The present disclosure relates to a plug-in system, which has a first plug-in module, and has a second plug-in module that can be connected to the first plug-in module in a connection direction, wherein the first plug-in module and the second plug-in module each have at least one line end portion of a data transmission line that are in contact with each other after the first plug-in module and the second plug-in module are connected. The disclosure additionally relates to a facility having such a plug-in system.
Cubicles, switchgear cabinets, racks or shelves having current contacts and displaceable elements such as withdrawable units or drawers have a wide range of practical applications. When such facilities are in an operationally ready state, their displaceable elements assume an end position in which they are inserted in a receiver, and a contact is established between the current contacts and the displaceable elements. Frequently, before the displaceable elements are brought into this end position, data polling is effected, for which purpose a data transmission connection is established to the displaceable element, by means of which connection, for example, the proper functioning of the current contacts or the correct position of the displaceable element is checked, in order to ensure correct contacting of the displaceable element to the current contacts in the end position.
Known for this purpose is the use of plug-in systems having two plug-in modules, of which a first plug-in module is disposed on a housing or a frame or a structural element of the facility, and a second plug-in module is disposed on the displaceable element. Since the data transmission connection must be established before the displaceable element is fully inserted into the housing or into the frame of the facility, comparatively long metallic line contacts must be used for the plug-in modules, in order that a distance that exists between the two plug-in module can be bridged and in order to obtain a satisfactory contact area overlap. Owing to their special materials and surface coatings, line contacts on the one hand are relatively expensive and on the other hand are susceptible to wear. With frequent connecting and disconnecting of the plug-in modules, therefore, the line contacts quite rapidly become worn and have to be replaced, with the result that the operating costs of such facilities are increased.
It is known to replace plug-in systems by application-specific structural measures. However, such measures are mostly elaborate, and are therefore likewise expensive.
Embodiments of the present invention provide a plug-in system, having line contacts that are as short as possible, that enables a reliable contact for data transmission to be established even before its components are finally connected.
According to embodiments of the present invention, the plug-in system has a docking device, having a first plug-in module that is bidirectionally displaceable parallel to a connection direction and having at least one spring arm, wherein the plug-in system can be changed over between a separated state, in which the second plug-in module and the docking device are separated from each other and the spring arm delimits a displacement of the first plug-in module at least in the connection direction, and a docked state, in which the first plug-in module and the second plug-in module are connected to each other and the first plug-in module assumes a position that can be attained by a displacement of the first plug-in module that exceeds the delimitation in the connection direction, wherein, when the plug-in system is being changed over from the separated state to the docked state, the second plug-in module elastically deforms the spring arm, as a result of which the spring arm releases the first plug-in module for a displacement beyond the delimitation in the connection direction. Thus, in the case of the plug-in system of embodiments of the present invention, instead of long line contacts a displaceable first plug-in module is provided, which, when the plug-in system is in the docked state, is displaced further in the connection direction than when the plug-in system is in the separated state. It is thereby made possible for the first plug-in module to be connected to the second plug-in module even before the docked state is attained, rendering long line contacts superfluous. In addition, the plug-in system according to embodiments of the present invention are distinguished by a robust and simple structural design, this likewise having the effect of reducing costs and, furthermore, enhancing the reliability of both the docking of the second plug-in module to the docking device and the connection of the second plug-in module to the first plug-in module.
Quite generally, the docking device may have a frame or a housing. For example, the spring arm may form a part of the frame or of the housing. Preferably, the spring arm overlaps a path segment on which the first plug-in module is bidirectionally displaceable. The frame in this case may be designed to guide the first plug-in module, when the latter is being displaced, in and contrary to the connection direction. The frame of the docking device may thus have two spring arms, which are substantially parallel to the connection direction and project contrary to the connection direction, and which, on two opposite sides of the first plug-in module, are disposed so as to overlap a path segment on which the first plug-in module is bidirectionally displaceable. In the connection direction, behind the first plug-in module, these spring arms may be connected to each other.
For the purpose of delimiting the displacement of the first plug-in module in the connection direction, the spring arm may have, for example, a projection or stop which, when the plug-in system is in the separated state, blocks the path of the first plug-in module in the connection direction, and which, as the plug-in system is being changed over from the separated state to the docked state, upon deformation of the spring arm, is cleared out of the path of the first plug-in module. The first plug-in system may also have a projection or stop against which the projection or stop of the spring arm strikes when the plug-in system is in the separated state. The frame and the spring arm may be made wholly or partly from metal or plastic. For example, in the case of a spring arm formed from a strip of sheet metal or of plastic, the projection or stop of the spring arm may be realized as a lug that is cut out of the strip and bent in the direction of the first plug-in module. In particular, at least the spring arm may be made of an elastic material. Moreover, the frame or the housing of the docking device may be realized so as to form a single piece with the spring arm.
