This application claims the priority benefit of Taiwan application serial no. 104125816, filed on Aug. 7, 2015. The entirety of the above-mentioned patent application is hereby incorporated by reference herein and made a part of this specification.
Field of the Invention
The invention relates to a polishing pad and a polishing system and particularly relates to a polishing pad, a polishing system, and a polishing method that achieve a relatively uniform removal rate.
Description of Related Art
With the advancement of industries, planarizing processes are often used as processes for manufacturing various devices. Among the planarizing processes, chemical mechanical polishing is commonly used by the industries. Generally, the chemical mechanical polishing (CMP) process is carried out by attaching a polishing pad to a polishing platen, supplying a slurry which contains chemicals on the polishing pad, applying a pressure on the object to be polished (e.g., semiconductor wafer) to press it against the polishing pad, and then moving the object to be polished and the polishing pad relative to each other. Through the mechanical friction generated by the relative movement and the chemical reaction of the slurry, a part of the surface of the object is removed to gradually planarize the surface, thereby achieving the purpose of planarization.
In view of the above, for specific polishing processes, a polishing pad having different slurry flow distribution is required in order to meet the demands of the industries.
The invention provides a polishing pad, a polishing system, and a polishing method having a different slurry flow distribution to achieve a relatively uniform removal rate.
The polishing pad of the invention includes a polishing layer that includes a central region, a peripheral region, and a main polishing region located between the central region and the peripheral region. At least one annular groove is located in the main polishing region of the polishing layer. A peripheral groove is located in the peripheral region of the polishing layer, and the peripheral groove includes a grid-shaped groove. At least one radial extending groove is located in the main polishing region of the polishing layer, and the at least one radial extending groove is connected with the at least one annular groove.
The invention further provides a polishing system that includes a polishing pad and an object to be polished. The polishing pad includes a polishing layer that includes a central region, a peripheral region, and a main polishing region located between the central region and the peripheral region. At least one annular groove is located in the main polishing region of the polishing layer. A peripheral groove is located in the peripheral region of the polishing layer, and the peripheral groove includes a grid-shaped groove. At least one radial extending groove is located in the main polishing region of the polishing layer, and the at least one radial extending groove is connected with the at least one annular groove. The object to be polished is disposed on the polishing pad and includes an inner region and an periphery region encircling the inner region. In a polishing process, the inner region of the object to be polished is in contact with the at least one annular groove and the at least one radial extending groove of the polishing layer, and the periphery region of the object to be polished is in contact with the at least one annular groove, the peripheral groove, and the at least one radial extending groove of the polishing layer.
The invention further provides a polishing method that includes: providing the polishing pad; providing an object to be polished, which includes an inner region and an outer region encircling the inner region, on the polishing pad; and applying a pressure on the object to be polished to press the object to be polished against the polishing pad to perform a polishing process. In the polishing process, the object to be polished is moving relative to the polishing pad.
Based on the above, through special configuration of the annular groove, the peripheral groove, and the radial extending groove, it enables the slurry to have a different flow distribution, such that a relatively uniform removal rate may be achieved for the specific polishing process.
To make the aforementioned and other features and advantages of the invention more comprehensible, several embodiments accompanied with drawings are described in detail as follows.
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification. The drawings illustrate exemplary embodiments of the invention and, together with the description, serve to explain the principles of the invention.
Referring to
The polishing layer 210 includes a central region 216, a peripheral region 212, and a main polishing region 214 located between the central region 216 and the peripheral region 212. The rotation center 290 is located at a center position of the polishing layer 210.
