This application claims benefit of priority under 35 U.S.C. § 119 to Korean Patent Application No. 10-2022-0078208, filed on Jun. 27, 2022, in the Korean Intellectual Property Office, the disclosure of which is incorporated herein by reference in its entirety.
The present inventive concept relates to a polishing apparatus for a substrate and a polishing method for a substrate using the same.
A chemical mechanical polishing (CMP) process is a process of planarizing a surface of a substrate by combining a mechanical polishing effect of an abrasive and a chemical reaction effect of an acid or a base solution.
Such a CMP process is used for planarization of various materials such as, for example, an interlayer dielectric (ILD), a polishing process of a silicon oxide film for the purpose of shallow trench isolation (STI), a forming process of a tungsten (W) plug, and a copper wiring process.
An aspect of the present inventive concept is to provide a polishing apparatus for a substrate and a polishing method for a substrate capable of adjusting a polishing rate in a CMP process.
According to an aspect of the present inventive concept, a polishing apparatus for a substrate is provided, the polishing apparatus including: a polishing pad formed of a light-transmitting material; a platen on which the polishing pad is disposed on an upper surface thereof, the platen having a groove portion in a region overlapping the polishing pad, and being rotatably installed in one direction; a slurry supply unit configured to supply a slurry containing photocatalyst particles excited by light of a predetermined wavelength band to the polishing pad; a light source unit accommodated in the groove portion of the platen, and configured to emit light of the predetermined wavelength band; a conditioner installed on the polishing pad to be spaced apart from the slurry supply unit in the one direction, and configured to polish a surface of the polishing pad; and a polishing head installed on the polishing pad to be spaced apart from the conditioner in the one direction, and configured to rotate the substrate in contact with the polishing pad.
According to an aspect of the present inventive concept, a polishing apparatus for a substrate is provided, the polishing apparatus including: a polishing pad having at least one region is formed of a light-transmitting material; a platen on which the polishing pad is disposed on an upper surface thereof, the platen having a groove portion in a region overlapping the polishing pad, and being rotatably installed in one direction; a light source unit accommodated in the groove portion of the platen, and configured to emit light of a predetermined wavelength band to the one region of the polishing pad; a slurry supply unit configured to supply a slurry containing photocatalyst particles excited by light of the predetermined wavelength band to the polishing pad; and a polishing head installed on the polishing pad to be spaced apart from the slurry supply unit in the one direction, and configured to rotate the substrate in contact with the polishing pad.
According to an aspect of the present inventive concept, a polishing apparatus for a substrate is provided, the polishing apparatus including: a platen on which a polishing pad formed of a light-transmitting material is disposed on an upper surface thereof, and rotatably installed in one direction; a light source unit accommodated in a groove portion formed on an upper surface of the platen, and configured to emit light of a predetermined wavelength band toward the polishing pad; and a slurry supply unit configured to supply a slurry containing photocatalyst particles excited by the light of the predetermined wavelength band to the polishing pad.
According to an aspect of the present inventive concept, a polishing method for a substrate is provided, the polishing method including: an operation of disposing the substrate above a platen on which a polishing pad formed of a light-transmitting polishing pad is disposed on an upper surface thereof and a light source unit is disposed above the polishing pad; an operation of rotating the platen in one direction, and bringing the substrate into contact with the polishing pad; and an operation of supplying a slurry containing photocatalyst particles to the polishing pad, and rotating a polishing head to polish the substrate, wherein the operation of polishing the substrate includes: an operation of forming OH radicals in the slurry, by irradiating light of a wavelength band with which the photocatalytic particles can be excited from the light source toward the polishing pad.
The above and other aspects, features, and advantages of the present inventive concept will be more clearly understood from the following detailed description, taken in conjunction with the accompanying drawings, in which:
Hereinafter, example embodiments of the present inventive concept will be described with reference to the accompanying drawings. Like numerals refer to like elements throughout.
