Polishing device

Information

  • Patent Grant
  • 6293858
  • Patent Number
    6,293,858
  • Date Filed
    Monday, December 6, 1999
    24 years ago
  • Date Issued
    Tuesday, September 25, 2001
    22 years ago
Abstract
A polishing apparatus for polishing a workpiece such as a semiconductor wafer to a flat mirror finish includes a turntable with a polishing cloth mounted on an upper surface thereof and a top ring for polishing a semiconductor wafer to a flat mirror finish by placing the semiconductor wafer between the turntable and the top ring and pressing the semiconductor wafer under a certain pressing force. A presser ring is vertically movably provided around the top ring. A pressing device presses the presser ring against the polishing cloth under a variable pressing force, and the presser ring is supported by the top ring through a bearing.
Description




TECHNICAL FIELD




The present invention relates to a polishing apparatus for polishing a workpiece such as a semiconductor wafer to a flat mirror finish, and more particularly to a polishing apparatus having a mechanism which can control the amount of a material removed from a peripheral portion of the workpiece.




BACKGROUND ART




Recent rapid progress in semiconductor device integration demands smaller and smaller wiring patterns or interconnections and also narrower spaces between interconnections. In case of photolithography which can form interconnections that are at most 0.5 μm wide, it requires that surfaces of semiconductor wafers on which pattern images are to be focused by a stepper be as flat as possible because the depth of focus of the optical system is relatively small. As a means for planarizing the semiconductor wafer, it is polished by a polishing apparatus.




Conventionally, this kind of polishing apparatus has a turntable and a top ring, and the top ring applies a certain pressure to the turntable. The workpiece to be polished is placed between the top ring and the turntable, and while supplying an abrasive liquid, the workpiece is polished to a flat mirror finish.




In the polishing apparatus described above, if the workpiece is not pressed against the polishing cloth under forces which are uniform over the entire surface of the workpiece, then the workpiece tends to be polished insufficiently or excessively in local areas depending on the applied forces. Therefore, in the conventional polishing apparatus, as a means for preventing nonuniform pressing forces, the following arrangements have been proposed.




{circle around (1)} An elastic pad of polyurethane or the like is applied to a wafer holding surface of the top ring for uniformizing a pressing force applied from the top ring to the semiconductor wafer.




{circle around (2)} A workpiece carrier for holding the workpiece, i.e. the top ring, is tiltable with respect to the surface of the polishing cloth.




{circle around (3)} A region of the polishing cloth surrounding the workpiece is pressed independently of the top ring and the workpiece, for thereby eliminating an appreciable step between a region of the polishing cloth pressed by the workpiece and the surrounding region thereof.





FIG. 12

of the accompanying drawings shows a main part of a conventional polishing apparatus. The conventional polishing apparatus comprises a turntable


41


with a polishing cloth


42


attached to an upper surface thereof, a top ring


45


for holding a semiconductor wafer


43


to allow the semiconductor wafer


43


to be rotated and to be pressed, and an abrasive liquid supply nozzle


48


for supplying an abrasive liquid Q to the polishing cloth


42


. The top ring


45


is connected to a top ring shaft


49


, and is provided with an elastic pad


47


of polyurethane or the like on its lower surface. The semiconductor wafer


43


is held by the top ring


45


in contact with the elastic pad


47


. The top ring


45


also has a cylindrical guide ring


46


A on an outer circumferential edge thereof for retaining the semiconductor wafer


43


on the lower surface of the top ring


45


. Specifically, the guide ring


46


A is fixed to the top ring


45


, and has a lower end projecting downwardly from the lower surface of the top ring


45


for holding the semiconductor wafer


43


on the elastic pad


47


to prevent removal of the top ring


45


under frictional engagement with the polishing cloth


42


during a polishing process.




In operation, the semiconductor wafer


43


is held against the lower surface of the elastic pad


47


which is attached to the lower surface of the top ring


45


. The semiconductor wafer


43


is then pressed against the polishing cloth


42


on the turntable


41


by the top ring


45


, and the turntable


41


and the top ring


45


are rotated to move the polishing cloth


42


and the semiconductor wafer


43


relatively to each other, thereby polishing the semiconductor wafer


43


. At this time, the abrasive liquid Q is supplied onto the polishing cloth


42


from the abrasive liquid supply nozzle


48


. The abrasive liquid Q comprises an alkaline solution containing an abrasive grain of fine particles suspended therein, for example. The semiconductor wafer


43


is polished by a composite action comprising a chemical polishing action of the alkaline solution and a mechanical polishing action of the abrasive grain.





FIG. 13

of the accompanying drawings shows in an enlarged fragmentary cross-section the semiconductor wafer, the polishing cloth and the elastic pad during polishing by the polishing apparatus shown in FIG.


12


. As shown in

FIG. 13

, in case of such structure in which only the workpiece presses the polishing cloth, the workpiece, i.e. the semiconductor wafer


43


, has a peripheral portion which is a boundary between contact and noncontact with the polishing cloth


42


and also is a boundary between contact and noncontact with the elastic pad


47


. At the peripheral portion of the workpiece, the polishing pressure applied to the workpiece by the polishing cloth and the elastic pad is not uniform, and thus the peripheral portion of the workpiece is liable to be polished to an excessive degree. As a result, the peripheral edge of the workpiece is often polished into a so-called edge-rounding.




In order to prevent the peripheral portion of the semiconductor wafer from being excessively polished, there has been proposed in Japanese patent application No. 9-105252 a polishing apparatus having a structure for pressing an area of the polishing cloth which is located around the peripheral portion of the semiconductor wafer.





FIG. 14

of the accompanying drawings shows the polishing apparatus disclosed in Japanese patent application No. 9-105252. In

FIG. 14

, the reference numeral


51


represents a top ring which comprises a top ring body


51


A and a retainer ring


51


B removably fixed to the peripheral portion of the top ring body


51


A by bolts


181


. A recess


51




a


for accommodating a semiconductor wafer


54


is formed by a lower surface of the top ring body


51


A and the retainer ring


51


B. The semiconductor wafer


54


has an upper surface held by the lower surface of the top ring body


51


A, and an outer peripheral edge held by the retainer ring


51


B. A presser ring


53


is vertically movably disposed around the top ring body


51


A and the retainer ring


51


B. A leaf spring


67


having a U-shaped cross-section is provided between the presser ring


53


and the top ring


51


to prevent a direct contact of the presser ring


53


and the top ring


51


and to suppress excessive tilting of the top ring


51


.




An elastic pad


52


is attached to a lower surface of the top ring


51


. A turntable


55


having a polishing cloth


56


attached thereto is disposed below the top ring


51


. An attachment flange


182


having a spherical concave surface


182




a


is fixed to the top ring body


51


A. A top ring shaft


58


is disposed above the top ring


51


. A drive shaft flange


184


having a spherical concave surface


184




a


is fixed to the lower end of the top ring shaft


58


. A spherical bearing


57


is disposed between the spherical concave surfaces


182




a


and


184




a


. A space


183


is formed between the top ring body


51


A and the attachment flange


182


, and vacuum, pressurized air, and liquid such as water can be supplied to the space


183


.




