Pneumatically operated hydraulic pump

Information

  • Patent Grant
  • 6386841
  • Patent Number
    6,386,841
  • Date Filed
    Tuesday, December 28, 1999
    25 years ago
  • Date Issued
    Tuesday, May 14, 2002
    22 years ago
Abstract
A pneumatically operated hydraulic pump includes a cylinder housing accommodating a main piston to subdivide the housing interior in two working chambers. The main piston is connected to a hydraulic piston for joint reciprocation so that the hydraulic piston can carry out a suction stroke when the main piston moves to one end position and a pressure stroke when the main piston moves to the other end position. Arranged laterally to the cylinder housing is a control mechanism for regulating a flow of working fluid alternately to the working chambers. The control mechanism includes a plastic valve casing for accommodating a control piston having opposite end faces of different size to define different effective areas and thereby realize reciprocation of the control piston by the working fluid. A slide shoe is guided in the valve casing for conjoint movement with the control piston. A displacement of the main piston into the two end positions actuates respective pilot valves which regulate the reciprocation of the control piston and the slide shoe to thereby move the main piston between the end positions which discharging working fluid via the deflection zone in the slide shoe to the atmosphere.
Description




CROSS-REFERENCES TO RELATED APPLICATIONS




This application claims the priority of German Patent Application Serial No. 198 60 466.1, filed Dec. 28, 1998.




BACKGROUND OF THE INVENTION




The present invention relates, in general, to pneumatically operated hydraulic pumps.




German Pat. No. DE 26 26 954 C2 describes a pneumatically operated hydraulic pump which includes a cylinder housing for accommodating a main piston which reciprocates in response to admission of air under pressure and has attached thereto a hydraulic piston connected via a suction valve with a suction conduit and via a pressure valve with a pressure conduit. Thus, the hydraulic piston alternately executes, in response to the reciprocating motion of the main piston, a suction stroke by which hydraulic medium is aspirated, and a pump stroke by which the hydraulic medium is pumped under pressure. The reciprocating movement of the main piston is realized by a partially hollow piston-type slide valve and at least one pilot valve which is actuated by the main piston and effects a movement of the slide valve from one end position into the other end position. The slide valve has opposite end faces which are different in size to thereby provide different effective areas. The smaller end face is continuously acted upon by a working fluid under pressure, such as compressed air, while the greater end face is acted upon by working fluid via the pilot valve when the slide valve is moved in the other direction. Supply of working fluid into the working chambers on either side of the main piston and discharge of outgoing air is realized by providing a complicated, stepped sleeve in which the slide valve is guided and which has formed therein transverse bores and circumferential grooves and includes several sealing rings in spaced-apart disposition. Apart from the complexity of the sleeve, a further shortcoming of this conventional hydraulic pump is the substantial wear to which the sealing rings are subject during their continuous passage of the ports of the bores in the sleeve. In addition, the sleeve must be sealingly supported in the receiving bore of the hydraulic valve casing.




SUMMARY OF THE INVENTION




It is thus an object of the present invention to provide an improved pneumatically operated hydraulic pump, obviating the afore-stated drawbacks.




In particular, it is an object of the present invention to provide an improved pneumatically operated hydraulic pump which is simple in structure and can easily be manufactured on a large scale and as a modular system.




These objects, and others which will become apparent hereinafter, are attained in accordance with the present invention by providing a cylinder housing of plastic having formed thereon a plastic valve bottom at one end and detachably connected thereto a plastic end cap at the other end thereof; a main piston subdividing the housing in two working chambers and movable between two end positions in response to admission of a working fluid, with the main piston having attached thereon a hydraulic piston, guidingly received in the end cap, for joint reciprocation with the main piston so that the hydraulic piston can carry out a suction stroke when the main piston moves to one end position, and a pressure stroke when the main piston moves to the other end position; a control mechanism for regulating a flow of working fluid alternately to the working chambers, with the control mechanism including a plastic valve casing which is mounted laterally to the valve bottom and has a chamber which contains working fluid under pressure, a control piston accommodated in the valve casing and having axial end faces which are different in size so as to define different effective areas and thereby permit reciprocation of the control piston by the working fluid, and a slide shoe guided in the chamber of the valve casing for conjoint movement with the control piston and having formed interiorly therein a deflection zone; and a valve arrangement which includes a first pilot valve disposed in a stepped bore of the valve bottom, and a second pilot valve disposed in a stepped bore of the end cap, and which is actuated by the main piston during displacement thereof into the two end positions, for regulating a flow of working fluid to the control mechanism to effect reciprocation of the control piston and the slide shoe so that the main piston moves between the end positions while working fluid is discharged via the deflection zone in the slide shoe to the atmosphere.