Referring to
The platen 10 may support the polishing pad 20 disposed on an upper surface thereof, and provide a space in which the light source unit 60 is accommodated. The platen 10 may have a disk-shaped body portion 11. A groove portion 12 in which the light source unit 60 is accommodated may be formed on an upper surface of the body portion 11. A rotating shaft 13 rotating in one direction D1 may be connected to a lower surface of the body portion 11 by a driving device such as a motor, so that the platen 10 may be rotated in one direction D1. The platen 10 may rotate clockwise or counterclockwise about the rotating shaft 13. According to an example embodiment, a case in which the platen 10 rotates in a counterclockwise direction will be described as an example.
The light source unit 60 may be accommodated in the groove portion 12 of the platen 10. Accordingly, light L may be emitted by being rotated in the same direction as the rotational direction of the platen 10. The light source unit 60 may emit the light L toward the polishing pad 20 disposed on an upper surface of the platen 10.
Referring to
The light source 62 may emit visible light or ultraviolet light. For example, the light source 62 may emit ultraviolet light of 234 nm to 365 nm. As the light source 62, various members emitting light, such as, for example, a light emitting diode and a light bulb, may be employed. The light source 62 may be disposed on an upper surface of the circuit board 61. The lens unit 63 may cover the circuit board 61 to block an inflow of external substances, and may adjust an optical path of light emitted from the light source 62. The lens unit 63 may allow light L emitted from the light source unit 60 to shine on a specific region of the polishing pad 20 by adjusting the optical path so that the light emitted from the light source 62 faces upwardly of the platen 10.
According to an example embodiment, a light-transmitting cover 70 covering the light source unit 60 may be disposed. The light-transmitting cover 70 may cover an upper surface of the light source unit 60 to prevent the light source unit 60 from being damaged by a chemical material such as the slurry SL permeated thereinto through the polishing pad 20. For example, the light-transmitting cover 70 may contact the upper surface of the light source unit 60, preventing the chemical material such as the slurry SL from contacting the light source unit 60.
The light-transmitting cover 70 may be formed of a material having high light transmittance. For example, the light-transmitting cover 70 may be formed of at least one of soft glass, fused silica, and fused quartz.
The polishing pad 20 may have a disk shape, and the polishing pad 20 may be disposed on the upper surface of the platen 10 to cover the light source unit 60. The upper surface of the polishing pad 20 may serve as a polishing surface for polishing the semiconductor substrate W.
The polishing pad 20 may be formed of a light-transmitting material. For example, the polishing pad 20 may be formed of a transparent material such as light-transmitting polyurethane (poly-urethane). Accordingly, the photocatalyst particles PP of the slurry SL may be photo-excited by the light of the light source unit 60 emitted through the polishing pad 20.
The slurry supply unit 30 may be disposed on the polishing pad 20 to be spaced apart from the polishing head 50. In addition, the slurry supply unit 30 may be disposed to be spaced apart from a front end of the conditioner 40 in one direction D1. The slurry supply unit 30 may include at least one nozzle 31, and may spray a slurry SL including photocatalyst particles PP on a surface of the polishing pad 20 through the nozzle 21.
The slurry SL sprayed from the slurry supply unit 30 may be excited by light of a predetermined wavelength band emitted from the light source unit 60. The light in the predetermined band may be visible light or ultraviolet light. For example, light of a predetermined wavelength band may be ultraviolet light including a wavelength range of 234 nm to 365 nm. The slurry SL may include photocatalyst particles PP excited by light of a specific band and water. The slurry SL may include a separate abrasive together with the photocatalyst particles PP. In addition, according to an example embodiment, the photocatalyst particles (PP) may be used as an abrasive.
When the light source unit 60 emits visible light, the photocatalyst particles PP may include one or more of Au/TiO2, TiO2/SeO2, and TiO2/SiO2, and mixtures thereof. In addition, when the light source unit 60 emits ultraviolet light, the photocatalyst particles PP may include one or more of TiO2, ZnO, ZrO2, CdSe, WO3/TiO2, and Al2O3/ZrO2, and mixtures thereof. The photocatalyst particles may be excited by light in a specific band, and the excited energy may decompose water contained in the slurry SL to generate reactive OH radicals. Since a chemical reaction rate of the slurry SL varies depending on an amount of reactive OH radicals generated, a polishing rate of the CMP process can be adjusted by adjusting the amount of reactive OH radicals generated.