The top ring shaft


58


is coupled to a top ring air cylinder (not shown) fixed to a top ring head


59


. The top ring shaft


58


is vertically movable by the top ring air cylinder, and the semiconductor wafer


54


held by the lower end surface of the top ring


51


is pressed against the polishing cloth


56


on the turntable


55


. Further, the top ring shaft


58


is coupled to a top ring motor (not shown), and the top ring


51


is rotated by the top ring motor. The presser ring


53


provided around the top ring


51


is coupled at its upper end to presser ring air cylinders


72


. The presser ring air cylinders


72


are fixed to the top ring head


59


. A plurality of (e.g. three) the presser ring air cylinders


72


are circumferentially spacedly provided. There is no means such as a key between the top ring


51


and the presser ring


53


for transmitting the rotation of the top ring


51


to the presser ring


53


. Therefore, the top ring


51


is rotated about an axis of the top ring shaft


58


during polishing, but the presser ring


53


is nonrotatable about its own axis.




The top ring air cylinder and the presser ring air cylinders


72


are connected to a compressed air source (not shown) through respective regulators (not shown). By adjusting the pressing force of the presser ring with respect to the pressing force of the top ring, the distribution of polishing pressures is made continuous and uniform from the center of the semiconductor wafer to its peripheral edge and further to the outer circumferential edge of the presser ring disposed around the semiconductor wafer. Consequently, the peripheral portion of the semiconductor wafer is prevented from being polished excessively or insufficiently.




In the polishing apparatus proposed in Japanese patent application No. 9-105252, the presser ring


53


is supported only by the shafts of the air cylinders


72


fixed to the top ring head


59


. Although plural of (e.g. three) the air cylinders


72


are disposed circumferentially at equal intervals, the presser ring


53


is supported by a so-called cantilever structure in which the presser ring


53


relies only on rigidity of the shafts of the air cylinders. Because a large frictional torque is applied to the lower surface of the presser ring


53


, the presser ring


53


cannot be highly rigidly, i.e. reliably, supported. Thus, it is difficult to ensure the concentricity of the top ring and the presser ring, and the presser ring is eccentrically positioned with respect to the top ring. Consequently, the full circumferential area of the polishing cloth around the peripheral portion of the semiconductor wafer cannot be uniformly pressed, and polishing effect of the peripheral portion of the semiconductor wafer is adversely affected.




Further, the leaf spring


67


is disposed between the top ring


51


and the presser ring


53


to prevent a direct contact of the top ring


51


and the presser ring


53


and to suppress excessive tilting of the top ring


51


. However, as described above, the rigidity of the structure for supporting the presser ring


53


is insufficient, and hence the leaf spring


67


is rapidly worn out and the frequency of replacement of the leaf spring


67


is high.




Furthermore, since the presser ring


53


surrounds the full circumference of the top ring


51


and presses the polishing cloth


56


downwardly during polishing of the semiconductor wafer which is a workpiece, the presser ring


53


prevents the slurry-like abrasive liquid supplied to the surface of the polishing cloth


56


from entering the inside of the presser ring


53


. As a result, the abrasive liquid which is located between the polishing cloth and the workpiece and is actually used for polishing is insufficient in quantity.




DISCLOSURE OF INVENTION




It is therefore a first object of the present invention to provide a polishing apparatus in which a presser ring is highly rigidly, i.e. sufficiently reliably, supported and the concentricity of the presser ring and the top ring can be ensured accurately.




It is a second object of the present invention to provide a polishing apparatus which can prevent an abrasive liquid which is located between the polishing cloth and the workpiece and is actually used for polishing from being insufficient in quantity.




In order to achieve the first object, according to the first aspect of the present invention, there is provided a polishing apparatus having a turntable with a polishing cloth mounted on an upper surface thereof and a top ring for polishing a workpiece to a flat mirror finish by placing the workpiece between the turntable and the top ring and pressing the workpiece under a certain pressing force, characterized in that a presser ring is vertically movably provided around the top ring having a recess for accommodating the workpiece, pressing means is provided for pressing the presser ring against the polishing cloth under a variable pressing force, and the presser ring is supported by the top ring through a bearing.




According to the present invention, since the presser ring is supported by the top ring through the bearing, the presser ring can be highly rigidly, i.e. sufficiently reliably, supported, and the concentricity of the top ring and the presser ring can be ensured.




In order to achieve the second object of the present invention, according to the second aspect of the present invention, there is provided a polishing apparatus having a turntable with a polishing cloth mounted on an upper surface thereof and a top ring for polishing a workpiece to a flat mirror finish by placing the workpiece between the turntable and the top ring and pressing the workpiece under acertain pressing force, characterized in that a presser ring is vertically movably provided around the top ring having a recess for accommodating the workpiece, pressing means is provided for pressing the presser ring against the polishing cloth under a variable pressing force, and abrasive liquid supply means for supplying an abrasive liquid to the inside of the presser ring is provided.




According to the present invention, since means for supplying the abrasive liquid to the inside of the presser ring is provided, even if the supply of the slurry-like abrasive liquid to the inside of the presser ring is interrupted by the presser ring during polishing of the semiconductor wafer, insufficient supply of the abrasive liquid which is used for polishing can be prevented by directly supplying the abrasive liquid to the inside of the presser ring. Therefore, the workpiece can be smoothly polished under the sufficient amount of the abrasive liquid.











BRIEF DESCRIPTION OF DRAWINGS





FIG. 1

is a cross-sectional view of a polishing apparatus according to a first embodiment of the present invention;





FIG. 2

is an enlarged fragmentary cross-sectional view of the polishing apparatus in the first embodiment;





FIG. 3

is a view as viewed from line III—III of

FIG. 2

;





FIG. 4

is an enlarged fragmentary cross-sectional view of a polishing apparatus according to a second embodiment of the present invention;





FIG. 5

is a view as viewed from line V—V of

FIG. 4

;





FIG. 6

is an enlarged fragmentary cross-sectional view of an improved structure of the polishing apparatus shown in

FIGS. 1 through 5

;





FIG. 7

is an enlarged fragmentary cross-sectional view of the polishing apparatus according to a third embodiment of the present invention;





FIG. 8A

is an enlarged fragmentary cross-sectional view of the polishing apparatus shown in

FIG. 7

;





FIG. 8B

is a cross-sectional view taken along line VIII—VIII of

FIG. 8A

;





FIG. 9A

is an enlarged fragmentary cross-sectional view of the polishing apparatus shown in

FIG. 7

;





FIG. 9B

is a cross-sectional view taken along line IX—IX of

FIG. 9A

;





FIG. 10A

is a perspective view of a part of a presser ring;





FIG. 10B

is a view as viewed from arrow X of

FIG. 10A

;





FIG. 11A

is a perspective view of a part of a presser ring;





FIG. 11B

is a view as viewed from arrow XI of

FIG. 11A

;





FIG. 12

is a schematic cross-sectional view of a conventional polishing apparatus;





FIG. 13

is an enlarged fragmentary cross-sectional view showing the state of a semiconductor wafer, a polishing cloth and an elastic pad in the conventional polishing apparatus; and





FIG. 14

is a cross-sectional view showing a main part of a polishing apparatus which has been proposed by the applicant of the present invention.











BEST MODE FOR CARRYING OUT THE INVENTION




Next, a polishing apparatus according to embodiments of the present invention will be described below with reference to the drawings.

FIGS. 1 through 3

are views showing a polishing apparatus according to a first embodiment of the present invention.

FIG. 1

is a cross-sectional view of a whole structure of a polishing apparatus,

FIG. 2

is an enlarged cross-sectional view of a top ring and a presser ring, and

FIG. 3

is a view as viewed from line III—III of FIG.


2


.