One aspect of the present invention is the fact that the cylinder housing with the integral valve bottom, the detachably secured end cap, the valve casing for the control piston and the slide shoe can all be made of plastic material, e.g. polyoxymethylene. Suitably, these components are manufactured as injection molded parts, thereby assuring a cost-efficient, large scale production of all sizes and types. Another aspect of the present invention is the operation of the slide shoe as a slide valve which can also be manufactured as an injection molded part of plastic material. Depending on its position in the valve casing, the slide shoe ensures a fluid communication of the working fluid into one or the other working chamber on both sides of the main piston and, as a consequence of the formed deflection zone, realizes a discharge of outgoing air from the working chambers into the atmosphere, suitably via a sound absorber.




The displacement of the slide shoe is implemented by a control piston which is accommodated in the valve casing and has opposite end faces of different sizes to thereby establish different effective areas. The smaller end face is always disposed in the chamber of the valve casing in which the slide shoe is also located and which is permanently acted upon by the working fluid. The control piston can be made from a light metal alloy and is sealingly guided in the valve casing. Unlike in conventional hydraulic pumps, the seals in accordance with the present invention do not move past ports and thus are not exposed to wear. The slide shoe is at all times constrained to move in the chamber but slides along the outer sidewall of the valve bottom. As the valve casing is flange-mounted to the side of the valve bottom, the operational position of the slide shoe is ensured. The slide shoe passes ports of a total of three channels which are positioned in sequence and extend transverse to the travel direction of the main piston. Both outer channels are directly connected to the working chambers of the cylinder housing, whereas the central channel communicates with the atmosphere, suitably via a sound absorber.




According to another feature of the present invention, the control piston has an elongate piston section which terminates in the smaller end face of the control piston and projects into the chamber of the valve casing, with the piston section having a recess which complements the length of the slide shoe and envelopes the slide shoe, thereby enhancing an interaction of the control piston with the slide shoe in a force-fitting and form-fitting manner. Suitably, the recess is made by suitably grooving the control piston.




According to another feature of the present invention, the chamber is in permanent fluid communication with the stepped bore, receiving the first pilot valve, via a branch duct. This ensures that in each position of the main piston the working fluid acts upon either the greater end face of the control piston via the first pilot valve as well as upon the channels in the valve bottom and in the valve casing, or the valve stem of the first pilot valve is pushed into the working chamber between the main piston and the valve bottom.




According to another feature of the present invention, the stepped bore in the valve bottom is connected to a space in the valve casing adjacent the greater end face of the control piston via channels in the valve bottom and in the valve casing and connected with the stepped bore, receiving the second pilot valve, in the end cap via channels in the wall of the cylinder housing and in the end cap. The greater end face is always located in a space of the valve casing, separated and sealed from the chamber. This space is acted upon by working fluid via the first pilot valve, which is disposed in the valve bottom, and relieved to the ambient atmosphere via the second pilot valve, disposed in the end cap. As the control piston and the slide shoe are not fixedly connected to one another, manufacture and assembly are further simplified.




In order to assure a discharge of air from the space, the stepped bore with the second pilot valve and the channels between the first pilot valve, space and second pilot valve, the stepped bore in the end cap is connected to the atmosphere via a transverse channel.




In a pneumatically operated hydraulic pump of the double acting type in which the main piston is connected to a second hydraulic piston in coaxial alignment with the first hydraulic piston, the incorporation of the second hydraulic piston can easily be carried out by simply providing a respective guide bore in the valve bottom. Other modifications are not necessary.




According to another concept of the present invention, the main piston may be interconnected with a bar linkage which transverses the valve bottom and is movable relative thereto and allows a manual displacement of the main piston in opposition to a force applied by a spring positioned between the main piston and the end cap. Thus, it is only necessary to incorporate the spring in the cylinder housing and to plug the connection between the chamber and the working chamber adjacent the end cap. Further modifications are not necessary. Thus, a hydraulic pump according to the present invention can be operated selectively with air or by hand.




