionmaterials such as
alloy of terbium,from single nozzlesTerfenol-D are
dysprosium and ironto pagewidth printrequired
developed at the NavalheadsHigh local
Ordnance Laboratory,High force iscurrents required
hence Ter-Fe-NOL).availableCopper
For best efficiency, themetalization should
actuator should be pre-be used for long
stressed to approx. 8electromigration
MPa.lifetime and low
resistivity
Pre-stressing
may be required
SurfaceInk under positiveLow powerRequiresSilverbrook, EP
tensionpressure is held in aconsumptionsupplementary force0771 658 A2 and
reductionnozzle by surfaceSimpleto effect droprelated patent
tension. The surfaceconstructionseparationapplications
tension of the ink isNo unusualRequires special
reduced below thematerials required inink surfactants
bubble threshold,fabricationSpeed may be
causing the ink toHigh efficiencylimited by surfactant
egress from theEasy extensionproperties
nozzle.from single nozzles
to pagewidth print
heads
ViscosityThe ink viscosity isSimpleRequiresSilverbrook, EP
reductionlocally reduced toconstructionsupplementary force0771 658 A2 and
select which drops areNo unusualto effect droprelated patent
to be ejected. Amaterials required inseparationapplications
viscosity reduction canfabricationRequires special
be achievedEasy extensionink viscosity
electrothermally withfrom single nozzlesproperties
most inks, but specialto pagewidth printHigh speed is
inks can be engineeredheadsdifficult to achieve
for a 100:1 viscosityRequires
reduction.oscillating ink
pressure
A high
temperature
difference (typically
80 degrees) is
required
AcousticAn acoustic wave isCan operateComplex drive1993 Hadimioglu
generated andwithout a nozzlecircuitryet al, EUP 550,192
focussed upon theplateComplex1993 Elrod et al,
drop ejection region.fabricationEUP 572,220
Low efficiency
Poor control of
drop position
Poor control of
drop volume
Thermo-An actuator whichLow powerEfficient aqueousIJ03, IJ09, IJ17, IJ18
elastic bendrelies upon differentialconsumptionoperation requires aIJ19, IJ20, IJ21, IJ22
actuatorthermal expansionMany ink typesthermal insulator onIJ23, IJ24, IJ27, IJ28
upon Joule heating iscan be usedthe hot sideIJ29, IJ30, IJ31, IJ32
used.Simple planarCorrosionIJ33, IJ34, IJ35, IJ36
fabricationprevention can beIJ37, IJ38, IJ39, IJ40
Small integrateddifficultIJ41
circuit areaPigmented inks
required for eachmay be infeasible,
actuatoras pigment particles
Fast operationmay jam the bend
High efficiencyactuator
CMOS
compatible voltages
and currents
Standard MEMS
processes can be
used
Easy extension
from single nozzles
to pagewidth print
heads
High CTEA material with a veryHigh force canRequires specialIJ09, IJ17, IJ18, IJ20
thermo-high coefficient ofbe generatedmaterial (e.g. PTFE)IJ21, IJ22, IJ23, IJ24
elasticthermal expansionPTFE is aRequires a PTFEIJ27, IJ28, IJ29, IJ30
actuator(CTE) such ascandidate for lowdeposition process,IJ31, IJ42, IJ43, IJ44
polytetrafluoroethylenedielectric constantwhich is not yet
(PTFE) is used. Asinsulation in ULSIstandard in ULSI
high CTE materialsVery low powerfabs
are usually non-consumptionPTFE deposition
conductive, a heaterMany ink typescannot be followed
fabricated from acan be usedwith high
conductive material isSimple planartemperature (above
incorporated. A 50 μmfabrication350° C.) processing
long PTFE bendSmall integratedPigmented inks
actuator withcircuit areamay be infeasible,
polysilicon heater andrequired for eachas pigment particles
15 mW power inputactuatormay jam the bend
can provide 180Fast operationactuator
μN forceHigh efficiency
and 10 μmCMOS
deflection. Actuatorcompatible voltages
motions include:and currents
BendEasy extension
Pushfrom single nozzles
Buckleto pagewidth print
Rotateheads
ConductiveA polymer with a highHigh force canRequires specialIJ24
polymercoefficient of thermalbe generatedmaterials
thermo-expansion (such asVery low powerdevelopment (High
elasticPTFE) is doped withconsumptionCTE conductive
actuatorconducting substancesMany ink typespolymer)
to increase itscan be usedRequires a PTFE
conductivity to about 3Simple planardeposition process,
orders of magnitudefabricationwhich is not yet
below that of copper.Small integratedstandard in ULSI
The conductingcircuit areafabs
polymer expandsrequired for eachPTFE deposition
when resistivelyactuatorcannot be followed
heated.Fast operationwith high
Examples ofHigh efficiencytemperature (above
conducting dopantsCMOS350° C.) processing
include:compatible voltagesEvaporation and
Carbon nanotubesand currentsCVD deposition
Metal fibersEasy extensiontechniques cannot
Conductive polymersfrom single nozzlesbe used
such as dopedto pagewidth printPigmented inks
polythiopheneheadsmay be infeasible,
Carbon granulesas pigment particles
may jam the bend
actuator
ShapeA shape memory alloyHigh force isFatigue limitsIJ26
memorysuch as TiNi (alsoavailable (stressesmaximum number
alloyknown as Nitinol -of hundreds of MPa)of cycles
Nickel Titanium alloyLarge strain isLow strain (1%)
developed at the Navalavailable (more thanis required to extend
Ordnance Laboratory)3%)fatigue resistance
is thermally switchedHigh corrosionCycle rate
between its weakresistancelimited by heat
martensitic state andSimpleremoval
its high stiffnessconstructionRequires unusual
austenic state. TheEasy extensionmaterials (TiNi)
shape of the actuatorfrom single nozzlesThe latent heat of
in its martensitic stateto pagewidth printtransformation must
is deformed relative toheadsbe provided
the austenic shape.Low voltageHigh current
The shape changeoperationoperation
causes ejection of aRequires pre-
drop.stressing to distort
the martensitic state
LinearLinear magneticLinear MagneticRequires unusualIJ12
Magneticactuators include theactuators can besemiconductor
ActuatorLinear Inductionconstructed withmaterials such as
Actuator (LIA), Linearhigh thrust, longsoft magnetic alloys
Permanent Magnettravel, and high(e.g. CoNiFe [1])
Synchronous Actuatorefficiency usingSome varieties
(LPMSA), Linearplanaralso require
Reluctancesemiconductorpermanent magnetic
Synchronous Actuatorfabricationmaterials such as
(LRSA), LineartechniquesNeodymium iron
Switched ReluctanceLong actuatorboron (NdFeB)
Actuator (LSRA), andtravel is availableRequires
the Linear StepperMedium force iscomplex multi-
Actuator (LSA).availablephase drive circuitry
Low voltageHigh current
operationoperation
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Basic Operation Mode
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Operational
modeDescriptionAdvantagesDisadvantagesExamples
|
ActuatorThis is the simplestSimple operationDrop repetitionThermal inkjet
directlymode of operation: theNo externalrate is usuallyPiezoelectric inkjet
pushes inkactuator directlyfields requiredlimited to less than 10IJ01, IJ02, IJ03, IJ04
supplies sufficientSatellite dropsKHz. However, thisIJ05, IJ06, IJ07, IJ09
kinetic energy to expelcan be avoided ifis not fundamentalIJ11, IJ12, IJ14, IJ16
the drop. The dropdrop velocity is lessto the method, but isIJ20, IJ22, IJ23, IJ24
must have a sufficientthan 4 m/srelated to the refillIJ25, IJ26, IJ27, IJ28
velocity to overcomeCan be efficient,method normallyIJ29, IJ30, IJ31, IJ32
the surface tension.depending upon theusedIJ33, IJ34, IJ35, IJ36
actuator usedAll of the dropIJ37, IJ38, IJ39, IJ40
kinetic energy mustIJ41, IJ42, IJ43, IJ44
be provided by the
actuator
Satellite drops
usually form if drop
velocity is greater
than 4.5 m/s
ProximityThe drops to beVery simple printRequires closeSilverbrook, EP
printed are selected byhead fabrication canproximity between0771 658 A2 and
some manner (e.g.be usedthe print head andrelated patent
thermally inducedThe dropthe print media orapplications
surface tensionselection meanstransfer roller
reduction ofdoes not need toMay require two
pressurized ink).provide the energyprint heads printing
Selected drops arerequired to separatealternate rows of the
separated from the inkthe drop from theimage
in the nozzle bynozzleMonolithic color
contact with the printprint heads are
medium or a transferdifficult
roller.