In

FIGS. 1 and 2

, the reference numeral


1


represents a top ring comprising a top ring body


1


A and a retainer ring


1


B detachably fixed to an outer circumferential edge of the top ring body


1


A by bolts


31


. A recess


1




a


for accommodating a semiconductor wafer


4


therein is defined jointly by a lower surface of the top ring body


1


A and an inner circumferential surface of the retainer ring


1


B. The upper surface of the semiconductor wafer


4


is held by the lower surface of the top ring body


1


A and an outer circumferential edge of the semiconductor wafer


4


is held by the inner circumferential surface of the retainer ring


1


B. A presser ring


3


is vertically movably disposed around the retainer ring


1


B.




The top ring


1


includes an elastic pad


2


attached to the lower surface of the top ring


1


. The polishing apparatus also has a turntable


5


disposed below the top ring


1


, and a polishing cloth


6


attached to an upper surface of the turntable


5


. An attachment flange


32


having a spherical concave surface


32




a


defined in an upper surface thereof is fixedly mounted on the top ring body


1


A. A top ring shaft


8


is disposed above the top ring


1


, and a drive shaft flange


34


having a spherical concave surface


34




a


is fixedly mounted on the lower end of the top ring shaft


8


. A spherical bearing


7


is disposed between the spherical concave surfaces


32




a


and


34




a


. The top ring body


1


A and the attachment flange


32


jointly define a space


33


therebetween which can be supplied with a vacuum, a compressed air, and a liquid such as water. The top ring body


1


A has a plurality of vertical communication holes


35


defined therein which communicate with the space


33


and are open at the lower surface of the top ring body


1


A. The elastic pad


2


also has a plurality of openings which are in communication with the respective communication holes


35


. Therefore, the upper surface of the semiconductor wafer


4


(see

FIG. 1

) can be attracted to the top ring body


1


A under vacuum developed in the space


33


. Further, the upper surface of the semiconductor wafer


4


can be supplied with a liquid or a compressed air from the space


33


.




The top ring shaft


8


is rotatably supported by a top ring head


9


and operatively coupled to a top ring air cylinder


10


fixedly mounted on the top ring head


9


. The top ring shaft


8


is vertically movable by the top ring air cylinder


10


for pressing the semiconductor wafer


4


held by the top ring


1


against the turntable


5


. The top ring shaft


8


is connected through a key (not shown) to a rotatable sleeve


11


. The rotatable sleeve


11


has a timing pulley


12


mounted on its outer circumferential surface and operatively connected through a timing belt


13


to a timing pulley


15


mounted on a top ring motor


14


that is fixedly mounted on the top ring head


9


. Therefore, when the top ring motor


14


is energized, the sleeve


11


and the top ring shaft


8


are rotated in unison with each other through the timing pulley


15


, the timing belt


13


, and the timing pulley


12


to thereby rotate the top ring


1


. The top ring head


9


is supported on an upper end of a vertical top ring head shaft


16


fixedly supported on a frame (not shown).




As shown in

FIG. 2

, the presser ring


3


disposed around the top ring


1


comprises a vertical stack of presser ring members including a first presser ring member


3




a


made of alumina ceramics and disposed at a lowermost position, and second and third presser ring members


3




b


,


3




c


made of stainless steel and disposed upwardly of the first presser ring member


3




a


. The second and third presser ring members


3




b


and


3




c


are interconnected by bolts (not shown), and the first presser ring member


3




a


is fixed to the second presser ring member


3




b


by adhesion or the like. The first presser ring member


3




a


has a pressing surface


3




f


on its lower end for pressing the polishing cloth


6


.




A bearing receiving flange


36


is fixed to the attachment flange


32


of the top ring


1


. A presser ring support bearing


37


is provided between the bearing receiving flange


36


and the presser ring


3


for supporting the presser ring


3


. As shown in

FIGS. 2 and 3

, the presser ring support bearing


37


comprises a bearing case


37




a


fitted in the third presser ring member


3




c


, a number of balls


37




b


disposed fully circumferentially in upper and lower rows, and a retainer (not shown) disposed in the bearing case


37




a


for retaining the balls


37


therein. The upper end of the presser ring support bearing


37


engages with a bearing retainer


50


fixed to the upper end of the presser ring


3


to allow the presser ring support bearing


37


to be fixed.




In this embodiment, there is no means such as a key between the top ring


1


and the presser ring


3


for transmitting the rotation of the top ring


1


to the presser ring


3


. Therefore, the top ring


1


rotates about an axis of the top ring shaft


8


during polishing, but the presser ring


3


is nonrotatable about its own axis. That is, relative rotation is made between the top ring


1


and the presser ring


3


. At this time, the outer circumferential surface of the bearing receiving flange


36


fixed to the top ring


1


constitutes a ball rolling surface


36


R along which the balls


37




b


roll. The presser ring support bearing


37


has both functions of a rotation support bearing and a vertical movement support bearing, and the top ring


1


and the presser ring


3


are allowed to rotate relatively to each other by the rotation support bearing function of the presser ring support bearing


37


, and the presser ring


3


is allowed to move vertically with respect to the top ring


1


by the vertical movement support bearing function.




The presser ring air cylinders


22


have respective shafts


22




a


whose lower ends engage with the third presser ring


3




c


of the presser ring


3


. The presser ring air cylinders


22


are fixedly connected to the top ring head


9


. A plurality of (e.g. three) the presser ring air cylinders


22


are circumferentially disposed at intervals. The retainer ring


1


B is made of a metal such as stainless steel, and has on its outer circumference a tapered surface


1


Bt that is inclined radially inwardly in a downward direction, so that the retainer ring


1


B has a thin wall portion thinner than the portion of the retainer ring


1


B above the lower end of the tapered surface


1


Bt. The presser ring


3


has on its inner circumference a tapered surface


3




t


that is inclined radially inwardly in a downward direction complementarily to the tapered surface


1


Bt of the retainer ring


1


B to thereby allow the pressing surface


3




f


to be positioned as closely as possible to the outer circumferential edge of the semiconductor wafer


4


which is held by the top ring


1


.




Because the distance between the inner circumferential edge of the pressing surface


3




f


and the outer circumferential edge of the semiconductor wafer


4


is minimized by the above structure of the retainer ring


1


B and the presser ring


3


, the presser ring


3


can press the polishing cloth


6


downwardly near the outer circumferential edge of the semiconductor wafer


4


.




As shown in

FIG. 1

, the top ring air cylinder


10


and the presser ring air cylinders


22


are connected to a compressed air source


24


through respective regulators R


1


and R


2


. The regulator R


1


regulates the air pressure supplied from the compressed air source


24


to the top ring air cylinder


10


to adjust the pressing force of the top ring


1


which presses the semiconductor wafer


4


against the polishing cloth


6


. The regulator R


2


regulates the air pressure supplied from the compressed air source


24


to the presser ring air cylinders


22


to adjust the pressing force of the presser ring


3


which presses the polishing cloth


6


.




An abrasive liquid supply nozzle


25


is disposed above the turntable


5


for supplying an abrasive liquid Q to the polishing cloth


6


.




In the polishing apparatus having the above structure, the semiconductor wafer


4


is held by the lower surface of the top ring


1


, and the top ring air cylinder


10


is operated to press the top ring


1


downwardly toward the turntable


5


for thereby pressing the semiconductor wafer


4


against the polishing cloth


6


on the turntable


5


which is rotating. On the other hand, the abrasive liquid Q is supplied from the abrasive liquid supply nozzle


25


onto the polishing cloth


6


and is retained thereon. The surface to be polished (the lower surface) of the semiconductor wafer


4


is polished by the abrasive liquid Q which is present between the lower surface of the semiconductor wafer


4


and the polishing cloth


6


.