The slurry SL sprayed from the slurry supply unit 30 may be used to polish a surface of the semiconductor substrate W by the polishing head 50, and then may be discharged externally of the platen 10. According to an example embodiment, in the slurry supply unit 30, the slurry SL may be sprayed in a heated or cooled state. The slurry SL supplied from the slurry supply unit 30 may react with the surface of the semiconductor substrate W attached to the polishing head 50 to perform a chemical mechanical polishing process.
Referring to
Referring to
The controller 90 may control an overall operation of the polishing apparatus 1. For example, the controller 90 may control an amount of light L emitted from the light source unit 60, a rotational speed of the platen 10, a flow rate per unit time of the slurry SL supplied from the slurry supply unit 30, and the like. The controller 90, for example, may be implemented with at least one processor such as a central processing unit (CPU), a graphics processing unit (GPU), a microprocessor, an application specific integrated circuit (ASIC), a field programmable gate arrays (FPGA), and the like, and may be provided with a memory (e.g., random access memory (RAM), read only memory (ROM), storage media, etc.) for storing various data necessary for the operation of the polishing apparatus 1 (e.g., data, information, computer program instructions, etc.). For example, the at least one processor may be configured to execute computer program instructions stored in the memory and to thereby perform various processes and methods disclosed herein. For example, the controller 90 may be configured to perform the processes and methods described herein, with such processes and methods implemented in hardware, software, firmware, or any combination thereof. If implemented in software, the functions can be stored as one or more instructions or code on computer-readable medium, including the memory described above. The controller 90 may control an amount of OH radicals generated from the photocatalyst particles PP of the slurry SL, by controlling the power supplied from the power supply device 80 to the light source unit 60. Thereby, the controller 90 may control a polishing rate of the CMP process.
Next, various modifications of the polishing apparatus for a substrate according to example embodiments will be described with reference to
Hereinafter, the platen, the light source unit, and the polishing pad, which are different from the example embodiment of
First, a semiconductor substrate W may be attached to a polishing head 50 of the polishing apparatus 1 and disposed on the platen 10 (step 1110).
Next, the semiconductor substrate W may be brought into contact with a polishing pad 20 rotating in one direction D1 (step 1120).
Next, the semiconductor substrate W may be polished by supplying a slurry SL containing photocatalyst particles PP onto the polishing pad 20, and rotating the polishing head 50 (step 1130). In this case, light L of a wavelength band with which the photocatalyst particles PP can be excited may be emitted from the light source unit 60 toward the polishing pad 20 to form OH radicals in the slurry SL.
Next, a conditioner 40 may be brought into contact with the polishing pad 20 to condition a surface of the polishing pad 20 (step 1140).
The above-described polishing apparatus and polishing method may be used to manufacture semiconductor devices including logic devices and memory devices, and further processes may be performed on the semiconductor substrate W to form the semiconductor devices. For example, additional conductive and insulating layers may be deposited on the semiconductor substrate W to form a plurality of semiconductor chips, and the semiconductor chips may then be singulated, packaged on a package substrate, and encapsulated by an encapsulant to form a semiconductor package. The semiconductor devices may include finFET, DRAM, VNAND, etc. The semiconductor devices may be applied in various systems, such as a computing systems.
As set forth above, in the polishing apparatus for a substrate and the polishing method for a substrate according to an example embodiment of the present inventive concept, a polishing rate of a CMP process may be adjusted, by adjusting light irradiated to a slurry containing photocatalyst particles.
Various and advantageous advantages and effects of the present inventive concept is not limited to the above description, it will be more readily understood in the process of describing the specific embodiments of the present inventive concept.
While the example embodiments have been shown and described above, it will be apparent to those skilled in the art that modifications and variations could be made without departing from the scope of the present inventive concept as defined by the appended claims.
Number | Date | Country | Kind |
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10-2022-0078208 | Jun 2022 | KR | national |