Electro-The drops to beVery simple printRequires verySilverbrook, EP
static pullprinted are selected byhead fabrication canhigh electrostatic0771 658 A2 and
on inksome manner (e.g.be usedfieldrelated patent
thermally inducedThe dropElectrostatic fieldapplications
surface tensionselection meansfor small nozzleTone-Jet
reduction ofdoes not need tosizes is above air
pressurized ink).provide the energybreakdown
Selected drops arerequired to separateElectrostatic field
separated from the inkthe drop from themay attract dust
in the nozzle by anozzle
strong electric field.
MagneticThe drops to beVery simple printRequiresSilverbrook, EP
pull on inkprinted are selected byhead fabrication canmagnetic ink0771 658 A2 and
some manner (e.g.be usedInk colors otherrelated patent
thermally inducedThe dropthan black areapplications
surface tensionselection meansdifficult
reduction ofdoes not need toRequires very
pressurized ink).provide the energyhigh magnetic fields
Selected drops arerequired to separate
separated from the inkthe drop from the
in the nozzle by anozzle
strong magnetic field
acting on the magnetic
ink.
ShutterThe actuator moves aHigh speed (>50Moving parts areIJ13, IJ17, IJ21
shutter to block inkKHz) operation canrequired
flow to the nozzle. Thebe achieved due toRequires ink
ink pressure is pulsedreduced refill timepressure modulator
at a multiple of theDrop timing canFriction and wear
drop ejectionbe very accuratemust be considered
frequency.The actuatorStiction is
energy can be verypossible
low
ShutteredThe actuator moves aActuators withMoving parts areIJ08, IJ15, IJ18, IJ19
grillshutter to block inksmall travel can berequired
flow through a grill tousedRequires ink
the nozzle. The shutterActuators withpressure modulator
movement need onlysmall force can beFriction and wear
be equal to the widthusedmust be considered
of the grill holes.High speed (>50Stiction is
KHz) operation canpossible
be achieved
PulsedA pulsed magneticExtremely lowRequires anIJ10
magneticfield attracts an ‘inkenergy operation isexternal pulsed
pull on inkpusher’ at the droppossiblemagnetic field
pusherejection frequency. AnNo heatRequires special
actuator controls adissipationmaterials for both
catch, which preventsproblemsthe actuator and the
the ink pusher fromink pusher
moving when a drop isComplex
not to be ejected.construction
|
Auxiliary Mechanism (Applied to All Nozzles)
|
|
Auxiliary
mechanismDescriptionAdvantagesDisadvantagesExamples
|
NoneThe actuator directlySimplicity ofDrop ejectionMost inkjets,
fires the ink drop, andconstructionenergy must beincluding
there is no externalSimplicity ofsupplied bypiezoelectric and
field or otheroperationindividual nozzlethermal bubble.
mechanism required.Small physicalactuatorIJ01-IJ07, IJ09, IJ11
sizeIJ12, IJ14, IJ20, IJ22,
IJ23-IJ44
OscillatingThe ink pressureOscillating inkRequires externalSilverbrook, EP
ink pressureoscillates, providingpressure can provideink pressure0771 658 A2 and
(includingmuch of the dropa refill pulse,oscillatorrelated patent
acousticejection energy. Theallowing higherInk pressureapplications
stimulation)actuator selects whichoperating speedphase and amplitudeIJ08, IJ13, IJ15, IJ17
drops are to be firedThe actuatorsmust be carefullyIJ18, IJ19, IJ21
by selectivelymay operate withcontrolled
blocking or enablingmuch lower energyAcoustic
nozzles. The inkAcoustic lensesreflections in the ink
pressure oscillationcan be used to focuschamber must be
may be achieved bythe sound on thedesigned for
vibrating the printnozzles
head, or preferably by
an actuator in the ink
supply.
MediaThe print head isLow powerPrecisionSilverbrook, EP
proximityplaced in closeHigh accuracyassembly required0771 658 A2 and
proximity to the printSimple print headPaper fibers mayrelated patent
medium. Selectedconstructioncause problemsapplications
drops protrude fromCannot print on
the print head furtherrough substrates
than unselected drops,
and contact the print
medium. The drop
soaks into the medium
fast enough to cause
drop separation.
TransferDrops are printed to aHigh accuracyBulkySilverbrook, EP
rollertransfer roller insteadWide range ofExpensive0771 658 A2 and
of straight to the printprint substrates canComplexrelated patent
medium. A transferbe usedconstructionapplications
roller can also be usedInk can be driedTektronix hot
for proximity dropon the transfer rollermelt piezoelectric
separation.inkjet
Any of the IJ
series
Electro-An electric field isLow powerField strengthSilverbrook, EP
staticused to accelerateSimple print headrequired for0771 658 A2 and
selected drops towardsconstructionseparation of smallrelated patent
the print medium.drops is near orapplications
above air breakdownTone-Jet
DirectA magnetic field isLow powerRequiresSilverbrook, EP
magneticused to accelerateSimple print headmagnetic ink0771 658 A2 and
fieldselected drops ofconstructionRequires strongrelated patent
magnetic ink towardsmagnetic fieldapplications
the print medium.
CrossThe print head isDoes not requireRequires externalIJ06, IJ16
magneticplaced in a constantmagnetic materialsmagnet
fieldmagnetic field. Theto be integrated inCurrent densities
Lorenz force in athe print headmay be high,
current carrying wiremanufacturingresulting in
is used to move theprocesselectromigration
actuator.problems
PulsedA pulsed magneticVery low powerComplex printIJ10
magneticfield is used tooperation is possiblehead construction
fieldcyclically attract aSmall print headMagnetic
paddle, which pushessizematerials required in
on the ink. A smallprint head
actuator moves a
catch, which
selectively prevents
the paddle from moving.
|
Actuator Amplification or Modification Method
|
|
Actuator
amplificationDescriptionAdvantagesDisadvantagesExamples
|
NoneNo actuatorOperationalMany actuatorThermal Bubble
mechanicalsimplicitymechanisms haveInkjet
amplification is used.insufficient travel,IJ01, IJ02, IJ06, IJ07
The actuator directlyor insufficient force,IJ16, IJ25, IJ26
drives the dropto efficiently drive
ejection process.the drop ejection
process
DifferentialAn actuator materialProvides greaterHigh stresses arePiezoelectric
expansion bendexpands more on onetravel in a reducedinvolvedIJ03, IJ09, IJ17-IJ24
actuatorside than on the other.print head areaCare must beIJ27, IJ29-IJ39, IJ42,
The expansion may beThe bend actuatortaken that theIJ43, IJ44
thermal, piezoelectric,converts a high forcematerials do not
magnetostrictive, orlow travel actuatordelaminate
other mechanism.mechanism to highResidual bend
travel, lowerresulting from high
force mechanism.temperature or high
stress during
formation
Transient bendA trilayer bendVery goodHigh stresses areIJ40, IJ41
actuatoractuator where the twotemperature stabilityinvolved
outside layers areHigh speed, as aCare must be
identical. This cancelsnew drop can betaken that the
bend due to ambientfired before heatmaterials do not
temperature anddissipatesdelaminate
residual stress. TheCancels residual
actuator only respondsstress of formation
to transient heating of
one side or the other.
ActuatorA series of thinIncreased travelIncreasedSome piezoelectric
stackactuators are stacked.Reduced drivefabricationink jets
This can bevoltagecomplexityIJ04
appropriate whereIncreased
actuators require highpossibility of short
electric field strength,circuits due to
such as electrostaticpinholes
and piezoelectric
actuators.
MultipleMultiple smallerIncreases theActuator forcesIJ12, IJ13, IJ18, IJ20
actuatorsactuators are usedforce available frommay not addIJ22, IJ28, IJ42, IJ43
simultaneously toan actuatorlinearly, reducing
move the ink. EachMultipleefficiency
actuator need provideactuators can be
only a portion of thepositioned to control
force required.ink flow accurately
LinearA linear spring is usedMatches lowRequires printIJ15
Springto transform a motiontravel actuator withhead area for the
with small travel andhigher travelspring
high force into arequirements
longer travel, lowerNon-contact
force motion.method of motion
transformation
ReverseThe actuator loads aBetter couplingFabricationIJ05, IJ11
springspring. When theto the inkcomplexity
actuator is turned off,High stress in the
the spring releases.spring
This can reverse the
force/distance curve of
the actuator to make it
compatible with the
force/time
requirements of the
drop ejection.
CoiledA bend actuator isIncreases travelGenerallyIJ17, IJ21, IJ34, IJ35
actuatorcoiled to provideReduces integratedrestricted to planar
greater travel in acircuit areaimplementations
reduced integratedPlanardue to extreme
circuit area.implementations arefabrication difficulty
relatively easy toin other orientations.
fabricate.