Depending on the force applied from the top ring air cylinder


10


to the top ring


1


, the pressing force of the presser ring


3


for pressing the polishing cloth


6


by the presser ring air cylinders


22


is adjusted properly for thereby polishing the semiconductor wafer


4


. While the semiconductor wafer


4


is being polished, the pressing force F


1


which is applied by the top ring


1


to press the semiconductor wafer


4


against the polishing cloth


6


can be changed by the regulator R


1


, and the pressing force F


2


which is applied by the presser ring


3


to press the polishing cloth


6


can be changed by the regulator R


2


(see FIG.


1


). Therefore, during the polishing process, the pressing force F


2


applied by the presser ring


3


to press the polishing cloth


6


can be changed depending on the pressing force F


1


applied by the top ring


1


to press the semiconductor wafer


4


against the polishing cloth


6


. By adjusting the pressing force F


2


with respect to the pressing force F


1


, the distribution of polishing pressures is made continuous and uniform from the center of the semiconductor wafer


4


to its peripheral edge and further to the outer circumferential edge of the presser ring


3


disposed around the semiconductor wafer


4


. Consequently, the peripheral portion of the semiconductor wafer


4


is prevented from being polished excessively or insufficiently.




If a greater or smaller thickness of material is to be removed from the peripheral portion of the semiconductor wafer


4


than from the inner region of the semiconductor wafer


4


, then the pressing force F


2


applied by the presser ring


3


is selected to be of a suitable value based on the pressing force F


1


applied by the top ring


1


to intentionally increase or reduce the amount of a material removed from the peripheral portion of the semiconductor wafer


4


.




In the illustrated embodiment, since the presser ring


3


is supported by the top ring


1


through the presser ring support bearing


37


, the presser ring


3


is highly rigidly, i.e. sufficiently reliably, supported. Further, the presser ring


3


is allowed to move vertically with respect to the top ring


1


by the vertical movement support bearing function of the presser ring support bearing


37


, and hence the presser ring


3


is vertically moved under a small sliding resistance and in a smooth condition.




Further, since the presser ring


3


is supported by the presser ring support bearing


37


disposed coaxially with the top ring


1


, the concentricity of the presser ring


3


and the top ring


1


can be ensured highly accurately. As a result, the gap between the presser ring


3


and the top ring


1


, and thus the gap between the inner circumferential edge of the presser ring


3


and the outer circumferential edge of the semiconductor wafer


4


held by the top ring


1


can be kept constant in a full circumference thereof. This allows the gap between the inner circumferential edge of the presser ring


3


and the outer circumferential edge of the semiconductor wafer


4


held by the top ring


1


to be smaller than that of the conventional structure in which the retainer ring and the presser ring have only respective tapered surfaces, and the stability of performance and the ease of controllability can be achieved. Specifically, since the semiconductor wafer can be polished uniformly as closely as possible to the outer circumferential edge of the semiconductor wafer


4


, the number of semiconductor device products obtained from one semiconductor wafer increases, and the responsiveness in response to change of operational conditions such as pressing forces of the presser ring during polishing is improved.




Further, in the polishing apparatus shown in

FIG. 14

, leaf spring for preventing the top ring from being tilted excessively is disposed between the presser ring and the top ring. However, in the illustrated embodiment of the present invention, since the chance of a direct contact of the presser ring and the top ring is reduced and the chance of excessive tilting of the top ring is reduced, it is unnecessary to provide the leaf spring. Since this leaf spring has been treated as expendable, the cost of expendables is reduced.





FIGS. 4 and 5

are views showing the second embodiment of the present invention. In the second embodiment, parts or components which have the same function as the first embodiment are denoted by the same reference numerals, and explanation thereof is omitted.




In this embodiment, the rotation support bearing function and the vertical movement support bearing function of the presser ring support bearing


37


in the first embodiment are assigned to two discrete bearings


38


and


39


. That is, a bearing receiving ring


40


is provided outwardly of the attachment flange


32


with rotation support bearing


38


interposed therebetween. Vertical movement support bearings


39


are disposed between the bearing receiving ring


40


and the presser ring


3


. The rotation support bearing


38


comprises a normal radial bearing. As shown in

FIGS. 4 and 5

, the vertical movement support bearings


39


are disposed circumferentially at three positions, and each of the vertical movement support bearings


39


comprises a plate member


39




a


fixed to the presser ring


3


and having a bearing rolling surface


39


R, four short column rollers


39




b


disposed in two rows and two columns, and a bearing case


39




c


for accommodating the rollers


39




b


. The bearing case


39




c


is fixed to the bearing receiving ring


40


to which a bearing retainer


69


is fixed.




A presser ring stopper


70


is fixed to the upper end of the presser ring


3


, and a cover


71


is fixed to the upper end of the attachment flange


32


. Three labyrinths


75


,


76


and


77


are formed so as to enclose the rotation support bearing


38


and the vertical movement support bearing


39


. That is, the labyrinth


75


is formed between the bearing retainer


69


, the presser ring stopper


70


and the cover


71


, the labyrinth


76


is formed between the bearing receiving ring


40


and the attachment flange


32


, and the labyrinth


77


is formed between the third presser ring


3




c


of the presser ring


3


and the retainer


1


B.




According to the present embodiment shown in

FIGS. 4 and 5

, the support position by the bearing is closer to the polishing surface than the structure of the first embodiment. As a result, it is possible to support the presser ring


3


more stably.




Further, in the first embodiment, since two movements are received by a single bearing, the ball contacts the ball rolling surface so that the ball moves simultaneously in two directions. Therefore, a large friction is generated in the contact surface depending on hardness of the rolling surface, thus shortening the life of the bearing. In this embodiment, the relative rotation between the top ring


1


and the presser ring


3


is supported by the rotation support bearing


38


, and the vertical movement of the presser ring


3


relative to the top ring


1


is supported by the vertical movement support bearing


39


. That is, it is possible to give one directional motion to one bearing and to improve the life of the bearing by allowing the rolling surface to make a line-contact.




In case of using the above structure, it is undesirable that foreign matter including liquid such as water or abrasive liquid and solid such as ground-off particles enters the bearing installation part. Therefore, it is necessary to prevent the above liquid or solid from entering the bearing or area thereabout, and as such means, it is conceivable that a mechanical seal structure such as a contact type seal is provided near the bearing or a mechanism such as a labyrinth is provided near the bearing.




In case of sealing mechanically, a friction is generated at a contact area, and the sealing member may become expendable. Further, the friction generates foreign matter, and the frictional area may become a source for generating foreign matter. In contrast thereto, the labyrinth structure as shown in

FIG. 4

is a noncontact type, and there is no fear of generating foreign matter. By arrangement of a plurality of the labyrinths


75


,


76


and


77


, it is possible to improve a function for preventing foreign matter from entering therethrough. Further, it is undesirable that foreign matter enters the polishing surface, and by using the labyrinth structure, it is possible to prevent foreign matter generated above the polishing surface from falling on the polishing surface. Other operation or effect in the second embodiment is the same as the first embodiment.





FIG. 6

is an enlarged fragmentary cross-sectional view showing an improved structure of the polishing apparatus shown in

FIGS. 1 through 5

. In an example shown in

FIG. 6

, the top ring body


1


A has an upper outer circumferential end having a faucet joint portion, and the attachment flange


32


has a lower outer circumferential end having a faucet joint portion, and the top ring body


1


A and the attachment flange


32


are fitted with each other to thereby be positioned with each other. Therefore, only by fitting of both members, the top ring body


1


A and the attachment flange


32


are coaxially positioned, and the ease of assembly is improved. An O-ring


80


for sealing the space


33


formed between the top ring body


1


A and the attachment flange


32


for supplying vacuum or compressed air therein is provided at the inside of the bolts


81


for fixing the attachment flange


32


and the top ring


1


A to each other. Thus, it is unnecessary to provide a washer having a sealing function at an area of the bolt


81


.