The annular groove 220 is located in the main polishing region 214 of the polishing layer 210. In this embodiment, the annular groove 220 includes a plurality of annular grooves that are arranged concentrically around the rotation center 290 (as shown in
The peripheral groove 260 is located in the peripheral region 212 of the polishing layer 210. The peripheral groove 260 includes a grid-shaped groove, which may have a shape of a quadrilateral grid (e.g., square grid, rectangular grid, rhombic grid, and trapezoidal grid), a triangular grid, a polygonal grid, or a combination of the foregoing, for example. Nevertheless, the invention is not limited thereto. Specifically, the grid-shaped groove is formed by crossing two or more groups of grooves that are parallel to one another or not connected with one another, and the two or more groups of grooves that are parallel to one another or not connected with one another are lined grooves or curved grooves (e.g., arc grooves or annular grooves), for example. Nevertheless, the invention is not limited thereto. The grid-shaped groove shown in
The radial extending groove 240 is located in the main polishing region 214 of the polishing layer 210 and is connected with the annular groove 220. In the invention, the radial extending groove 240 refers to a groove that extends across different radial positions in the polishing layer 210 and is not necessarily a groove in a radial direction. The radial extending groove 240 may also be a groove that is parallel to the radial direction or forms an angle with the radial direction. The radial extending groove 240 may be a lined groove, a curved groove, an irregular groove, or a combination of the foregoing. In an embodiment, the radial extending groove 240 extends to the peripheral region 212 and is connected with the peripheral groove 260, for example. Moreover, the radial extending groove 240 may be an extension of a portion of the grid-shaped groove of the peripheral groove 260. The number of the radial extending grooves 240 is not particularly limited, which may be one or more depending on the actual requirements. The radial extending groove 240 is an extension of a portion of the grid-shaped groove, which is close to the rotation center 290 after being extended. The radial extending groove 240 includes one, two, or more groups of grooves that are parallel, not parallel, or connected with one another, for example. The one, two, or more groups of grooves that are parallel, not parallel, or connected with one another are lined grooves, curved grooves (e.g., arc grooves), irregular grooves, or a combination of the foregoing, for example. Nevertheless, the invention is not limited thereto. According to the invention, the radial extending groove 240 is at least located in the main polishing region 214 of the polishing layer 210 and is connected with the annular groove 220. In other words, the radial extending groove 240 may extend to the central region 216 and/or the peripheral region 212 or not, depending on the actual requirements. Moreover, any groove in each group of the radial extending grooves 240 may pass through the rotation center 290 or not, depending on the actual requirements. The radial extending groove 240 shown in
In the radial direction of the polishing layer 210, the central region 216 has a first width D1, the main polishing region 214 has a second width D2, and the peripheral region 212 has a third width D3, as shown in
The polishing layer 210 of the polishing pad 200A is composed of a polymer base material, for example, which may be polyester, polyether, polyurethane, polycarbonate, polyacrylate, polybutadiene, or other polymer base materials obtained by synthesizing suitable thermosetting resins or thermoplastic resins.
In an embodiment, a method of manufacturing the polishing layer 210 of the polishing pad 200A is as follows. First, a semifinished product of polishing layer is formed, for example, by molding or extrusion molding to obtain a sheet-like semifinished product of polishing layer, or by infusion to obtain a columnar semifinished product of polishing layer and then slicing the columnar semifinished product of polishing layer into a sheet-like semifinished product of polishing layer. Next, the semifinished product of polishing layer is cut into a size of the polishing layer by a cutting device, and then processes of forming grooves and bonding an adhesive layer to the back surface of the polishing layer 210 are performed to complete the polishing pad 200A. In addition, a buffer layer may be selectively disposed under the polishing layer 210 so as to complete the polishing pad 200A that meets different requirements.
The grooves in the polishing pad 200A are manufactured by a mechanical process (using a milling machine equipped with a drill or a saw blade, for example, which is to: fix the polishing layer on the milling processing machine, and rotate or horizontally move the drill or saw blade by moving the cutter on the machine so as to cut the polishing layer and form the grooves on the surface of polishing layer; or fix the polishing layer on a rotatable or horizontally movable machine and move the polishing layer on the machine to cut the polishing layer with a stationary cutter on the machine so as to form the grooves on the surface of polishing layer), a molded print transferring process, or an etching process (using chemical etching or laser processing, for example), for example. Nevertheless, the invention is not limited thereto.