Flexure bendA bend actuator has aSimple means ofCare must beIJ10, IJ19, IJ33
actuatorsmall region near theincreasing travel oftaken not to exceed
fixture point, whicha bend actuatorthe elastic limit in
flexes much morethe flexure area
readily than theStress
remainder of thedistribution is very
actuator. The actuatoruneven
flexing is effectivelyDifficult to
converted from anaccurately model
even coiling to anwith finite element
angular bend, resultinganalysis
in greater travel of the
actuator tip.
GearsGears can be used toLow force, lowMoving parts areIJ13
increase travel at thetravel actuators canrequired
expense of duration.be usedSeveral actuator
Circular gears, rackCan be fabricatedcycles are required
and pinion, ratchets,using standardMore complex
and other gearingsurface MEMSdrive electronics
methods can be used.processesComplex
construction
Friction, friction,
and wear are
possible
CatchThe actuator controls aVery lowComplexIJ10
small catch. The catchactuator energyconstruction
either enables orVery smallRequires external
disables movement ofactuator sizeforce
an ink pusher that isUnsuitable for
controlled in a bulkpigmented inks
manner.
Buckle plateA buckle plate can beVery fastMust stay withinS. Hirata et al,
used to change a slowmovementelastic limits of the“An Ink-jet Head
actuator into a fastachievablematerials for long. . . ”,
motion. It can alsodevice lifeProc. IEEE MEMS,
convert a high force,High stressesFebruary 1996,
low travel actuatorinvolvedpp 418-423.
into a high travel,Generally highIJ18, IJ27
medium force motion.power requirement
TaperedA tapered magneticLinearizes theComplexIJ14
magneticpole can increasemagneticconstruction
poletravel at the expenseforce/distance curve
of force.
LeverA lever and fulcrum isMatches lowHigh stressIJ32, IJ36, IJ37
used to transform atravel actuator witharound the fulcrum
motion with smallhigher travel
travel and high forcerequirements
into a motion withFulcrum area has
longer travel andno linear movement,
lower force. The leverand can be used for
can also reverse thea fluid seal
direction of travel.
RotaryThe actuator isHigh mechanicalComplexIJ28
impellerconnected to a rotaryadvantageconstruction
impeller. A smallThe ratio of forceUnsuitable for
angular deflection ofto travel of thepigmented inks
the actuator results inactuator can be
a rotation of thematched to the
impeller vanes, whichnozzle requirements
push the ink againstby varying the
stationary vanes andnumber of impeller
out of the nozzle.vanes
AcousticA refractive orNo moving partsLarge area1993 Hadimioglu
lensdiffractive (e.g. zonerequiredet al, EUP 550,192
plate) acoustic lens isOnly relevant for1993 Elrod et al,
used to concentrateacoustic ink jetsEUP 572,220
sound waves.
SharpA sharp point is usedSimpleDifficult toTone-jet
conductiveto concentrate anconstructionfabricate using
pointelectrostatic field.standard VLSI
processes for a
surface ejecting ink-
jet
Only relevant for
electrostatic ink jets
|
Actuator Motion
|
|
Actuator
motionDescriptionAdvantagesDisadvantagesExamples
|
VolumeThe volume of theSimpleHigh energy isHewlett-Packard
expansionactuator changes,construction in thetypically required toThermal Inkjet
pushing the ink in allcase of thermal inkachieve volumeCanon Bubblejet
directions.jetexpansion. This
leads to thermal
stress, cavitation,
and kogation in
thermal ink jet
implementations
Linear, normalThe actuator moves inEfficientHigh fabricationIJ01, IJ02, IJ04, IJ07
to integrateda direction normal tocoupling to inkcomplexity may beIJ11, IJ14
circuit surfacethe print head surface.drops ejectedrequired to achieve
The nozzle is typicallynormal to theperpendicular
in the line of movement.surfacemotion
Linear, parallelThe actuator movesSuitable forFabricationIJ12, IJ13, IJ15, IJ33,
to integratedparallel to the printplanar fabricationcomplexityIJ34, IJ35, IJ36
circuit surfacehead surface. DropFriction
ejection may still beStiction
normal to the surface.
MembraneAn actuator with aThe effectiveFabrication1982 Howkins
pushhigh force but smallarea of the actuatorcomplexityU.S. Pat. No. 4,459,601
area is used to push abecomes theActuator size
stiff membrane that ismembrane areaDifficulty of
in contact with the ink.integration in a
VLSI process
RotaryThe actuator causesRotary leversDeviceIJ05, IJ08, IJ13, IJ28
the rotation of somemay be used tocomplexity
element, such a grill orincrease travelMay have
impellerSmall integratedfriction at a pivot
circuit areapoint
requirements
BendThe actuator bendsA very smallRequires the1970 Kyser et al
when energized. Thischange inactuator to be madeU.S. Pat. No. 3,946,398
may be due todimensions can befrom at least two1973 Stemme
differential thermalconverted to a largedistinct layers, or toU.S. Pat. No. 3,747,120
expansion,motion.have a thermalIJ03, IJ09, IJ10,
piezoelectricdifference across theIJ19, IJ23, IJ24,
expansion,actuatorIJ25, IJ29, IJ30,
magnetostriction, orIJ31, IJ33, IJ34,
other form of relativeIJ35
dimensional change.
SwivelThe actuator swivelsAllows operationInefficientIJ06
around a central pivot.where the net linearcoupling to the ink
This motion is suitableforce on the paddlemotion
where there areis zero
opposite forcesSmall integrated
applied to oppositecircuit area
sides of the paddle,requirements
e.g. Lorenz force.
StraightenThe actuator isCan be used withRequires carefulIJ26, IJ32
normally bent, andshape memorybalance of stresses
straightens whenalloys where theto ensure that the
energized.austenic phase isquiescent bend is
planaraccurate
Double bendThe actuator bends inOne actuator canDifficult to makeIJ36, IJ37, IJ38
one direction whenbe used to powerthe drops ejected by
one element istwo nozzles.both bend directions
energized, and bendsReduced integratedidentical.
the other way whencircuit size.A small
another element isNot sensitive toefficiency loss
energized.ambient temperaturecompared to
equivalent single
bend actuators.
ShearEnergizing theCan increase theNot readily1985 Fishbeck
actuator causes a sheareffective travel ofapplicable to otherU.S. Pat. No. 4,584,590
motion in the actuatorpiezoelectricactuator
material.actuatorsmechanisms
Radial con-The actuator squeezesRelatively easyHigh force1970 Zoltan
strictionan ink reservoir,to fabricate singlerequiredU.S. Pat. No. 3,683,212
forcing ink from anozzles from glassInefficient
constricted nozzle.tubing asDifficult to
macroscopicintegrate with VLSI
structuresprocesses
Coil/uncoilA coiled actuatorEasy to fabricateDifficult toIJ17, IJ21, IJ34,
uncoils or coils moreas a planar VLSIfabricate for non-IJ35
tightly. The motion ofprocessplanar devices
the free end of theSmall areaPoor out-of-plane
actuator ejects the ink.required, thereforestiffness
low cost
BowThe actuator bows (orCan increase theMaximum travelIJ16, IJ18, IJ27
buckles) in the middlespeed of travelis constrained
when energized.MechanicallyHigh force
rigidrequired
Push-PullTwo actuators controlThe structure isNot readilyIJ18
a shutter. One actuatorpinned at both ends,suitable for ink jets
pulls the shutter, andso has a high out-of-which directly push
the other pushes it.plane rigiditythe ink
CurlA set of actuators curlGood fluid flowDesignIJ20, IJ42
inwardsinwards to reduce theto the region behindcomplexity
volume of ink thatthe actuator
they enclose.increases efficiency
CurlA set of actuators curlRelatively simpleRelatively largeIJ43
outwardsoutwards, pressurizingconstructionintegrated
ink in a chambercircuit area
surrounding the
actuators, and
expelling ink from a
nozzle in the chamber.
IrisMultiple vanes encloseHigh efficiencyHigh fabricationIJ22
a volume of ink. TheseSmall integratedcomplexity
simultaneously rotate,circuit areaNot suitable for
reducing the volumepigmented inks
between the vanes.