On the other hand, a cleaning liquid supply pipe


82


is fixed to the upper portion of the third presser ring member


3




c


of the presser ring


3


, and the third presser ring member


3




c


has a cleaning liquid discharge port


83


at its lower end. An annular fluid passage


84


is formed at an upper end of the second presser ring member


3




b


for holding the first presser ring member


3




a


. The annular fluid passage


84


communicates with an inner circumferential surface of the second presser ring member


3




b


through a plurality of communicating holes


85


disposed circumferentially at certain intervals. A plurality of drain holes


86


disposed circumferentially at certain intervals are formed at a lower portion of the second presser ring member


3




b


. The second presser ring member


3




b


has an annular recess at an inner surface thereof, and hence a relatively large space


88


is formed between the retainer ring


1


B and the presser ring


3


. The second presser ring member


3




b


has inner and outer circumferential surfaces coated with a resin coating


89


of polytetrafluoroethlene.




In the presser ring


3


having the above structure, a slurry-like abrasive liquid which has entered between the guide ring


1


B and the presser ring


3


is discharged from the space


88


to the outside through the drain holes


86


. Therefore, the slurry-like abrasive liquid is prevented from entering the upper portion of the guide ring


1


B.




Further, by supplying a cleaning liquid through the cleaning liquid supply pipe


82


properly, the cleaning liquid is supplied to the space


88


between the guide ring


1


B and the presser ring


3


through the annular fluid passage


84


and the communicating holes


85


. Thereafter, the cleaning liquid is discharged to the outside of the presser ring


3


through a passage comprising a gap


91


between the guide ring


1


B and the presser ring


3


and passages comprising the drain holes


86


, and thus the guide ring


1


B and the presser ring


3


are cleaned. Since a clearance


90


is formed at a connecting portion located at outer peripheries of the second presser ring member


3




b


and the third presser ring member


3




c


, the cleaning liquid within the annular fluid passage


84


flows along the outer surface of the presser ring


3


through the clearance


90


to clean the outer surface of the presser ring


3


. Further, since the resin coating


89


is applied to the inner and outer surfaces of the second presser ring member


3




b


of the presser ring


3


, the slurry-like abrasive liquid is hardly attached thereto, and even if it is attached thereto, it is easily removed therefrom by supplying the cleaning liquid.




As described above, according to the present invention, since the presser ring is supported by the top ring


1


through the presser ring support bearing, the presser ring is highly rigidly, i.e. sufficiently reliably, supported. Further, since the presser ring is allowed to move vertically with respect to the top ring by the vertical movement support bearing function of the presser ring support bearing or the dedicated vertical movement support bearing, the presser ring is vertically moved under a small sliding resistance and in a smooth condition.




Further, since the presser ring is supported by the presser ring support bearing disposed coaxially with an axis of the top ring, the concentricity of the presser ring and the top ring can be ensured highly accurately. Thus, the gap between the presser ring and the top ring, and thus the gap between the inner circumferential edge of the presser ring and the outer circumferential edge of the semiconductor wafer held by the top ring can be kept constant in a full circumference thereof. Further, by allowing this gap to be kept constant, the gap can be set to a smaller value, and the performance of polishing is improved.




Further, according to the present invention, since the noncontact type labyrinth is provided at the passage through which foreign matter enters the bearing for supporting the presser ring, the foreign matter is prevented from entering the bearing, and particles are prevented from being generated thereat.




Next, a polishing apparatus according to a third embodiment of the present invention will be described with reference to

FIGS. 7 through 11

.

FIG. 7

is an enlarged cross-sectional view showing the top ring and the presser ring,

FIG. 8A

is an enlarged fragmentary cross-sectional view of

FIG. 7

, and

FIG. 8B

is a cross-sectional view taken along line VIII—VIII of FIG.


8


A.




In

FIG. 7

, the reference numeral


1


represents a top ring


1


comprising a top ring body


1


A and a retainer ring


1


B detachably fixed to an outer circumferential edge of the top ring body


1


A by bolts


31


. A recess


1




a


for accommodating a semiconductor wafer


4


therein is defined jointly by a lower surface of the top ring body


1


A and an inner circumferential surface of the retainer ring


1


B. The upper surface of the semiconductor wafer


4


(see

FIG. 1

) is held by the lower surface of the top ring body


1


A and an outer circumferential edge of the semiconductor wafer


4


is held by the inner circumferential surface of the retainer ring


1


B. A presser ring


3


is vertically movably disposed around the retainer ring


1


B. A leaf spring


17


having a U-shaped cross-section for preventing the top ring


1


from being tilted excessively is disposed between the top ring


1


and the presser ring


3


.




An attachment flange


32


having a spherical concave surface


32




a


defined in an upper surface thereof is fixedly mounted on the top ring body


1


A. A top ring shaft


8


is disposed above the top ring


1


, and a drive shaft flange


34


having a spherical concave surface


34




a


is fixedly mounted on the lower end of the top ring shaft


8


. A spherical bearing


7


is disposed between the spherical concave surfaces


32




a


and


34




a


. The top ring body


1


A and the attachment flange


32


jointly define a space


33


therebetween which can be supplied with a vacuum, a compressed air, and a liquid such as water. The top ring body


1


A has a plurality of vertical communication holes


35


defined therein which communicate with the space


33


and are open at the lower surface of the top ring body


1


A. The elastic pad


2


also has a plurality of openings which are in communication with the respective communication holes


35


. Therefore, the upper surface of the semiconductor wafer


4


(see

FIG. 1

) can be attracted to the top ring body


1


A under vacuum developed in the space


33


. Further, the upper surface of the semiconductor wafer


4


can be supplied with a liquid or a compressed air.




As shown in

FIGS. 7 and 8A

, the presser ring


3


disposed around the top ring


1


comprises a vertical stack of presser ring members including a first presser ring member


3




a


made of alumina ceramics and disposed at a lowermost position, second and third presser ring members


3




b


,


3




c


made of stainless steel and disposed upwardly of the first presser ring member


3




a


, and a fourth presser ring member


3




d


made of stainless steel and disposed at an uppermost position. The second through fourth presser ring members


3




b


-


3




d


are interconnected by bolts (not shown), and the first presser ring member


3




a


is fixed to the second presser ring member


3




b


by adhesion or the like. The first presser ring member


3




a


has an annular ridge


3




e


projecting downwardly from an inner peripheral portion thereof and having a pressing surface


3




f


on its lower end for pressing the polishing cloth


6


. The pressing surface


3




f


has a radial width or thickness t in the range of from 2 to 6 mm.




The presser ring


3


has an upper end coupled to presser ring air cylinders


22


. The presser ring air cylinders


22


are fixedly connected to the top ring head


9


. A plurality of (e.g. three) the presser ring air cylinders


22


are disposed circumferentially at intervals. The retainer ring


1


B is made of a metal such as stainless steel, and has on its outer circumference a tapered surface


1


Bt that is inclined radially inwardly in a downward direction, so that the retainer ring


1


B has a thin wall portion thinner than the portion of the retainer ring


1


B above the lower end of the tapered surface


1


Bt. The presser ring


3


has on its inner circumference a tapered surface


3




t


that is inclined radially inwardly in a downward direction complementarily to the tapered surface


1


Bt of the retainer ring


1


B to thereby allow the pressing surface


3




f


to be positioned as closely as possible to the outer circumferential edge of the semiconductor wafer


4


which is held by the top ring


1


.