Suitably, a hand lever is connected to the bar linkage and lockable in place during pneumatic operation of the hydraulic pump so that uncontrolled movements by the hand lever that may result in injury are prevented.











BRIEF DESCRIPTION OF THE DRAWING




The above and other objects, features and advantages of the present invention will be more readily apparent upon reading the following description of preferred exemplified embodiments of the invention with reference to the accompanying drawing, in which:





FIG. 1

is a schematic vertical longitudinal section of a single acting hydraulic pump according to the present invention in one end position;





FIG. 2

is a schematic side view of the hydraulic pump in the direction of arrow II in

FIG. 1

;





FIG. 3

is a horizontal cutaway view of the hydraulic pump, taken along the line III—III and showing in detail a control valve mechanism in one control position;





FIG. 4

is a sectional view of the control valve mechanism, taken along the line IV—IV in

FIG. 3

;





FIG. 5

is a schematic vertical longitudinal section of the single acting hydraulic pump of

FIG. 1

in an intermediate position;





FIG. 6

is a sectional view of the control valve mechanism of

FIG. 3

in another control position;





FIG. 7

is a sectional view of the control valve mechanism, taken along the line VII—VII in

FIG. 6

;





FIG. 8

is a schematic vertical longitudinal section of a double acting hydraulic pump according to the present invention in one end position;





FIG. 9

is a schematic vertical longitudinal section of another embodiment of a single acting hydraulic pump according to the present invention in one operational position; and





FIG. 10

is a schematic vertical longitudinal section of the hydraulic pump of

FIG. 9

in another operational position.











DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS




Throughout all the Figures, same or corresponding elements are generally indicated by same reference numerals.




Turning now to the drawing, and in particular to

FIG. 1

, there is shown a schematic vertical longitudinal section of a single acting pneumatically operated hydraulic pump according to the present invention, generally designated by reference numeral


1


. The hydraulic pump


1


includes a cylinder housing


2


which is made of plastic material, e.g. polyoxymethylene, and is formed in one piece with a valve bottom


3


. Accommodated in the cylinder housing


2


is a main piston


6


which subdivides the housing


2


in two working chambers


34


,


36


and has a circumferential groove


8


for receiving a sealing ring


9


which sealingly rests against an inside wall surface


10


of the housing


2


. The main piston


6


reciprocates in the housing


2


between two end positions in response to admission of a working fluid, e.g. air under pressure, and actuates a pilot valve


4


, when moving to the end position shown in

FIG. 1

, and actuates a pilot valve


5


, when moving to the other end position. Each of the pilot valves


4


and


5


includes a head portion


15


and a valve stem


14


which extends from the head portion


15


and includes a central portion with a sealing ring


16


secured thereto. A further sealing ring


17


is confined between the valve stem


14


and the head portion


15


.




The valve stem


14


and the head portion


15


of the pilot valve


4


are mounted in a stepped bore


12


which is formed in the valve bottom


3


and defines two bore sections


37


,


38


. The pilot valve


4


is loaded in the direction of the main piston


6


by a helical compression spring


18


which is disposed in a spring compartment


20


of the stepped bore


12


and rests with one end against the head portion


15


and with the other end against a confronting surface of a screw bolt


19


which can be screwed into the spring compartment


20


. In like manner, the valve stem


14


and the head portion


15


of the pilot valve


5


are mounted in a stepped bore


13


, which defines also two bore sections


37


,


38


and is formed in an end cap


11


detachably mounted to the valve bottom distal end of the cylinder housing


2


and made of plastic material, e.g. polyoxymethylene. The pilot valve


5


is loaded by another helical compression spring


18


in the direction of the main piston


6


, whereby the compression spring


18


is disposed in a spring compartment


20


and rests with one end against the head portion


15


and with the other end against a confronting surface of another screw bolt


19


which is rotated into the spring compartment


20


.