AcousticThe actuator vibratesThe actuator canLarge area1993 Hadimioglu
vibrationat a high frequency.be physically distantrequired foret al, EUP 550,192
from the inkefficient operation1993 Elrod et al,
at useful frequenciesEUP 572,220
Acoustic
coupling and
crosstalk
Complex drive
circuitry
Poor control of
drop volume and
position
NoneIn various ink jetNo moving partsVarious otherSilverbrook, EP
designs the actuatortradeoffs are0771 658 A2 and
does not move.required torelated patent
eliminate movingapplications
partsTone-jet
|
Nozzle Refill Method
|
|
Nozzle
refill methodDescriptionAdvantagesDisadvantagesExamples
|
SurfaceAfter the actuator isFabricationLow speedThermal inkjet
tensionenergized, it typicallysimplicitySurface tensionPiezoelectric
returns rapidly to itsOperationalforce relativelyinkjet
normal position. Thissimplicitysmall compared toIJ01-IJ07, IJ10-IJ14,
rapid return sucks inactuator forceIJ16, IJ20, IJ22-IJ45
air through the nozzleLong refill time
opening. The inkusually dominates
surface tension at thethe total repetition
nozzle then exerts arate
small force restoring
the meniscus to a
minimum area.
ShutteredInk to the nozzleHigh speedRequiresIJ08, IJ13, IJ15, IJ17
oscillatingchamber is provided atLow actuatorcommon inkIJ18, IJ19, IJ21
ink pressurea pressure thatenergy, as thepressure oscillator
oscillates at twice theactuator need onlyMay not be
drop ejectionopen or close thesuitable for
frequency. When ashutter, instead ofpigmented inks
drop is to be ejected,ejecting the ink drop
the shutter is opened
for 3 half cycles: drop
ejection, actuator
return, and refill.
RefillAfter the mainHigh speed, asRequires twoIJ09
actuatoractuator has ejected athe nozzle isindependent
drop a second (refill)actively refilledactuators per nozzle
actuator is energized.
The refill actuator
pushes ink into the
nozzle chamber. The
refill actuator returns
slowly, to prevent its
return from emptying
the chamber again.
Positive inkThe ink is held a slightHigh refill rate,Surface spillSilverbrook, EP 0771
pressurepositive pressure. Aftertherefore a highmust be prevented658 A2 and related
the ink drop is ejected,drop repetition rateHighlypatent applications
the nozzle chamber fillsis possiblehydrophobic printAlternative for:
quickly as surface tensionhead surfaces areIJ01-IJ07, IJ10-IJ14
and ink pressure bothrequiredIJ16, IJ20, IJ22-IJ45
operate to refill the
nozzle.
|
Method of Restricting Back-Flow Through Inlet
|
|
Inlet
back-flow
restriction
methodDescriptionAdvantagesDisadvantagesExamples
|
Long inletThe ink inlet channelDesign simplicityRestricts refillThermal inkjet
channelto the nozzle chamberOperationalratePiezoelectric
is made long andsimplicityMay result in ainkjet
relatively narrow,Reducesrelatively largeIJ42, IJ43
relying on viscouscrosstalkintegrated
drag to reduce inletcircuit area
back-flow.Only partially
effective
Positive inkThe ink is under aDrop selectionRequires aSilverbrook, EP 0771
pressurepositive pressure, soand separationmethod (such as a658 A2 and related
that in the quiescentforces can benozzle rim orpatent applications
state some of the inkreducedeffectivePossible operation
drop already protrudesFast refill timehydrophobizing, orof the following:
from the nozzle.both) to preventIJ01-IJ07, IJ09-IJ12
This reduces theflooding of theIJ14, IJ16, IJ20, IJ22,
pressure in the nozzleejection surface ofIJ23-IJ34, IJ36-IJ41
chamber which isthe print head.IJ44
required to eject a
certain volume of ink.
The reduction in
chamber pressure
results in a reduction
in ink pushed out
through the inlet.
BaffleOne or more bafflesThe refill rate isDesignHP Thermal Ink Jet
are placed in the inletnot as restricted ascomplexityTektronix
ink flow. When thethe long inletMay increasepiezoelectric ink jet
actuator is energized,method.fabrication
the rapid inkReducescomplexity (e.g.
movement createscrosstalkTektronix hot melt
eddies which restrictPiezoelectric print
the flow through theheads).
inlet. The slower refill
process is unrestricted,
and does not result in
eddies.
Flexible flapIn this method recentlySignificantlyNot applicable toCanon
restrictsdisclosed by Canon,reduces back-flowmost inkjet
inletthe expanding actuatorfor edge-shooterconfigurations
(bubble) pushes on athermal ink jetIncreased
flexible flap thatdevicesfabrication
restricts the inlet.complexity
Inelastic
deformation of
polymer flap results
in creep over
extended use
Inlet filterA filter is locatedAdditionalRestricts refillIJ04, IJ12, IJ24, IJ27
between the ink inletadvantage of inkrateIJ29, IJ30
and the nozzlefiltrationMay result in
chamber. The filterInk filter may becomplex
has a multitude offabricated with noconstruction
small holes or slots,additional process
restricting ink flow.steps
The filter also removes
particles which may
block the nozzle.
Small inletThe ink inlet channelDesign simplicityRestricts refillIJ02, IJ37, IJ44
comparedto the nozzle chamberrate
to nozzlehas a substantiallyMay result in a
smaller cross sectionrelatively large
than that of the nozzle,integrated
resulting in easier inkcircuit area
egress out of theOnly partially
nozzle than out of theeffective
inlet.
Inlet shutterA secondary actuatorIncreases speedRequires separateIJ09
controls the position ofof the ink-jet printrefill actuator and
a shutter, closing offhead operationdrive circuit
the ink inlet when the
main actuator is
energized.
The inlet isThe method avoids theBack-flowRequires carefulIJ01, IJ03, 1J05, IJ06
locatedproblem of inlet back-problem isdesign to minimizeIJ07, IJ10, IJ11, IJ14
behind theflow by arranging theeliminatedthe negativeIJ16, IJ22, IJ23, IJ25
ink-pushingink-pushing surface ofpressure behind theIJ28, IJ31, IJ32, IJ33
surfacethe actuator betweenpaddleIJ34, IJ35, IJ36, IJ39
the inlet and theIJ40, IJ41
nozzle.
Part of theThe actuator and aSignificantSmall increase inIJ07, IJ20, IJ26, IJ38
actuatorwall of the inkreductions in back-fabrication
moves tochamber are arrangedflow can becomplexity
shut off theso that the motion ofachieved
inletthe actuator closes offCompact designs
the inlet.possible
NozzleIn some configurationsInk back-flowNone related toSilverbrook, EP
actuatorof ink jet, there is noproblem isink back-flow on0771 658 A2 and
does notexpansion oreliminatedactuationrelated patent
result in inkmovement of anapplications
back-flowactuator which mayValve-jet
cause ink back-flowTone-jet
through the inlet.IJ08, IJ13, IJ15, IJ17
IJ18, IJ19, IJ21
|
Nozzle Clearing Method
|
|
Nozzle
Clearing methodDescriptionAdvantagesDisadvantagesExamples
|
NormalAll of the nozzles areNo addedMay not beMost ink jet
nozzle firingfired periodically,complexity on thesufficient tosystems
before the ink has aprint headdisplace dried inkIJ01-IJ07, IJ09-IJ12
chance to dry. WhenIJ14, IJ16, IJ20, IJ22
not in use the nozzlesIJ23-IJ34, IJ36-IJ45
are sealed (capped)
against air.
The nozzle firing is
usually performed
during a special
clearing cycle, after
first moving the print
head to a cleaning
station.
ExtraIn systems which heatCan be highlyRequires higherSilverbrook, EP
power tothe ink, but do not boileffective if thedrive voltage for0771 658 A2 and
ink heaterit under normalheater is adjacent toclearingrelated patent
situations, nozzlethe nozzleMay requireapplications
clearing can belarger drive
achieved by over-transistors
powering the heater
and boiling ink at the
nozzle.
RapidThe actuator is fired inDoes not requireEffectivenessMay be used with:
successionrapid succession. Inextra drive circuitsdependsIJ01-IJ07, IJ09-IJ11
of actuatorsome configurations,on the print headsubstantially uponIJ14, IJ16, IJ20, IJ22
pulsesthis may cause heatCan be readilythe configuration ofIJ23-IJ25, IJ27-IJ34
build-up at the nozzlecontrolled andthe inkjet nozzleIJ36-IJ45
which boils the ink,initiated by digital
clearing the nozzle. Inlogic
other situations, it may
cause sufficient
vibrations to dislodge
clogged nozzles.
ExtraWhere an actuator isA simpleNot suitableMay be used with:
power tonot normally driven tosolution wherewhere there is aIJ03, IJ09, IJ16, IJ20
ink pushingthe limit of its motion,applicablehard limit toIJ23, IJ24, IJ25, IJ27
actuatornozzle clearing may beactuator movementIJ29, IJ30, IJ31, IJ32
assisted by providingIJ39, IJ40, IJ41, IJ42
an enhanced driveIJ43, IJ44, IJ45
signal to the actuator.