Insofar as the docking device has a frame or a housing, when the plug-in system is in the docked state further displacement of the first plug-in module in the connection direction can be prevented in that the first plug-in module strikes against the frame or a housing wall. In the case of a particularly advantageous embodiment of the invention, in the docked state the spring arm blocks a displacement of the first plug-in module and/or of the second plug-in module in the connection direction. For this purpose, the second plug-in module also may have a projection or stop, against which the projection or stop of the spring arm strikes when the plug-in system is in the docked state, and thereby delimits or prevents further displacement of the second plug-in module and, with the latter, also of the first plug-in module connected to the second plug-in module, in the connection direction. In the case of this embodiment, when the plug-in system is in the docked state the first plug-in module can assume a position in which a usable clearance remains in the connection direction, behind the first plug-in module.
Advantageously, when the plug-in system is in the separated state, the spring arm delimits a displacement of the first plug-in module contrary to the connection direction. This may be achieved, for example, in that the spring arm has a correspondingly bent portion that, when the plug-in system is in the separated state, blocks movement of the first plug-in module in a direction contrary to the connection direction. It is thereby ensured, in a simple manner, that the first plug-in module cannot be unintentionally separated from the rest of the components of the docking device by, for example, falling out of a frame or housing of the docking device, contrary to the connection direction.
Possible in principle are embodiments of the plug-in system according to the invention in which a connection of the first plug-in module and second plug-in module is effected before the first plug-in module is released by the spring arm and a displacement of the same is effected in the connection direction. Particularly preferably, however, the plug-in system is designed to assume at least one intermediate state, between the separated state and the docked state, in which the first plug-in module and the second plug-in module are connected to each other, and the first plug-in module is displaced farther, relative to its position when the plug-in system is in the separated state, and is displaced less far in the connection direction relative to its position when the plug-in system is in the docked state. Such an intermediate state of the plug-in system, which is between the separated state and the docked state of the plug-in system, enhances the reliability of the data polling, since the partial docking of the second plug-in module to the docking device reduces the risk of the second plug-in module becoming tilted. The intermediate state in this case may be characterized by a predefined position of the first plug-in module and of the second plug-in module, or by a multiplicity of positions within a predefined path segment of the first and second plug-in module, which may succeed one another directly, but also continuously.
A facility according to an embodiment of the present invention may have a housing or a frame in which the receiver for the displaceable element is provided. The displaceable element may be, for example, a drawer or a withdrawable compartment. Insofar as the docking device is disposed on the displaceable element, the second plug-in module is disposed, inside the receiver, at a corresponding point, for example on a structural element of the facility, frame or housing. If, conversely, the second plug-in module is disposed on the displaceable element, then the docking device is disposed at a corresponding point on the receiver.
Preferably, the facility according to an embodiment the invention has at least one current contact that can be contacted to the displaceable element, wherein the displaceable element contacts the current contact when the plug-in module is in the docked state. This current contact is advantageously designed for higher currents than the line end portions for data transmission of the first and second plug-in module. The said current contact may also be designed, in particular, as a high-current contact.
The invention is explained in greater detail in the following on the basis of exemplary embodiments, with reference to drawings. There are shown:
Represented in
The plug-in system 1 of
Besides the first plug-in module 3, the docking device 2 has two elongate elastic spring arms 8 made of metal, which overlap the first plug-in module 3 at the two sides having the projections 7, and which are substantially U-shaped and closed on a side that faces away from the helical springs 5. On a side of the first plug-in module 3 that faces toward the helical springs 5, the spring arms 8 are connected to each other by connection portions 9 oriented orthogonally in relation to the guide pins 5. In
In addition to the docking device 2, the plug-in system 1 has a second plug-in module 14, which can be connected to the first plug-in module 3. Like the first plug-in module 3, the second plug-in module 14 is also substantially square in form. A plurality of elongate line end portions 15 of the second plug-in module 14 are provided as counter-plug connector contacts to the line end portions 6 or plug connector contacts of the first plug-in module 3, and are open toward a side of the second plug-in module 14 that faces toward the first plug-in module 3. Two mutually opposite sides of the second plug-in module 14 that are orthogonal to that side are provided with projections 16 that extend transversely in relation to the line end portions 15.
