Claims
- 1. A compound comprised of polypropylene and the reaction product of a functionalized polypropylene and polyether amine.
- 2. The compound of claim 1 wherein the functionalized polypropylene is derived from the free radical reaction of polypropylene and an olefinically unsaturated carboxylic acid.
- 3. The compound of claim 2 wherein the olefinically unsaturated carboxylic acid is a monocarboxylic acid comprised of acrylic acid or methacrylic acid, and the corresponding esters.
- 4. The compound of claim 2 wherein the olefinically unsaturated carboxylic acid is a dicarboxylic acid comprised of fumaric acid, maleic acid, and itaconic acid.
- 5. The compound of claim 1 wherein the functionalized polypropylene is derived from the reaction of polypropylene and mono and/or di esters of olefinically unsaturated dicarboxylic acids comprising mono or di- fumarate and mono- or di- maleate.
- 6. The compound of claim 1 wherein the functionalized polypropylene is derived from the reaction of polypropylene and an olefinically unsaturated carboxylic anhydride.
- 7. The compound of claim 1 wherein the functionalized polypropylene is derived from the reaction of polypropylene and sulfo or sulfonyl-containing olefinically unsaturated monomers comprising p-styrenesulfonic acid, 2-(meth)acrylamide-2-methylpropenesulfonic acid and 2-sulfonyl(me)acrylate.
- 8. The compound of claim 1 wherein the functionalized polypropylene is derived from the reaction of polypropylene and oxazolinyl-containing olefinically unsaturated monomers comprising vinyloxazolines and vinyloxazoline derivatives.
- 9. The compound of claim 1 wherein the functionalized polypropylene is derived from the reaction of polypropylene and epoxy-containing olefinically unsaturated monomers, selected from the group comprising glycidyl (meth)acrylate and allyl glycidyl ether.
- 10. The compound of claim 1 wherein the polyether amine is selected from the group consisting of monoamines, diamines and triamines and has a molecular weight of from about 148 to 12,000.
- 11. A compound comprised of polypropylene and the reaction product of maleated polypropylene and polyether amine.
- 12. The compound of claim 11 wherein the reaction product of maleated polypropylene and the polyether amine has the formula:
- 13. The compound of claim 11 wherein the maleated polypropylene is selected from the group consisting of the structures having the formulae wherein PP is polypropylene:
- 14. The compound of claim 11 wherein the polyether is selected from the group consisting of polyethylene glycol, polypropylene glycol and copolymers of polyethylene glycol and polypropylene glycol.
- 15. The compound of claim 11 comprised of:
a) from 70 to 80 wt % of polypropylene b) from 20 to 30 wt % of maleated polypropylene c) from 2 to 10 wt % of polyetheramine
- 16. The compound of claim 15 wherein the polyetheramine has the following structure:
- 17. The compound of claim 15 wherein the polyetheramine has the following structures:
- 18. The compound of claim 15 wherein the polyetheramine has the following formula:
- 19. The compound of claim 11 wherein the polyether amine is selected from the group consisting of monoamines, diamines and triamines and has a molecular weight of from about 148 to 12,000.
- 20. The compound of claim 19 wherein the polyether amine is a monoamine selected from the group having a molecular weight from about 200 to 4000.
- 21. The compound of claim 20 wherein the monoamine has the following structure:
- 22. The compound of claim 20 wherein the monoamine has the following structure:
- 23. The compound of claim 19 wherein the polyether amine is a diamine selected from the group having a molecular weight of from about 148 to 6000.
- 24. The compound of claim 23 wherein the diamine is selected from the group consisting of compounds of the following structure:
- 25. The compound of claim 23 wherein the diamine is selected from the group consisting of compounds of the following structure:
- 26. The compound of claim 19 wherein the polyether amine is a triamine having the molecular weight of from about 200 to 4000.
- 27. The compound of claim 26 wherein the triamine is selected from the group consisting of compounds having the following structure:
- 28. The compound of claim 26 wherein the triamine has the following structure:
- 29. A process for producing the reaction product of a maleated polypropylene and a polyetheramine wherein the polyetheramine is grafted onto the maleated polypropylene in the presence of polypropylene by melting the components in a customary mixing apparatus at a temperature of from about 175 to 300° C. in the course of a residence time of from about 25 to 300 seconds.