Because the distance between the inner circumferential edge of the pressing surface


3




f


and the outer circumferential edge of the semiconductor wafer


4


is minimized by the above structure of the retainer ring


1


B and the presser ring


3


, the presser ring


3


can press the polishing cloth


6


downwardly near the outer circumferential edge of the semiconductor wafer


4


for thereby preventing the outer circumferential edge of the semiconductor wafer


4


from being excessively polished. As shown by bold lines in

FIG. 8A

, the inner and outer lower surfaces and the bottom surface of the retainer ring


1


B are coated with a resin coating


18


. The resin coating


18


preferably comprises polyetherketone (PEEK), polytetrafluoroethylene, polyvinyl chloride, or the like. The resin coating


18


preferably has a thickness of 100 microns or less. The resin coating


18


on the metal retainer ring


1


B is effective to prevent the semiconductor wafer


4


from being contaminated with metal.




In the illustrated embodiment, there is no means such as a key between the top ring


1


and the presser ring


3


for transmitting the rotation of the top ring


1


to the presser ring


3


. Therefore, while the top ring


1


rotates about the axis of the top ring shaft


8


during operation of the polishing apparatus, the presser ring


3


is nonrotable about its own axis. Since the rotation of the top ring


1


is not transmitted to the presser ring


3


, the load on the top ring shaft


8


when it rotates is relatively small. The polishing apparatus is relatively simple in structure because the presser ring


3


is directly operated by the presser ring air cylinders


22


fixedly mounted on the top ring head


9


.




As shown in

FIGS. 7 and 8A

and


8


B, a plurality of (e.g. six) abrasive liquid supply holes


3




m


which pass through the wall of the second presser ring member


3




b


are formed circumferentially at intervals in the second presser ring member


3




b


of the presser ring


3


. As shown in

FIG. 8B

, branch pipes


101


branched from an abrasive liquid supply tube


100


are connected through connectors


107




a


to respective openings of the abrasive liquid supply holes


3




m


which are located at the upstream side of the rotational direction R of the turntable


5


, among the abrasive liquid supply holes


3




m


. The abrasive liquid supply tube


100


is connected to an abrasive liquid supply source


102


. Other openings of the abrasive liquid supply holes


3




m


are closed by respective plugs


103


. A pump


104


for controlling the flow rate of the abrasive liquid, and a valve


105




a


located at the upstream side of the pump


104


for allowing or stopping the supply of the abrasive liquid are provided in the abrasive liquid supply tube


100


. The abrasive liquid supply holes


3




m


, the connectors


107




a


, the branch pipes


101


, the abrasive liquid supply tube


100


, the pump


104


and the abrasive liquid supply source


102


constitute an abrasive liquid supply means or device which can supply the abrasive liquid to the inside of the presser ring


3


. Since the presser ring


3


is nonrotatable about its own axis, the abrasive liquid can be supplied to the abrasive liquid supply holes


3




m


from the abrasive liquid supply source


102


without providing a rotary joint or the like.




By supplying the abrasive liquid to the inside of the presser ring


3


from the abrasive liquid supply means, even if inflow of the slurry-like abrasive liquid to the inside of the presser ring


3


is interrupted by the presser ring


3


during polishing of the semiconductor wafer


4


, insufficient supply of the abrasive liquid which is used for polishing can be prevented. Therefore, the workpiece can be smoothly polished with abrasive liquid sufficient in quantity. A cleaning liquid supply tube


108




a


is connected to the abrasive liquid supply tube


100


between the valve


105




a


and the pump


104


, and is connected to the cleaning liquid supply source


109


. This structure constitutes a cleaning means or device. A valve


105




b


is provided in the cleaning liquid supply tube


108




a


. Thus, when the valve


105




b


is opened and the cleaning liquid is supplied from the cleaning means to the abrasive liquid supply tube


100


and the abrasive liquid supply holes


3




m


of the abrasive liquid supply means, the abrasive liquid attached to the inside of the abrasive liquid supply tube


100


and the abrasive liquid supply holes


3




m


can be washed away.




As shown in

FIG. 9A

(an enlarged fragmentary cross-sectional view of

FIG. 7

) and

FIG. 9B

(a cross-sectional view taken along line IX—IX of FIG.


9


A), between the second presser ring member


3




b


and the third presser ring member


3




c


of the presser ring


3


, there is provided a cleaning liquid passage


3




i


comprising a circular groove formed fully circumferentially in the upper surface of the second presser ring member


3




b


. The second presser ring member


3




b


has a cleaning liquid supply hole


3




j


which is open at the outer peripheral surface thereof and communicates with the cleaning liquid passage


3




i


, and a plurality of cleaning liquid discharge holes


3




k


which are open at the inner peripheral surface thereof and communicate with the cleaning liquid passage


3




i


. A cleaning liquid supply tube


108




b


is connected to the opening of the cleaning liquid supply hole


3




j


through a connector


107




b


. The cleaning liquid supply tube


108




b


is connected to the cleaning liquid supply source


109


through a valve


106


in the same manner as the cleaning liquid supply tube


108




a


. The cleaning liquid discharge holes


3




k


, the cleaning liquid passage


3




i


, the cleaning liquid supply hole


3




j


, the connector


107




b


, the cleaning liquid supply tube


108




b


and the cleaning liquid supply source


109


jointly constitute a cleaning liquid supply means or device. Since the presser ring


3


is nonrotatable, the supply of the cleaning liquid from the cleaning liquid supply source


109


to the cleaning liquid passage


3




i


and the discharge of the cleaning liquid through the cleaning liquid discharge holes


3




k


can be easily performed without providing a rotary joint or than like.




By supplying the cleaning liquid properly to a gap between the presser ring


3


and the retainer ring


1


B of the top ring


1


from the cleaning liquid supply means, the slurry-like abrasive liquid which has entered the gap can be washed away with the cleaning liquid. Therefore, the abrasive liquid does not adhere in the gap between the presser ring


3


and the retainer ring


1


B of the top ring


1


, and the presser ring


3


can be moved smoothly.




Further, a plurality of vent holes


3




v


are formed in the presser ring


3


to discharge gas such as air trapped in the gap between the presser ring


3


and the retainer ring


1


B of the top ring


1


(see FIG.


8


A). Therefore, gas is not trapped in the gap between the presser ring


3


and the retainer


1


B of the top ring


1


, and the vertical motion of the presser ring


3


can be made smoothly. Thus, when polishing is started, the presser ring


3


can contact the polishing cloth


6


in exact timing and can press the polishing cloth


6


at a desired value.





FIG. 10A

is a perspective view showing a part of the presser ring, and

FIG. 10B

is a view as viewed from arrow X of FIG.


10


A. As shown in

FIGS. 10A and 10B

, the presser ring


3


has the abrasive liquid supply holes


3




m


, abrasive liquid supply grooves


3




p


extending downwardly from the openings of the abrasive liquid supply holes


3




m


, the cleaning liquid discharge holes


3




k


and the cleaning liquid supply passage


3




i


. The abrasive liquid supplied to the abrasive liquid supply holes


3




m


flows downwardly along the abrasive liquid guide grooves


3




p


and reaches the polishing cloth


6


.





FIGS. 11A and 11B

are views showing another embodiment of the presser ring, and

FIG. 11A

is a perspective view showing a part of the presser ring and

FIG. 11B

is a view as viewed from arrow XI of FIG.