In addition, a suction device (not shown) may be used in the process of manufacturing the grooves, wherein the suction device includes a vacuum suction device or an electrostatic suction device, and the suction device has a plurality of recessed parts respectively corresponding to the central region 216, the peripheral region 212, and the main polishing region 214 of the polishing layer 210. To meet the requirements for manufacturing different grooves in the regions of the polishing layer 210, the polishing pad 200A may be fixed by using the suction device, such that regions of the polishing layer 210 that are not yet to be processed are recessed due to the recessed parts of the suction device and are not cut by the cutter to form the grooves. Take manufacturing the peripheral groove 260 in the peripheral region 212 of the polishing layer 210 as an example, the central region 216 and the main polishing region 214 of the polishing layer 210 may be recessed downward by using the recessed parts of the suction device that correspond to the central region 216 and the main polishing region 214 of the polishing layer 210. Thus, the cutter only cuts the peripheral region 212 of the polishing layer 210 to form the peripheral groove 260 in the peripheral region 212 of the polishing layer 210. Based on this groove manufacturing method, each groove of the peripheral groove 260 that is not connected with the radial extending groove 240 has an end surface (close end point) on an outer side close to the main polishing region 214 and does not have an end surface (open end point) on an outer side close to the peripheral region 212. Nevertheless, the invention is not limited to the above. Patent No. TW-I449597 provides more details regarding the groove manufacturing method described above. Thus, the groove forming method disclosed in this patent is incorporated herein by reference.
Referring to
As shown in
Referring to
Referring to
In an embodiment, the radial extending groove 240 only occupies a portion of the main polishing region 214. For example, the radial extending groove 240 occupies 1%-50%, or 10%-30%, of the area of the main polishing region 214. Because the radial extending groove 240 connects the annular groove 220 in the main polishing region 214, the efficiency of transportation of the slurry is improved, such that the slurry corresponding to the inner region 310 of the object to be polished 300 has a moderate flow distribution. Moreover, the radial extending groove 240 extends to the peripheral region 212 or is connected with the grid-shaped groove of the peripheral groove 260, which is contributive to discharge by-products or debris generated in the polishing process from an edge of the polishing layer 210.
As described above, the polishing pad 200A of this embodiment includes at least one annular groove 220, at least one radial extending groove 240, and the peripheral groove 260. Because the annular groove 220, the radial extending groove 240, and the peripheral groove 260 are respectively located in different regions (e.g., the main polishing region 214 and the peripheral region 212) of the polishing layer 210 of the polishing pad 200A, this groove configuration causes the slurry to have a different flow distribution to achieve a relatively uniform removal rate.
The polishing pad 200A described above with reference to
The polishing pad 200B of the embodiment of
A polishing pad 200C of the embodiment of
In each of the embodiments of the invention described above, the at least one annular groove of the polishing layer includes a plurality of annular grooves arranged concentrically around the rotation center of the polishing pad, but the invention is not limited thereto. In some other embodiments, the center of a part or all of the at least one annular groove may not coincide with the rotation center of the polishing pad. Moreover, the at least one annular groove of the polishing layer may be an annular groove or annular grooves having multiple intersection points with the radius of the polishing pad, which may be one or multiple spiral annular grooves, for example. In addition, in each of the embodiments described above, the at least one radial extending groove of the polishing layer is a lined groove, for example, but the invention is not limited thereto. In some other embodiments, the peripheral groove and the at least one radial extending groove may be arc grooves, discontinuous grooves, irregular non-lined grooves, or a combination of the foregoing.
To conclude, the polishing pad of the invention has the central region, the peripheral region, and the main polishing region between the central region and the peripheral region in the polishing layer, and at least multiple annular grooves and at least one radial extending groove are disposed in the main polishing region while the peripheral groove is disposed in the peripheral region. Because the inner region of the object to be polished is in contact with the annular grooves and the radial extending groove of the polishing layer, and the outer region of the object to be polished is in contact with the annular grooves, the peripheral groove, and the radial extending groove of the polishing layer, the slurry has a different flow distribution so as to achieve a relatively uniform removal rate.
It will be apparent to those skilled in the art that various modifications and variations can be made to the disclosed embodiments without departing from the scope or spirit of the invention. In view of the foregoing, it is intended that the invention covers modifications and variations provided that they fall within the scope of the following claims and their equivalents.
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104125816 A | Aug 2015 | TW | national |
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