AcousticAn ultrasonic wave isA high nozzleHighIJ08, IJ13, IJ15, IJ17
resonanceapplied to the inkclearing capabilityimplementation costIJ18, IJ19, IJ21
chamber. This wave iscan be achievedif system does not
of an appropriateMay bealready include an
amplitude andimplemented at veryacoustic actuator
frequency to causelow cost in systems
sufficient force at thewhich already
nozzle to clearinclude acoustic
blockages. This isactuators
easiest to achieve if
the ultrasonic wave is
at a resonant
frequency of the ink
cavity.
NozzleA microfabricatedCan clearAccurate mechanicalSilverbrook, EP
clearingplate is pushed againstseverely cloggedalignment is0771 658 A2 and
platethe nozzles. The platenozzlesrequiredrelated patent
has a post for everyMoving parts areapplications
nozzle. The array ofrequired
postsThere is risk of
damage to the
nozzles
Accurate
fabrication is
required
InkThe pressure of the inkMay be effectiveRequiresMay be used
pressureis temporarilywhere otherpressure pump orwith all IJ series ink
pulseincreased so that inkmethods cannot beother pressurejets
streams from all of theusedactuator
nozzles. This may beExpensive
used in conjunctionWasteful of ink
with actuator
energizing.
Print headA flexible ‘blade’ isEffective forDifficult to use ifMany ink jet
wiperwiped across the printplanar print headprint head surface issystems
head surface. Thesurfacesnon-planar or very
blade is usuallyLow costfragile
fabricated from aRequires
flexible polymer, e.g.mechanical parts
rubber or syntheticBlade can wear
elastomer.out in high volume
print systems
SeparateA separate heater isCan be effectiveFabricationCan be used with
ink boilingprovided at the nozzlewhere other nozzlecomplexitymany IJ series ink
heateralthough the normalclearing methodsjets
drop e-ectioncannot be used
mechanism does notCan be
require it. The heatersimplemented at no
do not requireadditional cost in
individual drivesome ink jet
circuits, as manyconfigurations
nozzles can be cleared
simultaneously, and no
imaging is required.
|
Nozzle Plate Construction
|
|
Nozzle plate
constructionDescriptionAdvantagesDisadvantagesExamples
|
Electro-A nozzle plate isFabricationHighHewlett Packard
formedseparately fabricatedsimplicitytemperatures andThermal Inkjet
nickelfrom electroformedpressures are
nickel, and bonded torequired to bond
the print headnozzle plate
integrated circuit .Minimum
thickness constraints
Differential
thermal expansion
LaserIndividual nozzleNo masksEach hole mustCanon Bubblejet
ablated orholes are ablated by anrequiredbe individually1988 Sercel et
drilledintense UV laser in aCan be quite fastformedal., SPIE, Vol. 998
polymernozzle plate, which isSome controlSpecialExcimer Beam
typically a polymerover nozzle profileequipment requiredApplications, pp.
such as polyimide oris possibleSlow where there76-83
polysulphoneEquipmentare many thousands1993 Watanabe
required is relativelyof nozzles per printet al., U.S. Pat. No.
low costhead5,208,604
May produce thin
burrs at exit holes
SiliconA separate nozzleHigh accuracy isTwo partK. Bean, IEEE
micro-plate isattainableconstructionTransactions on
machinedmicromachined fromHigh costElectron Devices,
single crystal silicon,RequiresVol. ED-25, No. 10,
and bonded to theprecision alignment1978, pp 1185-1195
print head wafer.Nozzles may beXerox 1990
clogged by adhesiveHawkins et al.,
U.S. Pat. No. 4,899,181
GlassFine glass capillariesNo expensiveVery small1970 Zoltan
capillariesare drawn from glassequipment requirednozzle sizes areU.S. Pat. No. 3,683,212
tubing. This methodSimple to makedifficult to form
has been used forsingle nozzlesNot suited for
making individualmass production
nozzles, but is difficult
to use for bulk
manufacturing of print
heads with thousands
of nozzles.
Monolithic,The nozzle plate isHigh accuracyRequiresSilverbrook, EP
surfacedeposited as a layer(<1 μm)sacrificial layer0771 658 A2 and
micro-using standard VLSIMonolithicunder the nozzlerelated patent
machineddeposition techniques.Low costplate to form theapplications
using VLSINozzles are etched inExistingnozzle chamberIJ01, IJ02, IJ04, IJ11
litho-the nozzle plate usingprocesses can beSurface may beIJ12, IJ17, IJ18, IJ20
graphicVLSI lithography andusedfragile to the touchIJ22, IJ24, IJ27, IJ28
processesetching.IJ29, IJ30, IJ31, IJ32
IJ33, IJ34, IJ36, IJ37
IJ38, IJ39, IJ40, IJ41
IJ42, IJ43, IJ44
Monolithic,The nozzle plate is aHigh accuracyRequires longIJ03, IJ05, IJ06, IJ07
etchedburied etch stop in the(<1 μm)etch timesIJ08, IJ09, IJ10, IJ13
throughwafer. NozzleMonolithicRequires aIJ14, IJ15, IJ16, IJ19
substratechambers are etched inLow costsupport waferIJ21, IJ23, IJ25, IJ26
the front of the wafer,No differential
and the wafer isexpansion
thinned from the back
side. Nozzles are then
etched in the etch stop
layer.
No nozzleVarious methods haveNo nozzles toDifficult toRicoh 1995
platebeen tried to eliminatebecome cloggedcontrol dropSekiya et al
the nozzles entirely, toposition accuratelyU.S. Pat. No. 5,412,413
prevent nozzleCrosstalk1993 Hadimioglu
clogging. Theseproblemset al EUP 550,192
include thermal bubble1993 Elrod et al
mechanisms andEUP 572,220
acoustic lens
mechanisms
TroughEach drop ejector hasReducedDrop firingIJ35
a trough throughmanufacturingdirection is sensitive
which a paddle moves.complexityto wicking.
There is no nozzleMonolithic
plate.
Nozzle slitThe elimination ofNo nozzles toDifficult to1989 Saito et al
instead ofnozzle holes andbecome cloggedcontrol dropU.S. Pat. No. 4,799,068
individualreplacement by a slitposition accurately
nozzlesencompassing manyCrosstalk
actuator positionsproblems
reduces nozzle
clogging, but increases
crosstalk due to ink
surface waves
|
Drop Ejection Direction
|
|
Ejection
directionDescriptionAdvantagesDisadvantagesExamples
|
EdgeInk flow is along theSimpleNozzles limitedCanon Bubblejet
(‘edgesurface of theconstructionto edge1979 Endo et al GB
shooter’)integratedNo siliconHigh resolutionpatent 2,007,162
circuit, and inketching requiredis difficultXerox heater-in-pit
drops are ejectedGood heatFast color1990 Hawkins et al
from the integratedsinking via substrateprinting requiresU.S. Pat. No. 4,899,181
circuit edge.Mechanicallyone print head perTone-jet
strongcolor
Ease of integrated
circuit handing
SurfaceInk flow is along theNo bulk siliconMaximum inkHewlett-Packard TIJ
(‘roofsurface of theetching requiredflow is severely1982 Vaught et al
shooter’)integrated circuit,Silicon can makerestrictedU.S. Pat. No. 4,490,728
and ink drops arean effective heatIJ02, IJ11, IJ12, IJ20
ejected from thesinkIJ22
integrated circuitMechanical
surface, normal to thestrength
plane of the
integrated circuit .