11


A. The presser ring


3


has a single continuous inner circumferential surface without any step. The presser ring


3


has the abrasive liquid supply holes


3




m


, the cleaning liquid discharge holes


3




k


and the cleaning liquid passage


3




i


in the same manner as the embodiment shown in

FIGS. 10A and 10B

. The presser ring


3


has on its inner circumferential surface cleaning liquid guide grooves


3




n


each for connecting the opening end of the cleaning liquid discharge hole


3




k


and the opening end of the abrasive liquid supply hole


3




m


, and abrasive liquid guide grooves


3




p


extending downwardly from the opening ends of the abrasive liquid supply holes


3




m


. Thus, the abrasive liquid supplied to the abrasive liquid supply holes


3




m


flows downwardly along the abrasive liquid guide grooves


3




p


and reaches the polishing cloth


6


. Further, the abrasive liquid attached to the abrasive liquid supply holes


3




m


and the abrasive liquid guide grooves


3




p


is removed by the cleaning liquid which is supplied from the cleaning means to the abrasive liquid supply holes


3




m


and flows along the abrasive liquid guide grooves


3




p


, and the cleaning liquid which is discharged from the cleaning liquid discharge holes


3




k


by the cleaning liquid supply means and flows through the cleaning liquid guide grooves


3




n


and the abrasive liquid supply holes


3




m


and then along the abrasive liquid guide grooves


3




p


.




In the polishing apparatus having the above structure, the semiconductor wafer


4


is held on the lower surface of the top ring


1


, and the top ring air cylinder


10


is operated to press the top ring


1


downwardly toward the turntable


5


for thereby pressing the semiconductor wafer


4


against the polishing cloth


6


on the turntable which is rotating. On the other hand, the abrasive liquid Q is supplied from the abrasive liquid supply nozzle


25


onto the polishing cloth


6


and is retained thereon. At the same time, the abrasive liquid is supplied to the inside of the presser ring


3


by the abrasive liquid supply means, and the surface to be polished (the lower surface) of the semiconductor wafer


4


is polished by the sufficient amount of abrasive liquid Q which is present between the lower surface of the semiconductor wafer


4


and the polishing cloth


6


.




Depending on the force applied from the top ring air cylinder


10


to the top ring


1


, the pressing force of the presser ring


3


for pressing the polishing cloth


6


by the presser ring air cylinders


22


is adjusted properly for thereby polishing the semiconductor wafer


4


. While the semiconductor wafer


4


is being polished, the pressing force F


1


which is applied by the top ring


1


to press the semiconductor wafer


4


against the polishing cloth


6


can be changed by the regulator R


1


, and the pressing force F


2


which is applied by the presser ring


3


to press the polishing cloth


6


can be changed by the regulator R


2


(see FIG.


1


). Therefore, during the polishing process, the pressing force F


2


applied by the presser ring


3


to press the polishing cloth


6


can be changed depending on the pressing force F


1


applied by the top ring


1


to press the semiconductor wafer


4


against the polishing cloth


6


. By adjusting the pressing force F


2


with respect to the pressing force F


1


, the distribution of polishing pressures is made continuous and uniform from the center of the semiconductor wafer


4


to its peripheral edge and further to the outer circumferential edge of the presser ring


3


disposed around the semiconductor wafer


4


. Consequently, the peripheral portion of the semiconductor wafer


4


is prevented from being polished excessively or insufficiently.




If a greater or smaller thickness of material is to be removed from the peripheral portion of the semiconductor wafer


4


than from the inner region of the semiconductor wafer


4


, then the pressing force F


2


applied by the presser ring


3


is selected to be of a suitable value based on the pressing force F


1


applied by the top ring


1


to intentionally increase or reduce the amount of a material removed from the peripheral portion of the semiconductor wafer


4


.




After completing of polishing the semiconductor wafer


4


and before polishing of the subsequent semiconductor wafer, the cleaning liquid is supplied to the gap between the presser ring


3


and the top ring


1


, and the slurry-like abrasive liquid which has entered the gap is washed away with the cleaning liquid. At the same time, by supplying the cleaning liquid to the abrasive liquid supply tube


100


and the abrasive liquid supply holes


3




m


of the abrasive liquid supply means with the cleaning means, the abrasive liquid which has adhered to the abrasive liquid supply tube


100


and the abrasive liquid supply holes


3




m


is washed away.




According to this embodiment, since means for supplying the abrasive liquid to the inside of the presser ring


3


is provided, even if the supply of the slurry-like abrasive liquid to the inside of the presser ring


3


is interrupted by the presser ring


3


during polishing of the semiconductor wafer


4


, insufficient supply of the abrasive liquid which is used for polishing can be prevented by supplying the abrasive liquid to the inside of the presser ring


3


directly. Therefore, the workpiece can be smoothly polished with sufficient amount of the abrasive liquid. Further, in case of the semiconductor wafer


4


having a large diameter, the abrasive liquid can be sufficiently supplied in quantity.




Further, according to this embodiment, the retainer ring


1


B and the presser ring


3


can be selected from optimum materials. Since the retainer ring


1


B has an inner circumferential surface which contacts the semiconductor wafer


4


and the lower end which does not contact the polishing cloth due to the resin coating


18


or the like on the metal, a relatively soft surface can be selectly made. If hard material is used in the retainer ring


1


B, the semiconductor wafer


4


is possibly damaged during polishing. Further, even when the retainer ring


1


B and the presser ring


3


are brought into contact with each other, they contact with each other through the resin coating


18


without causing metal contact, and hence the relative motion (vertical motion and rotating motion) between the presser ring


3


and retainer ring


1


B can be made smoothly.




Further, the first presser ring member


3




a


is held out of contact with the semiconductor wafer


4


, but held in contact with the polishing cloth


6


. Therefore, the first presser ring member


3




a


is made of a material which is hard and highly resistant to wear and has a low coefficient of friction, such as alumina ceramics. Specifically, the presser ring


3


should preferably be subject to minimum wear and small frictional resistance upon frictional contact with the polishing cloth


6


. Furthermore, particles that are produced from the presser ring


3


when it is worn should not adversely affect semiconductor devices which are formed on the semiconductor wafer


4


. Inasmuch as the first presser ring member


3




a


is held out of contact with the semiconductor wafer


4


, the above requirements may be met if the first presser ring member


3




a


is made of alumina ceramics or the like. Alternatively, the presser ring


3


may be made of any of various other ceramic materials including silicon carbide (SiC), zirconia, or the like.




Although the presser ring


3


is nonrotatable about its own axis in this embodiment, the presser ring may be rotatable about its own axis and the abrasive liquid may be supplied to the inside of the presser ring through a rotary joint.




As described above, according to the present invention, inasmuch as means for supplying the abrasive liquid to the inside of the presser ring is provided, even if the supply of the slurry-like abrasive liquid to the inside of the presser ring is interrupted by the presser ring during polishing of the semiconductor wafer, insufficient supply of the abrasive liquid which is used for polishing can be prevented by supplying the abrasive liquid to the inside of the presser ring directly. Therefore, the workpiece can be smoothly polished under the sufficient amount of the abrasive liquid.




Industrial Applicability




The present invention relates to a polishing apparatus for polishing a workpiece such as a semiconductor wafer to a flat mirror finish, and can be utilized for manufacturing semiconductor devices.