The main piston


6


is connected in force fit engagement with a hydraulic pumping piston


7


which is received for sliding in the end cap


11


and projects outwardly for interaction with a valve arrangement, generally designated by reference numeral


65


, and including a suction valve


64


and a pressure valve


67


. The hydraulic piston


7


is slidingly received in a T-shaped conduit


63


of a high-pressure valve casing


65


′ and draws hydraulic fluid from a suction conduit


66


via the suction valve


64


and pumps hydraulic fluid via the pressure valve


67


through a pressure conduit


68


, in response to the reciprocating motion of the main piston


6


. Persons skilled in the art will appreciate that structure and operation of suction and pressure valves are generally known and thus are not described in detail here for the sake of simplicity.




The valve bottom


3


is formed with three transverse channels


21


,


22


,


23


which are arranged in succession behind one another and terminate at an outer sidewall


24


of the valve bottom


3


, as best seen in particular in FIG.


3


. As shown in

FIG. 2

, a control valve assembly, generally designated by reference numeral


25


and including a valve casing


25


′ made of plastic material, such as polyoxymethylene, is flange-mounted laterally to the outer sidewall


24


of the valve bottom


3


. The central transverse channel


22


is fluidly connected via a channel


28


to a connection port


27


which extends inwardly from an end face


26


of the valve bottom


3


. Optionally, a sound absorber may be attached to the port


27


. The transverse channel


23


adjoins the pilot valve


4


and is fluidly connected via a channel


72


, formed in the valve bottom


3


, via a longitudinal channel


30


, formed in a wall


29


of the cylinder housing


2


, and via channels


31


,


33


, formed in the end cap


11


, to the working chamber


34


adjacent the end cap


11


. The transverse channel


21


is fluidly connected via a channel


35


with the working chamber


36


adjacent the valve bottom


3


.




Referring again to

FIG. 1

, it can be seen that the bore section


37


of the stepped bore


12


in the valve bottom


3


guides the valve stem


14


of the pilot valve


4


and communicates via channels


39


,


40


, formed in the valve bottom


3


, via channel


41


, formed in the wall


29


of the cylinder housing


2


, and via channel


42


, formed in the end cap


11


, with the spring compartment


20


of the stepped bore


13


in the end cap


11


. The channel


39


is further fluidly connected via a channel


43


, formed in the valve bottom


3


, and via a channel


44


, formed in the valve casing


25


′, with a space


45


(

FIG. 3

) in the valve casing


25


′. The control valve assembly


25


includes a control piston


48


which is accommodated in the valve casing


25


′ for reciprocation between two control positions in response to admitted working fluid and includes an end portion


47


which is received in the space


45


. A sealing ring


46


is secured to the end portion


47


of the control piston


48


to seal the end portion


47


against the valve casing


25


′. The bore section


38


of the stepped bore


13


, located between the bore section


37


and the spring compartment


20


is connected with the ambient atmosphere A via a transverse channel


48


formed in the end cap


11


.




Turning again to

FIG. 3

, it can be seen that the control piston


48


is sealingly guided in the valve casing


25


′ in the space


45


via the sealing ring


46


, on the one hand, and in a bore


50


of the valve casing


25


′ via a sealing ring


51


which is embedded in a circumferential groove


52


of the control piston


48


. At its end distant to the sealing ring


46


, the control piston


48


is provided with an elongate piston section


54


which projects into a chamber


55


of the valve casing


25


′ and is formed with a recess


53


. The chamber


55


is in continuous communication via a port


56


with a source of working fluid AL, such as air under pressure, and, as indicated, e.g. in

FIGS. 1 and 4

, is in fluid communication with the spring compartment


20


of the stepped bore


12


in the valve bottom


3


via a branch duct


62


. The piston section


54


terminates in an end face


57


which exhibits an effective area


58


that is smaller than an effective area


59


at the end of the piston section


47


of the control piston


48


in the space


45


.




Received in the recess


53


of the piston section


54


of the control piston


48


is a slide shoe


60


which has a rectangular configuration and is made of plastic material, e.g. polyoxymethylene, with the slide shoe


60


having a length that corresponds to the length of the recess


53


. The slide shoe


60


is formed interiorly with a deflection zone


61


and is capable of sliding along the outer sidewall


24


of the valve bottom


3


, thereby regulating a flow of working fluid through the transverse channels


21


,


22


,


23


.




The hydraulic pump


1


operates as follows: The chamber


55


is continuously under pressure by working fluid AL, e.g. compressed air, admitted via the port


56


, thereby urging the control piston


48


to seek the control position shown in FIG.