ThroughInk flow is through theHigh ink flowRequires bulkSilverbrook, EP
integratedintegrated circuit,Suitable forsilicon etching0771 658 A2 and
circuit,forwardand ink drops arepagewidth printrelated patent
(‘up shooter’)ejected from the frontHigh nozzleapplications
surface of thepacking densityIJ04, IJ17, IJ18, IJ24
integrated circuit.therefore lowIJ27-IJ45
manufacturing cost
ThroughInk flow is through theHigh ink flowRequires waferIJ01, IJ03, IJ05, IJ06
integratedintegrated circuit,Suitable forthinningIJ07, IJ08, IJ09, IJ10
circuit, reverseand ink drops arepagewidth printRequires specialIJ13, IJ14, IJ15, IJ16
(‘downejected from the rearHigh nozzlehandling duringIJ19, IJ21, IJ23, IJ25
shooter’)surface of thepacking densitymanufactureIJ26
integrated circuit.therefore low
manufacturing cost
ThroughInk flow is through theSuitable forPagewidth printEpson Stylus
actuatoractuator, which is notpiezoelectric printheads requireTektronix hot
fabricated as part ofheadsseveral thousandmelt piezoelectric
the same substrate asconnections to driveink jets
the drive transistors.circuits
Cannot be
manufactured in
standard CMOS
fabs
Complex
assembly required
|
Ink Type
|
|
Ink typeDescriptionAdvantagesDisadvantagesExamples
|
Aqueous,Water based ink whichEnvironmentallySlow dryingMost existing inkjets
dyetypically contains:friendlyCorrosiveAll IJ series ink jets
water, dye, surfactant,No odorBleeds on paperSilverbrook, EP 0771
humectant, andMay strikethrough658 A2 and related
biocide.Cockles paperpatent applications
Modern ink dyes have
high water-fastness,
light fastness
Aqueous,Water based ink whichEnvironmentallySlow dryingIJ02, IJ04, IJ21, IJ26
pigmenttypically contains:friendlyCorrosiveIJ27, IJ30
water, pigment,No odorPigment maySilverbrook, EP 0771
surfactant, humectant,Reduced bleedclog nozzles658 A2 and related
and biocide.Reduced wickingPigment maypatent applications
Pigments have anReducedclog actuatorPiezoelectric ink-jets
advantage in reducedstrikethroughmechanismsThermal ink jets
bleed, wicking andCockles paper(with significant
strikethrough.restrictions)
Methyl EthylMEK is a highlyVery fast dryingOdorousAll IJ series ink jets
Ketone (MEK)volatile solvent usedPrints on variousFlammable
for industrial printingsubstrates such as
on difficult surfacesmetals and plastics
such as aluminum cans.
AlcoholAlcohol based inksFast dryingSlight odorAll IJ series ink jets
(ethanol, 2-can be used where theOperates at sub-Flammable
butanol,printer must operate atfreezing
and others)temperatures belowtemperatures
the freezing point ofReduced paper
water. An example ofcockle
this is in-cameraLow cost
consumer
photographic printing.
Phase changeThe ink is solid atNo drying time-High viscosityTektronix hot melt
(hot melt)room temperature, andink instantly freezesPrinted inkpiezoelectric ink jets
is melted in the printon the print mediumtypically has a1989 Nowak
head before jetting.Almost any print‘waxy’ feelU.S. Pat. No. 4,820,346
Hot melt inks aremedium can be usedPrinted pagesAll IJ series ink jets
usually wax based,No paper cocklemay ‘block’
with a melting pointoccursInk temperature
around 80° C. AfterNo wicking occursmay be above the
jetting the ink freezesNo bleed occurscurie point of
almost instantly uponNo strikethroughpermanent magnets
contacting the printoccursInk heaters
medium or a transferconsume power
roller.Long warm-up
time
OilOil based inks areHigh solubilityHigh viscosity:All IJ series ink jets
extensively used inmedium for somethis is a significant
offset printing. Theydyeslimitation for use in
have advantages inDoes not cockleinkjets, which
improvedpaperusually require a
characteristics onDoes not wicklow viscosity. Some
paper (especially nothrough papershort chain and
wicking or cockle).multi-branched oils
Oil soluble dies andhave a sufficiently
pigments are required.low viscosity.
Slow drying
Micro-A microemulsion is aStops ink bleedViscosity higherAll IJ series ink jets
emulsionstable, self formingHigh dyethan water
emulsion of oil, water,solubilityCost is slightly
and surfactant. TheWater, oil, andhigher than water
characteristic drop sizeamphiphilic solublebased ink
is less than 100 nm,dies can be usedHigh surfactant
and is determined byCan stabilizeconcentration
the preferred curvaturepigment suspensionsrequired (around 5%)
of the surfactant.
|
Ink Jet Printing
A large number of new forms of ink jet printers have been developed to facilitate alternative ink jet technologies for the image processing and data distribution system. Various combinations of ink jet devices can be included in printer devices incorporated as part of the present invention. Australian Provisional Patent Applications relating to these ink jets which are specifically incorporated by cross reference. The serial numbers of respective corresponding U.S. patent applications are also provided for the sake of convenience.
|
|
Austra-
lian
Provi-US Patent/Patent
sionalApplication
NumberFiling DateTitleand Filing Date
|
PO806615-Jul-97Image Creation Method6,227,652
and Apparatus (IJ01)(Jul. 10, 1998)
PO807215-Jul-97Image Creation Method6,213,588
and Apparatus (IJ02)(Jul. 10, 1998)
PO804015-Jul-97Image Creation Method6,213,589
and Apparatus (IJ03)(Jul. 10, 1998)
PO807115-Jul-97Image Creation Method6,231,163
and Apparatus (IJ04)(Jul. 10, 1998)
PO804715-Jul-97Image Creation Method6,247,795
and Apparatus (IJ05)(Jul. 10, 1998)
PO803515-Jul-97Image Creation Method6,394,581
and Apparatus (IJ06)(Jul. 10, 1998)
PO804415-Jul-97Image Creation Method6,244,691
and Apparatus (IJ07)(Jul. 10, 1998)
PO806315-Jul-97Image Creation Method6,257,704
and Apparatus (IJ08)(Jul. 10, 1998)
PO805715-Jul-97Image Creation Method6,416,168
and Apparatus (IJ09)(Jul. 10, 1998)
PO805615-Jul-97Image Creation Method6,220,694
and Apparatus (IJ10)(Jul. 10, 1998
PO806915-Jul-97Image Creation Method6,257,705
and Apparatus (IJ11)(Jul. 10, 1998
PO804915-Jul-97Image Creation Method6,247,794
and Apparatus (IJ12)(Jul. 10, 1998
PO803615-Jul-97Image Creation Method6,234,610
and Apparatus (IJ13)(Jul. 10, 1998
PO804815-Jul-97Image Creation Method6,247,793
and Apparatus (IJ14)(Jul. 10, 1998
PO807015-Jul-97Image Creation Method6,264,306
and Apparatus (IJ15)(Jul. 10, 1998
PO806715-Jul-97Image Creation Method6,241,342
and Apparatus (IJ16)(Jul. 10, 1998
PO800115-Jul-97Image Creation Method6,247,792
and Apparatus (IJ17)(Jul. 10, 1998
PO803815-Jul-97Image Creation Method6,264,307
and Apparatus (IJ18)(Jul. 10, 1998
PO803315-Jul-97Image Creation Method6,254,220
and Apparatus (IJ19)(Jul. 10, 1998
PO800215-Jul-97Image Creation Method6,234,611
and Apparatus (IJ20)(Jul. 10, 1998
PO806815-Jul-97Image Creation Method6,302,528
and Apparatus (IJ21)(Jul. 10, 1998
PO806215-Jul-97Image Creation Method6,283,582
and Apparatus (IJ22)(Jul. 10, 1998
PO803415-Jul-97Image Creation Method6,239,821
and Apparatus (IJ23)(Jul. 10, 1998
PO803915-Jul-97Image Creation Method6,338,547
and Apparatus (IJ24)(Jul. 10, 1998
PO804115-Jul-97Image Creation Method6,247,796
and Apparatus (IJ25)(Jul. 10, 1998
PO800415-Jul-97Image Creation Method09/113,122
and Apparatus (IJ26)(Jul. 10, 1998
PO803715-Jul-97Image Creation Method6,390,603
and Apparatus (IJ27)(Jul. 10, 1998
PO804315-Jul-97Image Creation Method6,362,843
and Apparatus (IJ28)(Jul. 10, 1998
PO804215-Jul-97Image Creation Method6,293,653
and Apparatus (IJ29)(Jul. 10, 1998
PO806415-Jul-97Image Creation Method6,312,107
and Apparatus (IJ30)(Jul. 10, 1998
PO938923-Sep-97Image Creation Method6,227,653
and Apparatus (IJ31)(Jul. 10, 1998
PO939123-Sep-97Image Creation Method6,234,609
and Apparatus (IJ32)(Jul. 10, 1998
PP088812-Dec-97Image Creation Method6,238,040
and Apparatus (IJ33)(Jul. 10, 1998
PP089112-Dec-97Image Creation Method6,188,415
and Apparatus (IJ34)(Jul. 10, 1998
PP089012-Dec-97Image Creation Method6,227,654
and Apparatus (IJ35)(Jul. 10, 1998
PP087312-Dec-97Image Creation Method6,209,989
and Apparatus (IJ36)(Jul. 10, 1998
PP099312-Dec-97Image Creation Method6,247,791
and Apparatus (IJ37)(Jul. 10, 1998
PP089012-Dec-97Image Creation Method6,336,710
and Apparatus (IJ38)(Jul. 10, 1998
PP139819-Jan-98An Image Creation6,217,153
Method and Apparatus(Jul. 10, 1998
(IJ39)
PP259225-Mar-98An Image Creation6,416,167
Method and Apparatus(Jul. 10, 1998
(IJ40)
PP259325-Mar-98Image Creation Method6,243,113
and Apparatus (IJ41)(Jul. 10, 1998
PP39919-Jun-98Image Creation Method6,283,581
and Apparatus (IJ42)(Jul. 10, 1998
PP39879-Jun-98Image Creation Method6,247,790
and Apparatus (IJ43)(Jul. 10, 1998
PP39859-Jun-98Image Creation Method6,260,953
and Apparatus (IJ44)(Jul. 10, 1998
PP39839-Jun-98Image Creation Method6,267,469
and Apparatus (IJ45)(Jul. 10, 1998
|
Ink Jet Manufacturing
Further, the present application may utilize advanced semiconductor fabrication techniques in the construction of large arrays of ink jet printers. Suitable manufacturing techniques are described in the following Australian provisional patent specifications incorporated here by cross-reference. The serial numbers of respective corresponding U.S. patent applications are also provided for the sake of convenience.