In
If the second plug-in module 14 is pressed farther in the connection direction 10, the projections 16 that are in contact with the portions 13 of the spring arms 8 that diverge from each other, contrary to the connection direction 10, begin to press against these portions 13, and thereby begin to bend the elastic spring arms 8 away from the second plug-in module 14. The farther the second plug-in module 14 is displaced in the connection direction 10, the more the spring arms 8 become spread, until the lugs 11 are also moved away from the projections 7 of the first plug-in module 3 and the contact between the projections 7 and the lugs 11 becomes undone. Upon the undoing of the contact between the projections 7 and the lugs 11, the first plug-in module 3 is no longer prevented from moving in the connection direction 10, i.e., the spring arms 8 release the first plug-in module 3 for displacement in the connection direction 10, beyond the original delimitation resulting from the contact of the projections 7 with the lugs 11. In other words, the first plug-in module 3 is unlocked for displacement in the connection direction 10. This is represented in
When the first plug-in module 3 and the second plug-in module 14 finally meet together and the distance between them vanishes, or becomes 0 mm, the contact area overlap between the line end portions 15 of the second plug-in module 14 and the line end portions 6 of the first plug-in module 3 attains the maximum value of 6 mm, according to the illustrated embodiment. This is shown in
As the second plug-in module 14 is displaced farther in the connection direction 10, the spring arms 8, as shown in
Finally, in
In order to change the plug-in system 1 over from the docked state, shown in
A further plug-in system 20 according to an example embodiment of the invention is shown in
All described plug-in systems are suitable, in particular, for use in switchgear cabinets or switchgear racks.
For this purpose
If the withdrawable compartment 28 is pushed so far into the switchgear rack 27 that the plug-in system 20 assumes the docked state, the withdrawable compartment 28 is connected to high-current contacts 29 that are provided on the switchgear rack 27. However, before the plug-in system 20 assumes the docked state and the connection of the withdrawable compartment 28 to the high-current contacts 29 is effected, it is possible, as described above in connection with
A docking device 31 of the plug-in system 30 has a substantially rectangular first plug-in module 33 that is bidirectionally displaceable parallel to a connection direction 32, indicated by an arrow in
Owing to the spring arms 34, the support arms 37 and the bushings 38, the movement capability of the first plug-in module 33 transversely to the connection direction 32 is limited. For the first plug-in module 33, only movements parallel to the connection direction 32 are possible, which movements, however, are delimited in both directions by the strip 35 projecting into the recesses 36 of the spring arms 34.
The plug-in system 30 additionally has a second plug-in module 39, likewise substantially rectangular, which can be connected to the first plug-in module 33. A respective stud 40 is realized on each of the two narrow sides of the second plug-in module 39. In
Whereas, in
By further displacement of the first plug-in module 33 and the second plug-in module 39 in the connection direction 32, the plug-in system 30 finally attains the docked state shown in
In general, in the following claims, the terms used should not be construed to limit the claims to the specific embodiments disclosed in the specification and the claims, but should be construed to include all possible embodiments along with the full scope of equivalents to which such claims are entitled.
Number | Date | Country | Kind |
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10 2015 011 494 | Sep 2015 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/DE2016/100411 | 9/6/2016 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2017/041788 | 3/16/2017 | WO | A |
Number | Name | Date | Kind |
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5788522 | Kameyama | Aug 1998 | A |
20060216980 | Lewis | Sep 2006 | A1 |
20070093093 | Lev | Apr 2007 | A1 |
20140004728 | Zhou | Jan 2014 | A1 |
20140004729 | Wong | Jan 2014 | A1 |
20140120751 | Senatori | May 2014 | A1 |
20160181717 | Kuo | Jun 2016 | A1 |
Number | Date | Country |
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100 12 324 | Oct 2001 | DE |
Entry |
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German Office Action, dated Apr. 28, 2016, for German Application No. 10 2015 011 494.8, 5 pages (no English translation provided). |
International Search Report and Written Opinion, dated Dec. 5, 2016, for International Application No. PCT/DE2016/100411, 11 pages (with English translation of Search Report). |
Number | Date | Country | |
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20180254588 A1 | Sep 2018 | US |