3


. As a consequence of the form-fitting and force-fitting engagement of the control piston


48


with the slide shoe


60


via the recess


53


, the slide shoe


60


conjointly moves with the control piston


48


into this control position which is reached when the slide shoe


60


bears against a confronting end surface


69


of the chamber


55


. In this control position, the slide shoe


60


is moved to the left, and, as shown in particular in

FIG. 4

, connects the transverse channels


21


,


22


, so that working fluid AL can flow from the chamber


55


via the channels


23


,


30


,


31


,


32


,


33


into the working chamber


34


adjacent the end cap


11


, whereas the working chamber


36


, adjacent the valve bottom


3


is relieved through the connection of transverse channels


21


,


22


by the slide shoe


60


as the working chamber


36


is connected by the deflection zone


61


of the slide shoe


60


via the channels


35


and


28


to the atmosphere. The main piston


6


thus travels in the direction toward the valve bottom


3


. Simultaneous with this displacement of the main piston


6


, working fluid AL in the chamber


55


flows also via the branch duct


62


into the spring compartment


20


of the pilot valve


4


to thereby force the valve stem


14


into the working chamber


36


into a position, shown in FIG.


5


.




Shortly before reaching the upper end position, shown in

FIG. 1

, the main piston


6


actuates the valve stem


14


of the pilot valve


4


and displaces the valve stem


14


in opposition to the spring force of the compression spring


18


until the sealing ring


17


is lifted from its seat in the stepped bore


12


. This allows working fluid AL to flow via the bore section


38


of the stepped bore


12


into the channel


39


and ultimately via the channel


43


in the valve bottom


3


and the channel


44


in the valve casing


25


′ into the space


45


to act on the greater effective area


59


at the end of the piston section


47


of the control piston


48


. At the same time, working fluid AL can also flow via the channels


40


,


41


,


42


into the spring compartment


20


of the pilot valve


5


so that the valve stem


14


of the pilot valve


5


is urged into the working chamber


34


. This situation is illustrated in FIG.


1


. The displacement of the main piston


6


into the upper end position is followed by the hydraulic piston


7


which thus executes a suction stroke by which hydraulic fluid is drawn from the suction conduit


66


through the suction valve


64


.




As the effective area


59


at the end of the piston section


47


of the control piston


48


is greater than the effective area


58


at the opposite end of the control piston


48


in the chamber


55


, the control piston


48


is moved conjointly in the direction of the port


56


for the working fluid AL until a ring surface


70


of the control piston bears against a ring surface


71


of the valve casing


25


′, as shown in FIG.


6


. The movement of the control piston


48


is accompanied by a displacement of the slide shoe


60


which thus clears the transverse channel


21


and fluidly connects the transverse channels


22


,


23


(cf. FIG.


7


). As a result, the connection between the port


56


and the working chamber


34


adjacent the end cap


11


is cut, and the working chamber


34


is now relieved through communication via the channels


31


,


32


,


33


in the end cap


11


, via the channel


30


in the wall


29


of the cylinder housing


2


, and via the channels


72


,


23


in the valve bottom


3


with the deflection zone


61


in the slide shoe


60


and ultimately via the channels


22


,


28


in the valve bottom


3


with the ambient atmosphere A.




The working fluid AL now flows via the channels


21


,


35


in the valve bottom


3


into the working chamber


36


and displaces the main piston


6


in the direction toward the end cap


11


. Thus the valve stem


14


of the pilot valve


4


is released from the main piston


6


so that the compression spring


18


moves the valve stem


14


to project into the working chamber


34


, thereby forcing the sealing ring


17


into its seat in the stepped bore


12


. As a result, the communication between the branch duct


62


and the channel


39


, which connects to the bore section


38


of the stepped bore


12


in the valve bottom


3


, is cut, thereby entrapping compressed air in the channels


39


,


40


,


41


,


42


,


43


, in space


45


and in spring compartment


20


of the pilot valve


5


. This situation is shown in FIG.


5


.




Shortly before reaching the lower end position, the main piston


6


actuates the valve stem


14


of the pilot valve


5


and displaces the valve stem


14


in opposition to the spring force of the compression spring


18


until the sealing ring


17


is lifted from its seat in the stepped bore


13


. This allows a relief of the entrapped compressed air via the spring compartment


20


of the pilot valve


5


and via the bore section


38


and a transverse channel


49


into the atmosphere A. Thus, the space


45


of the control casing


25


′ is relieved, so that working fluid AL in the chamber


55


displaces the control piston


48


and the slide shoe


60


to the left in

FIG. 6

in the direction to the space


45


to commence another cycle.