|
|
Austral-US Patent/
ianPatent
Provi-Application
sionaland Filing
NumberFiling DateTitleDate
|
PO793515-Jul-97A Method of Manufacture6,224,780
of an Image Creation(Jul. 10, 1998)
Apparatus (IJM01)
PO793615-Jul-97A Method of Manufacture6,235,212
of an Image Creation(Jul. 10, 1998)
Apparatus (IJM02)
PO793715-Jul-97A Method of Manufacture6,280,643
of an Image Creation(Jul. 10, 1998)
Apparatus (IJM03)
PO806115-Jul-97A Method of Manufacture6,284,147
of an Image Creation(Jul. 10, 1998)
Apparatus (IJM04)
PO805415-Jul-97A Method of Manufacture6,214,244
of an Image Creation(Jul. 10, 1998)
Apparatus (IJM05)
PO806515-Jul-97A Method of Manufacture6,071,750
of an Image Creation(Jul. 10, 19980
Apparatus (IJM06)
PO805515-Jul-97A Method of Manufacture6,267,905
of an Image Creation(Jul. 10, 1998)
Apparatus (IJM07)
PO805315-Jul-97A Method of Manufacture6,251,298
of an Image Creation(Jul. 10, 1998)
Apparatus (IJM08)
PO807815-Jul-97A Method of Manufacture6,258,285
of an Image Creation(Jul. 10, 1998)
Apparatus (IJM09)
PO793315-Jul-97A Method of Manufacture6,225,138
of an Image Creation(Jul. 10, 1998)
Apparatus (IJM10)
PO795015-Jul-97A Method of Manufacture6,241,904
of an Image Creation(Jul. 10, 1998)
Apparatus (IJM11)
PO794915-Jul-97A Method of Manufacture6,299,786
of an Image Creation(Jul. 10, 1998)
Apparatus (IJM12)
PO806015-Jul-97A Method of Manufacture09/113,124
of an Image Creation(Jul. 10, 1998)
Apparatus (IJM13)
PO805915-Jul-97A Method of Manufacture6,231,773
of an Image Creation(Jul. 10, 1998)
Apparatus (IJM14)
PO807315-Jul-97A Method of Manufacture6,190,931
of an Image Creation(Jul. 10, 1998)
Apparatus (IJM15)
PO807615-Jul-97A Method of Manufacture6,248,249
of an Image Creation(Jul. 10, 1998)
Apparatus (IJM16)
PO807515-Jul-97A Method of Manufacture6,290,862
of an Image Creation(Jul. 10, 1998)
Apparatus (IJM17)
PO807915-Jul-97A Method of Manufacture6,241,906
of an Image Creation(Jul. 10, 1998)
Apparatus (IJM18)
PO805015-Jul-97A Method of Manufacture09/113,116
of an Image Creation(Jul. 10, 1998)
Apparatus (IJM19)
PO805215-Jul-97A Method of Manufacture6,241,905
of an Image Creation(Jul. 10, 1998)
Apparatus (IJM20)
PO794815-Jul-97A Method of Manufacture6,451,216
of an Image Creation(Jul. 10, 1998)
Apparatus (IJM21)
PO795115-Jul-97A Method of Manufacture6,231,772
of an Image Creation(Jul. 10, 1998)
Apparatus (IJM22)
PO807415-Jul-97A Method of Manufacture6,274,056
of an Image Creation(Jul. 10, 1998)
Apparatus (IJM23)
PO794115-Jul-97A Method of Manufacture6,290,861
of an Image Creation(Jul. 10, 1998)
Apparatus (IJM24)
PO807715-Jul-97A Method of Manufacture6,248,248
of an Image Creation(Jul. 10, 1998)
Apparatus (IJM25)
PO805815-Jul-97A Method of Manufacture6,306,671
of an Image Creation(Jul. 10, 1998)
Apparatus (IJM26)
PO805115-Jul-97A Method of Manufacture6,331,258
of an Image Creation(Jul. 10, 1998)
Apparatus (IJM27)
PO804515-Jul-97A Method of Manufacture6,110,754
of an Image Creation(Jul. 10, 1998)
Apparatus (IJM28)
PO795215-Jul-97A Method of Manufacture6,294,101
of an Image Creation(Jul. 10, 1998)
Apparatus (IJM29)
PO804615-Jul-97A Method of Manufacture6,416,679
of an Image Creation(Jul. 10, 1998)
Apparatus (IJM30)
PO850311-Aug-97A Method of Manufacture6,264,849
of an Image Creation(Jul. 10, 1998)
Apparatus (IJM30a)
PO939023-Sep-97A Method of Manufacture6,254,793
of an Image Creation(Jul. 10, 1998)
Apparatus (IJM31)
PO939223-Sep-97A Method of Manufacture6,235,211
of an Image Creation(Jul. 10, 1998)
Apparatus (IJM32)
PP088912-Dec-97A Method of Manufacture6,235,211
of an Image Creation(Jul. 10, 1998)
Apparatus (IJM35)
PP088712-Dec-97A Method of Manufacture6,264,850
of an Image Creation(Jul. 10, 1998)
Apparatus (IJM36)
PP088212-Dec-97A Method of Manufacture6,258,284
of an Image Creation(Jul. 10, 1998)
Apparatus (IJM37)
PP087412-Dec-97A Method of Manufacture6,258,284
of an Image Creation(Jul. 10, 1998)
Apparatus (IJM38)
PP139619-Jan-98A Method of Manufacture6,228,668
of an Image Creation(Jul. 10, 1998)
Apparatus (IJM39)
PP259125-Mar-98A Method of Manufacture6,180,427
of an Image Creation(Jul. 10, 1998)
Apparatus (IJM41)
PP39899-Jun-98A Method of Manufacture6,171,875
of an Image Creation(Jul. 10, 1998)
Apparatus (IJM40)
PP39909-Jun-98A Method of Manufacture6,267,904
of an Image Creation(Jul. 10, 1998)
Apparatus (IJM42)
PP39869-Jun-98A Method of Manufacture6,245,247
of an Image Creation(Jul. 10, 1998)
Apparatus (IJM43)
PP39849-Jun-98A Method of Manufacture6,245,247
of an Image Creation(Jul. 10, 1998)
Apparatus (IJM44)
PP39829-Jun-98A Method of Manufacture6,231,148
of an Image Creation(Jul. 10, 1998)
Apparatus (IJM45)
|
Fluid Supply
Further the present application may utilize an ink delivery system to the ink jet head. Delivery systems relating to the supply of ink to a series of ink jet nozzles are described in the following Australian provisional patent specifications, the disclosure of which are hereby incorporated by cross-reference. The serial numbers of respective corresponding U.S. patent applications are also provided for the sake of convenience.
|
|
AustralianUS Patent/Patent
ProvisionalApplication and
NumberFiling DateTitleFiling Date
|
PO800315-Jul-97Supply Method and6,350,023
Apparatus (F1)(Jul. 10, 1998)
PO800515-Jul-97Supply Method and6,318,849
Apparatus (F2)(Jul. 10, 1998)
|
MEMS Technology
Further, the present application may utilize advanced semiconductor microelectromechanical techniques in the construction of large arrays of ink jet printers. Suitable microelectromechanical techniques are described in the following Australian provisional patent specifications incorporated here by cross-reference. The serial numbers of respective corresponding U.S. patent applications are also provided for the sake of convenience.