- 30. The process of claim 29 wherein the reaction is carried out from about 190 to 260° C. in an extruder.
- 31. A composition useful for making molded automotive body parts, comprising:
polypropylene; an elastomer; and the reaction product of a functionalized polypropylene and a polyetheramine.
- 32. The composition according to claim 31, wherein the polyetheramine is a monoamine or diamine and having a molecular weight of from about 150 to about 12,000.
- 33. The composition according to claim 31, wherein the polyetheramine is prepared from ethylene oxide and propylene oxide with the amount of ethylene oxide in the polyetheramine being greater than about 50 percent.
- 34. The composition according to claim 31, wherein the composition comprises from about 5 to about 40 weight percent functionalized polypropylene, from about 2 to about 10 weight percent of polyether amine, and 50 to about 93 weight percent of polypropylene and elastomer.
- 35. A composition useful for making molded automotive body parts, comprising:
polypropylene; an elastomer; and the reaction product of maleated polypropylene and a polyetheramine.
- 36. The composition according to claim 35, wherein the functionalized polypropylene has a number average molecular weight of about 3,000 to about 20,000.
- 37. The composition according to claim 35, wherein the elastomer is an ethylene/propylene rubber.
- 38. The composition according to claim 35, wherein the functionalized polypropylene is maleated polypropylene, and wherein the polyetheramine has a molecular weight in the range from about 148 to about 12,000 and wherein the polyetheramine is a monoamine or a diamine.
- 39. The composition according to claim 35, wherein the polyetheramine has a molecular weight in the range from about 1,500 to about 2,000 and is a monoamine or a diamine.
- 40. The composition according to claim 35, wherein the polyetheramine is prepared from ethylene oxide and propylene oxide with the amount of ethylene oxide in the polyetheramine being greater than about 50 percent.
- 41. The composition according to claim 39, wherein the polyetheramine is a monoamine and wherein the polyetheramine is prepared from ethylene oxide and propylene oxide wherein the amount of ethylene oxide in the polyetheramine on a molar basis is greater than about 75 percent.
- 42. The composition according to claim 41, wherein the amount of ethylene oxide is greater than about 90 percent.
- 43. The composition according to claim 35, wherein the maleated polypropylene has a number average molecular weight of from about 3,000 to about 20,000.
- 44. The composition according to claim 35, the composition comprises maleated polypropylene in an amount in the range from about 5 to about 40 weight percent and polyetheramine in an amount in the range from about 2 to about 10 weight percent.
- 45. The composition according to claim 35, wherein the polyetheramine is a monoamine or diamine having a molecular weight in the range from about 1,000 to about 3,000 and wherein the polyetheramine is prepared from propylene oxide, ethylene oxide or combination thereof.
- 46. The composition according to claim 35, wherein the polyetheramine is prepared from ethylene oxide, propylene oxide or combination thereof.
- 47. The composition according to claim 35, in the absence of an amine other than a polyetheramine and in the absence of a copolymer of an olefin and maleic anhydride.
- 48. The composition according to claim 35, wherein the paint adhesion of the composition is greater than 95 percent.
- 49. The composition according to claim 35, further comprising a glass filler in an amount up to about 40 weight percent.
- 50. A composition useful for making molded automotive body parts, comprising:
polypropylene; ethylene/propylene rubber; and the reaction product of polyetheramine and maleated polypropylene.
- 51. The composition of claim 50 wherein the polyetheramine is in an amount of from about 2 to about 10 weight percent and is prepared from ethylene oxide, propylene oxide or mixture thereof and has a molecular weight in the range from about 1,000 to about 3,000; and wherein the polyetheramine is a monoamine or diamine.
- 52. The composition of claim 50 wherein the maleated polypropylene has a number average molecular weight of from about 3,000 to about 10,000; and wherein the maleated polypropylene is present in an amount from about 5 to about 30 weight percent.
- 53. The composition according to claim 50, wherein the maleated polypropylene has a number average molecular weight of about 3,000 to about 20,000.