The displacement of the main piston


6


into the lower end position is followed by the hydraulic piston


7


which now executes a pump stroke by which hydraulic fluid is forced through the pressure valve


67


into the pressure conduit


68


for use in a hydraulic fluid operated system. The oscillating movement of the main piston


6


and thus of the hydraulic piston


7


results in a substantially pulsation-free flow of hydraulic fluid in the pressure conduit


68


.




Turning now to

FIG. 8

, there is shown a schematic vertical longitudinal section of a double acting hydraulic pump according to the present invention, generally designated by reference numeral


1




a


. Parts corresponding with those in

FIG. 1

are denoted by identical reference numerals and not explained again. For the sake of simplicity, the hydraulic pump


1




a


will be described hereinafter only in connection with those components that are different from the embodiment of FIG.


1


.




The hydraulic pump


1




a


differs from the hydraulic pump


1


only in the provision of a further hydraulic piston


7




a


to realize a double action. The hydraulic piston


7




a


is securely fixed to the main piston


6


in coaxial alignment to the hydraulic piston


7


and so extends through the valve bottom


3


as to be able to slide therein. Interacting with the hydraulic piston


7




a


is a further valve arrangement, generally designated by reference numeral


65




a


and including a suction valve


64




a


and a pressure valve


67




a


. The hydraulic piston


7


is slidingly received in a T-shaped duct


63




a


of a high-pressure valve casing


65





a


and draws hydraulic fluid from a suction conduit


66




a


and the suction valve


64




a


and pumps hydraulic fluid via the pressure valve


67




a


through a pressure conduit


68




a


, in response to the reciprocating motion of the main piston


6


.




Referring now to

FIG. 9

, there is shown a schematic vertical longitudinal section of a variation of the single acting hydraulic pump


1


, which is further equipped with a manually operated actuating mechanism. The actuating mechanism includes a bar linkage


73


which extends through the valve bottom


3


and is moveable relative thereto. The linkage


73


has one end bearing against a confronting surface of the main piston


6


and another end which is secured to a handle


75


. Disposed between the linkage distal surface of the main piston


6


and the end cap


11


is a helical compression spring


74


. A rotation of the handle


75


by hand about a longitudinal axis


76


, defined by the hydraulic pump


1


, by 180° results in a reciprocating movement of the linkage


73


commensurate with the stroke of the main piston


6


in the cylinder housing


2


, so that the hydraulic piston


7


can carry out a suction stroke via suction valve


64


and a pump stroke via pressure valve


67


. Channel


23


between the chamber


55


in the valve casing


25




a


and channels


30


,


31


,


32


,


33


between the end cap


11


and the working chamber


34


are thereby closed off by a plug


77


. Both actuating positions of the handle


75


and the resultant end positions of the main piston


6


are shown in

FIGS. 9 and 10

, respectively.




The hydraulic pump of

FIGS. 9 and 10

can also be operated pneumatically, in which case the handle


75


is locked in the position shown in

FIG. 10

, and thus is prevented from causing any injuries as a result of uncontrolled movement during pneumatic operation. Channels


30


,


31


,


32


,


33


are permanently closed by the plug


77


, with the suction stroke being realized by the compression spring


74


. Relief of the working chamber


34


is realized via a channel


78


which has disposed therein in press-fit a filter


79


to prevent contamination of the working chamber


34


.




While the invention has been illustrated and described as embodied in a pneumatically operated hydraulic pump, it is not intended to be limited to the details shown since various modifications and structural changes may be made without departing in any way from the spirit of the present invention.