Claims
  • 1. A polishing apparatus comprising:a turntable having a polishing cloth on an upper surface thereof; a top ring to press under a certain pressing force a workpiece, to be positioned between said turntable and said top ring, toward said turntable to thus polish the workpiece; a presser ring vertically movably provided around said top ring; a bearing supporting said presser ring on said top ring; and a pressing device to press said presser ring against said polishing cloth under a variable pressing force.
  • 2. An apparatus as claimed in claim 1, wherein said top ring has a recess for accommodating the workpiece.
  • 3. An apparatus as claimed in claim 1, wherein said bearing comprises an integral bearing supporting said presser ring to enable relative rotation between said top ring and said presser ring, and also to enable vertical movement of said presser ring with respect to said top ring.
  • 4. An apparatus as claimed in claim 1, wherein said bearing comprises a rotation support bearing supporting said presser ring to enable relative rotation between said top ring and said presser ring, and a vertical movement support bearing to enable vertical movement of said presser ring with respect to said top ring.
  • 5. An apparatus as claimed in claim 1, further comprising a labyrinth to prevent foreign matter from entering said bearing.
  • 6. An apparatus as claimed in claim 1, further comprising a cleaning liquid supply to supply a cleaning liquid to a gap between said presser ring and said top ring.
  • 7. A polishing apparatus comprising:a turntable having a polishing cloth on an upper surface thereof; a top ring to press under a certain pressing force a workpiece, to be positioned between said turntable and said top ring, toward said turntable to thus polish the workpiece; a presser ring vertically movably provided around said top ring; a pressing device to press said presser ring against said polishing cloth under a variable pressing force; and an abrasive liquid supply to supply abrasive liquid inside of said presser ring, said abrasive liquid supply including a cleaning device to allow abrasive liquid flowing through said abrasive liquid supply to be washed away.
  • 8. An apparatus as claimed in claim 7, wherein said top ring has a recess for accommodating the workpiece.
  • 9. An apparatus as claimed in claim 7, wherein said abrasive liquid supply comprises an abrasive liquid supply hole passing through a wall of said presser ring, an abrasive liquid supply tube connected to said abrasive liquid supply hole, and an abrasive liquid supply source connected to said abrasive liquid supply tube.
  • 10. An apparatus as claimed in claim 9, further comprising a cleaning liquid supply device to supply cleaning liquid to a gap between said top ring and said presser ring, said cleaning liquid supply device including a cleaning liquid supply hole located above abrasive liquid supply hole of said abrasive liquid supply.
  • 11. An apparatus as claimed in claim 7, further comprising a cleaning liquid supply device to supply cleaning liquid to a gap between said top ring and said presser ring.
  • 12. A polishing apparatus comprising:a turntable having a polishing cloth on an upper surface thereof; a top ring to press under a certain pressing force a workpiece, to be positioned between said turntable and said top ring, toward said turntable to thus polish the workpiece; a presser ring vertically movably provided around said top ring; a pressing device to press said presser ring against said polishing cloth under a variable pressing force; and an abrasive liquid supply to supply abrasive liquid inside of said presser ring, said abrasive liquid supply comprising an abrasive liquid supply hole passing through a wall of said presser ring, an abrasive liquid supply tube connected to said abrasive liquid supply hole, and an abrasive liquid supply source connected to said abrasive liquid supply tube.
  • 13. An apparatus as claimed in claim 12, wherein said top ring has a recess for accommodating the workpiece.
  • 14. An apparatus as claimed in claim 12, further comprising a cleaning liquid supply device to supply cleaning liquid to a gap between said top ring and said presser ring, said cleaning liquid supply device including a cleaning liquid supply hole located above abrasive liquid supply hole of said abrasive liquid supply.
  • 15. An apparatus as claimed in claim 12, wherein said top ring has a recess for accommodating the workpiece.
  • 16. A polishing apparatus comprising:a turntable having a polishing cloth on an upper surface thereof; a top ring to press under a certain pressing force a workpiece, to be positioned between said turntable and said top ring, toward said turntable to thus polish the workpiece; a presser ring vertically movably provided around said top ring; a pressing device to press said presser ring against said polishing cloth under a variable pressing force; an abrasive liquid supply to supply abrasive liquid inside of said presser ring; and a cleaning liquid supply device to supply cleaning liquid to a gap between said top ring and said presser ring.
  • 17. A polishing apparatus comprising:a table having a polishing surface thereon; a top ring to press under a certain pressing force a workpiece, to be positioned between said table and said top ring, toward said table to thus polish the workpiece; a presser ring vertically movably provided around said top ring; a bearing supporting said presser ring on said top ring; and a pressing device to press said presser ring against said polishing surface under a variable pressing force.
  • 18. A polishing apparatus comprising:a table having a polishing surface thereon; a top ring to press under a certain pressing force a workpiece, to be positioned between said table and said top ring, toward said table to thus polish the workpiece; a presser ring vertically movably provided around said top ring; a pressing device to press said presser ring against said polishing surface under a variable pressing force; and an abrasive liquid supply to supply abrasive liquid inside of said presser ring, said abrasive liquid supply including a cleaning device to allow abrasive liquid flowing through said abrasive liquid supply to be washed away.
  • 19. A polishing apparatus comprising:a table having a polishing surface thereon; a top ring to press under a certain pressing force a workpiece, to be positioned between said table and said top ring, toward said table to thus polish the workpiece; a presser ring vertically movably provided around said top ring; a pressing device to press said presser ring against said polishing surface under a variable pressing force; and an abrasive liquid supply to supply abrasive liquid inside of said presser ring, said abrasive liquid supply comprising an abrasive liquid supply hole passing through a wall of said presser ring, an abrasive liquid supply tube connected to said abrasive liquid supply hole, and an abrasive liquid supply source connected to said abrasive liquid supply tube.
  • 20. A polishing apparatus comprising:a table having a polishing surface thereon; a top ring to press under a certain pressing force a workpiece, to be positioned between said table and said top ring, toward said table to thus polish the workpiece; a presser ring vertically movably provided around said top ring; a pressing device to press said presser ring against said polishing surface under a variable pressing force; an abrasive liquid supply to supply abrasive liquid inside of said presser ring; and a cleaning liquid supply device to supply cleaning liquid to a gap between said top ring and said presser ring.
Priority Claims (2)
Number Date Country Kind
10-110142 Apr 1998 JP
10-285744 Oct 1998 JP
PCT Information
Filing Document Filing Date Country Kind 102e Date 371c Date
PCT/JP99/01788 WO 00 12/6/1999 12/6/1999
Publishing Document Publishing Date Country Kind
WO99/51397 10/14/1999 WO A
US Referenced Citations (7)
Number Name Date Kind
5584751 Kobayashi et al. Dec 1996
5733182 Muramatsu et al. Mar 1998
5755614 Adams et al. May 1998
5885134 Shibata et al. Mar 1999
5931725 Inaba et al. Aug 1999
6024630 Shendon et al. Feb 2000
6109868 Kimura et al. Feb 2000
Foreign Referenced Citations (5)
Number Date Country
10-286769 Oct 1988 JP
9-19863 Jan 1997 JP
9-57612 Mar 1997 JP
9-168964 Jun 1997 JP
9-225821 Sep 1997 JP
Non-Patent Literature Citations (2)
Entry
Pending U.S. Pat. application Ser. No. 09/056,617, filed Apr. 8, 1998, Norio Kimuraet al., entitled “Polishing Apparatus”, located in Group Art Unit 1765.
Pending U.S. Pat. application Ser. No. 09/028,661, filed Feb. 24, 1998, Norio Kimura et al., entitled “Polishing Apparatus”, located in Group Art Unit 1763 (Issue Fee Paid Apr. 30, 1999—Issue Batch No. 045).