- 54. The composition according to claim 50, wherein the polyetheramine has a molecular weight in the range from about 148 to about 12,000 and wherein the polyetheramine is a monoamine or a diamine.
- 55. The composition according to claim 50, wherein the polyetheramine has a molecular weight in the range from about 1,500 to about 2,000 and is a monoamine or a diamine.
- 56. The composition according to claim 50, wherein the polyetheramine is prepared from ethylene oxide and propylene oxide with the amount of ethylene oxide in the polyetheramine being greater than about 50 percent.
- 57. The composition according to claim 50, wherein the polyetheramine is a monoamine and wherein the polyetheramine is prepared from ethylene oxide and propylene oxide wherein the amount of ethylene oxide in the polyetheramine on a molar basis is greater than about 75 percent.
- 58. The composition according to claim 57, wherein the amount of ethylene oxide is greater than about 90 percent.
- 59. The composition according to claim 50, the composition comprises maleated polypropylene in an amount in the range from about 5 to about 40 weight percent and polyetheramine in an amount in the range from about 2 to about 10 weight percent.
- 60. The composition according to claim 50, wherein the polyetheramine is prepared from ethylene oxide, propylene oxide or combination thereof.
- 61. The composition according to claim 50, in the absence of an amine other than a polyetheramine and in the absence of a copolymer of an olefin and maleic anhydride.
- 62. The composition according to claim 50, wherein the paint adhesion of the composition is greater than 95 percent.
- 63. A composition useful for making molded automotive body parts, comprising:
polypropylene; ethylene/propylene rubber; and the reaction product of polyetheramine and maleated polypropylene; wherein the polyetheramine is in an amount of from about 2 to about 10 weight percent and is prepared from ethylene oxide, propylene oxide or mixture thereof and has a molecular weight in the range from about 1,000 to about 3,000; wherein the polyetheramine is a monoamine or diamine; wherein the amount of ethylene oxide in the polyetheramine on a molar basis is greater than about 75 percent; wherein the maleated polypropylene has a number average molecular weight of from about 3,000 to about 10,000; and wherein the maleated polypropylene is present in an amount from about 5 to about 30 weight percent.
- 64. An article of manufacture in the form of an automotive body part prepared by injection molding from a composition comprising:
polypropylene; ethylene/propylene rubber; and the reaction product of maleated polypropylene and a polyetheramine.
- 65. A method of preparing a painted automotive body part, comprising:
preparing a molded automotive body part by injection molding a blend comprising polypropylene, ethylene/propylene rubber and the reaction product of maleated polypropylene and a polyetheramine; and painting the molded automotive body part.
- 66. A part prepared in accordance with claim 65.
- 67. A process for the production of compositions useful for making automotive body parts, comprising:
compounding polypropylene, maleated polypropylene and a polyetheramine in an extruder at a temperature of from about 175° C. to about 300° C., and under conditions such that the maleated propylene and polyetheramine form a reaction product, to form a compounded composition.
- 68. The process according to claim 54, wherein a rubber is present during compounding and is present in the compounded composition.
- 69. A blended composition useful for making molded articles of manufacture, comprising:
polypropylene; a filler; the reaction product of maleated polypropylene and polyetheramine.
- 70. The composition according to claim 69, further comprising an ethylene/propylene rubber.
- 71. The composition according to claim 69, wherein the filler is a glass filler and is present in an amount up to 40 weight percent of the composition.
- 72. A polyether monoamine which contains from about 36 to about 44 ethylene oxide units and from about 1 to about 6 propylene oxide units.
- 73. The polyether monoamine of claim 72 wherein the polyether monoamine has a molecular weight of about 2000 to about 2200.
- 74. The polyether monoamine of claim 72 wherein the polyether monoamine contains about 40 to about 43 ethylene oxide units and from about 2.4 to about 3 propylene oxide units.
- 75. The polyether monoamine of claim 72, wherein the polyether monoamine is of the formula:
- 76. The polyether monoamine of claim 75, wherein m is about 40 to about 43 and n is from about 2.4 to about 6.
- 77. The polyether monoamine of claim 75, having a molecular weight of about 2000 to about 2200.
- 78. The polyether monoamine of claim 76, having a molecular weight of about 2000 to about 2200.