Claims
  • 1. A pneumatically operated hydraulic pump; comprising:a cylinder housing made of plastic material, said housing defining an interior and having opposite ends; a valve bottom formed integrally with the housing at one end thereof; an end cap made of plastic material detachably mounted to the housing at the other end thereof; a main piston accommodated in the housing to subdivide the interior of the housing in two working chambers, said piston being movable between two end positions in response to admission of a working fluid and having attached thereon a first hydraulic piston, guidingly received in the end cap, for joint reciprocation with the main piston so that the hydraulic piston is destined to carry out a suction stroke when the main piston moves to one of the end positions, and a pressure stroke when the main piston moves to the other one of the end positions; a control means for regulating a flow of working fluid alternately to the working chambers, said control means including a valve casing of plastic material which is mounted laterally to the valve bottom and has a chamber which contains working fluid under pressure, a solid control piston accommodated in the valve casing and having axial end faces which are different in size so as to define different effective areas and thereby permit reciprocation of the control piston by the working fluid, and a slide shoe guided in the chamber of the valve casing and having formed interiorly therein a deflection zone for conjoint movement with the control piston to thereby open a flow of working fluid to one of the working chambers of the main piston for movement of the main piston to one of the end positions and to open a flow of working fluid to the other one of the working chambers for movement of the main piston to the other one of the end positions; and a valve assembly, actuated by the main piston during displacement thereof into the two end positions, for regulating a flow of working fluid to the control mechanism to effect reciprocation of the control piston and the slide shoe, so that the main piston moves between the end positions while working fluid is discharged via the deflection zone in the slide shoe to the atmosphere, said valve assembly including a first pilot valve disposed in a stepped bore of the valve bottom, and a second pilot valve disposed in a stepped bore of the end cap.
  • 2. The hydraulic pump of claim 1 wherein the flow of working fluid is realized through fluid passageways formed in the valve bottom, in a wall of the cylinder housing and in the end cap.
  • 3. The hydraulic pump of claim 1 wherein each of the pilot valves has a sealing element for regulating a flow of working fluid.
  • 4. The hydraulic pump of claim 1 wherein the slide shoe has a rectangular configuration, said control piston having an elongate first piston section which terminates in the effective area of relatively smaller size of the control piston and projects into the chamber of the valve casing, said first piston section having a circumferential recess which complements the rectangular configuration of the slide shoe and envelopes the slide shoe.
  • 5. The hydraulic pump of claim 4 wherein the control piston has an elongate second piston section which terminates in the effective area of relatively greater size of the control piston, said stepped bore in the valve bottom being fluidly connected via fluid passageways in the valve bottom and the valve casing with a space in the valve casing guiding the second piston section of the control piston, and being fluidly connected via fluid passageways in the wall of the cylinder housing and the end cap with the stepped bore in the end cap.
  • 6. The hydraulic pump of claim 1 wherein the valve bottom has a duct, said chamber of the valve casing being in permanent fluid communication with the stepped bore receiving the first pilot valve.
  • 7. The hydraulic pump of claim 1 wherein the stepped bore in the end cap is connected to the atmosphere via a transverse channel.
  • 8. The hydraulic pump of claim 1 wherein the main piston is in force fit engagement with a second hydraulic piston in coaxial alignment with the first hydraulic piston, said second hydraulic piston traversing the valve bottom and movable relative thereto for carrying out a suction stroke and a pressure stroke.
  • 9. The hydraulic pump of claim 8 wherein the actuating mechanism includes a handle connected to the bar linkage, said handle being lockable in place.
  • 10. The hydraulic pump of claim 1, and further comprising an actuating mechanism for manually moving the main piston between the end positions, said actuating mechanism including a bar linkage traversing the valve bottom and movable relative thereto and a spring positioned between the main piston and the end cap, said linkage acting on the main piston in opposition to a force applied by the spring, wherein a connection between the chamber and the working chamber positioned between the end cap and the main piston is closed off.
  • 11. The hydraulic pump of claim 1 wherein the plastic material is polyoxymethylene.
Priority Claims (1)
Number Date Country Kind
198 60 466 Dec 1998 DE
US Referenced Citations (9)
Number Name Date Kind
263338 Hudson et al. Aug 1882 A
1199526 Bowser Sep 1916 A
1406330 Barner Feb 1922 A
3618468 Gardner et al. Nov 1971 A
3963383 Hill Jun 1976 A
4104008 Hoffmann et al. Aug 1978 A
4441862 Vogel Apr 1984 A
4460152 DiPasquale et al. Jul 1984 A
4846045 Grach et al. Jul 1989 A
Foreign Referenced Citations (2)
Number Date Country
1 230 263 Dec 1966 DE
26 26 954 Jan 1978 DE