|
|
AustralianUS Patent/Patent
ProvisionalApplication and
NumberFiling DateTitleFiling Date
|
PO800615-Jul-97A device (MEMS02)6,087,638
(Jul. 10, 1998)
PO800715-Jul-97A device (MEMS03)09/113,093
(Jul. 10, 1998)
PO800815-Jul-97A device (MEMS04)6,340,222
(Jul. 10, 1998)
PO801015-Jul-97A device (MEMS05)6,041,600
(Jul. 10, 1998)
PO801115-Jul-97A device (MEMS06)6,299,300
(Jul. 10, 1998)
PO794715-Jul-97A device (MEMS07)6,067,797
(Jul. 10, 1998)
PO794415-Jul-97A device (MEMS09)6,286,935
(Jul. 10, 1998)
PO794615-Jul-97A device (MEMS10)6,044,646
(Jul. 10, 1998)
PO939323-Sep-97A Device and09/113,065
Method (MEMS11)(Jul. 10, 1998)
PP087512-Dec-97A device (MEMS12)09/113,078
(Jul. 10, 1998)
PP089412-Dec-97A Device and6,382,769
Method (MEMS13)(Jul. 10, 1998)
|
IR Technologies
Further, the present application may include the utilization of a disposable camera system such as those described in the following Australian provisional patent specifications incorporated here by cross-reference. The serial numbers of respective corresponding U.S. patent applications are also provided for the sake of convenience.
|
|
Austral-US Patent/
ianPatent
Provis-Application
ionaland Filing
NumberFiling DateTitleDate
|
PP089512-Dec-97An Image Creation6,231,148
Method and(Jul. 10, 1998)
Apparatus (IR01)
PP087012-Dec-97A Device and09/113,106
Method (IR02)(Jul. 10, 1998)
PP086912-Dec-97A Device and6,293,658
Method (IR04)(Jul. 10, 1998)
PP088712-Dec-97Image Creation6,614,560
Method and(Jul. 10, 1998)
Apparatus (IR05)
PP088512-Dec-97An Image6,238,033
Production(Jul. 10, 1998)
System (IR06)
PP088412-Dec-97Image Creation6,312,070
Method and(Jul. 10, 1998)
Apparatus (IR10)
PP088612-Dec-97Image Creation6,238,111
Method and(Jul. 10, 1998)
Apparatus (IR12)
PP087112-Dec-97A Device and09/113,086
Method (IR13)(Jul. 10, 1998)
PP087612-Dec-97An Image09/113,094
Processing(Jul. 10, 1998)
Method and
Apparatus (IR14)
PP087712-Dec-97A Device and6,378,970
Method (IR16)(Jul. 10, 1998)
PP087812-Dec-97A Device and6,196,739
Method (IR17)(Jul. 10, 1998)
PP088312-Dec-97A Device and6,270,182
Method (IR19)(Jul. 10, 1998)
PP088012-Dec-97A Device and6,152,619
Method (IR20)(Jul. 10, 1998)
PP088112-Dec-97A Device and09/113,092
Method (IR21)(Jul. 10, 1998)
|
DotCard Technologies
Further, the present application may include the utilization of a data distribution system such as that described in the following Australian provisional patent specifications incorporated here by cross-reference. The serial numbers of respective corresponding U.S. patent applications are also provided for the sake of convenience.
|
|
Austra-US Patent/
lianPatent
Provis-Application
ionaland Filing
NumberFiling DateTitleDate
|
PP237016-Mar-98Data Processing6,786,420
Method and(Jul. 10, 1998)
Apparatus (Dot01)
PP237116-Mar-98Data Processing09/113,052
Method and(Jul. 10, 1998)
Apparatus
(Dot02)
|
Artcam Technologies
Further, the present application may include the utilization of camera and data processing techniques such as an Artcam type device as described in the following Australian provisional patent specifications incorporated here by cross-reference. The serial numbers of respective corresponding U.S. patent applications are also provided for the sake of convenience.
|
|
Austral-US Patent/
ianPatent
Provi-Application
sionaland Filing
NumberFiling DateTitleDate
|
PO799115-Jul-97Image Processing Method6,750,901
and Apparatus (ART01)(Jul. 10, 1998)
PO798815-Jul-97Image Processing Method6,476,863
and Apparatus (ART02)(Jul. 10, 1998)
PO799315-Jul-97Image Processing Method6,788,336
and Apparatus (ART03)(Jul. 10, 1998)
PO939523-Sep-97Data Processing Method6,322,181
and Apparatus (ART04)(Jul. 10, 1998)
PO801715-Jul-97Image Processing Method6,597,817
and Apparatus (ART06)(Jul. 10, 1998)
PO801415-Jul-97Media Device (ART07)6,227,648
(Jul. 10, 1998)
PO802515-Jul-97Image Processing Method6,727,948
and Apparatus (ART08)(Jul. 10, 1998)
PO803215-Jul-97Image Processing Method6,690,419
and Apparatus (ART09)(Jul. 10, 1998)
PO799915-Jul-97Image Processing Method6,727,951
and Apparatus (ART10)(Jul. 10, 1998)
PO799815-Jul-97Image Processing Method09/112,742
and Apparatus (ART11)(Jul. 10, 1998)
PO803115-Jul-97Image Processing Method09/112,741
and Apparatus (ART12)(Jul. 10, 1998)
PO803015-Jul-97Media Device (ART13)6,196,541
(Jul. 10, 1998)
PO799715-Jul-97Media Device (ART15)6,195,150
(Jul. 10, 1998)
PO797915-Jul-97Media Device (ART16)6,362,868
(Jul. 10, 1998)
PO801515-Jul-97Media Device (ART17)09/112,738
(Jul. 10, 1998)
PO797815-Jul-97Media Device (ART18)09/113,067
(Jul. 10, 1998)
PO798215-Jul-97Data Processing Method6,431,669
and Apparatus (ART19)(Jul. 10, 1998
PO798915-Jul-97Data Processing Method6,362,869
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PO801915-Jul-97Media Processing Method6,472,052
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PO798015-Jul-97Image Processing Method6,356,715
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PO801815-Jul-97Image Processing Method09/112,777
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PO793815-Jul-97Image Processing Method6,636,216
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PO801615-Jul-97Image Processing Method6,366,693
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PO802415-Jul-97Image Processing Method6,329,990
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PO794015-Jul-97Data Processing Method09/113,072
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PO793915-Jul-97Data Processing Method6,459,495
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PO850111-Aug-97Image Processing Method6,137,500
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PO850011-Aug-97Image Processing Method6,690,416
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PO798715-Jul-97Data Processing Method09/113,071
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PO802215-Jul-97Image Processing Method6,398,328
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PO849711-Aug-97Image Processing Method09/113,090
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PO802015-Jul-97Data Processing Method6,431,704
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PO802315-Jul-97Data Processing Method09/113,222
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PO850411-Aug-97Image Processing Method09/112,786
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PO800015-Jul-97Data Processing Method6,415,054
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PO797715-Jul-97Data Processing Method09/112,782
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PO793415-Jul-97Data Processing Method6,665,454
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PO799015-Jul-97Data Processing Method6,542,645
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PO849911-Aug-97Image Processing Method6,486,886
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PO850211-Aug-97Image Processing Method6,381,361
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PO798115-Jul-97Data Processing Method6,317,192
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PO798615-Jul-97Data Processing Method09/113,057
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PO798315-Jul-97Data Processing Method6,646,757
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PO802615-Jul-97Image Processing Method09/112,752
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PO802715-Jul-97Image Processing Method09/112,759
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PO802815-Jul-97Image Processing Method6,624,848
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PO939423-Sep-97Image Processing Method6,357,135
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PO939723-Sep-97Data Processing Method6,271,931
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PO939823-Sep-97Data Processing Method6,353,772
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PO939923-Sep-97Data Processing Method6,106,147
and Apparatus (ART61)(Jul. 10, 1998)
PO940023-Sep-97Data Processing Method6,665,008
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PO940123-Sep-97Data Processing Method6,304,291
and Apparatus (ART63)(Jul. 10, 1998)
PO940223-Sep-97Data Processing Method09/112,788
and Apparatus (ART64)(Jul. 10, 1998)
PO940323-Sep-97Data Processing Method6,305,770
and Apparatus (ART65)(Jul. 10, 1998)
PO940523-Sep-97Data Processing Method6,289,262
and Apparatus (ART66)(Jul. 10, 1998)
PP095916-Dec-97A Data Processing Method6,315,200
and Apparatus (ART68)(Jul. 10, 1998)
PP139719-Jan-98A Media Device (ART69)6,217,165
(Jul. 10, 1998)
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