- 79. A compound comprising polypropylene and the reaction product of a functionalized polypropylene and a polyether monoamine which contains from about 36 to about 44 ethylene oxide units and from about 1 to about 6 propylene oxide units.
- 80. The compound of claim 79, wherein the functionalized polypropylene is maleated polypropylene.
- 81. The compound of claim 79, wherein the polyether monoamine has a molecular weight of about 2000 to about 2200.
- 82. The compound of claim 79, wherein the polyether monoamine contains from about 40 to about 43 ethylene oxide units and from about 2.4 to about 3 propylene oxide units.
- 83. The compound of claim 79, wherein the polyether monoamine is of formula:
- 84. The compound of claim 79, comprising:
(a) from about 70 to about 80 wt % of polypropylene; (b) from about 20 to about 30 wt % of maleated polypropylene; and (c) from about 2 to about 10 wt % of polyether monoamine.
- 85. A process for producing the reaction product of a maleated polypropylene and a polyether monoamine comprising grafting the polyether monoamine onto maleated polypropylene in the presence of polypropylene by melting the components in a mixing apparatus at a temperature of from about 175 to about 300° C. in the course of a residence time of from about 25 to 300 seconds, wherein the polyether monoamine contains from about 36 to about 44 ethylene oxide units and from about 1 to about 6 propylene oxide units.
- 86. A composition useful for making molded automotive body parts, comprising:
polypropylene; an elastomer; and the reaction product of functionalized polypropylene and a polyether monoamine which contains from about 36 to about 44 ethylene oxide units and from about 1 to about 6 propylene oxide units.
- 87. The composition of claim 86, wherein the polyether monoamine contains 40 ethylene oxide units and from 2.4 to about 3 propylene oxide units.
- 88. The composition of claim 86, wherein the polyether monoamine is of formula:
- 89. The composition of claim 86, wherein the functionalized polypropylene is maleated polypropylene.
- 90. The composition of claim 86, wherein the elastomer is an ethylene/propylene rubber.
- 91. The composition of claim 86, wherein the functionalized polypropylene is maleated polypropylene in an amount in the range from about 5 to about 40 weight percent and the polyether monoamine is present in an amount in the range from about 2 to about 1 O weight percent.
- 92. The composition of claim 86 in the absence of an amine other than the polyether monoamine and in the absence of a copolymer of an olefin and maleic anhydride.
- 93. The composition of claim 86 wherein the paint adhesion of the composition is greater than 95 percent.
- 94. The composition of claim 86, further comprising a glass filler in an amount up to about 40 weight percent.
- 95. An article of manufacture in the form of an automotive body part prepared by injection molding from a composition comprising:
polypropylene; ethylene/propylene rubber; and the reaction product of maleated polypropylene and a polyether monoamine which contains from about 36 to about 44 ethylene oxide units and from about 1 to about 6 propylene oxide units.
- 96. A method of preparing a painted automotive body part, comprising:
preparing a molded automotive body part by injection molding a blend comprising polypropylene, ethylene/propylene rubber and the reaction product of maleated polypropylene and a polyether monoamine which contains from about 36 to about 44 ethylene oxide units and from about 1 to about 6 propylene oxide units; and painting the molded automotive body part.
- 97. A part prepared in accordance with claim 96.
- 98. A process for the production of compositions useful for making automotive body parts, comprising: compounding polypropylene, maleated polypropylene, and a polyether monoamine which contains from about 36 to about 44 ethylene oxide units and from about 1 to about 6 propylene oxide units in an extruder at a temperature of from about 175° C. to about 300° C., and under conditions such that the maleated polypropylene and the polyether monoamine form a reaction product, to form a compounded composition.
- 99. The process of claim 98 wherein a rubber is present during compounding and is present in the compounded composition.
- 100. A blended composition useful for making molded articles of manufacture, comprising:
polypropylene; a filler; the reaction product of maleated polypropylene and a polyether monoamine which contains about 36 to about 44 ethylene oxide units, and from about 1 to about 6 propylene oxide units.
- 101. The composition of claim 100, further comprising an ethylene/propylene rubber.
- 102. The composition of claim 100, wherein the filler is a glass filler and is present in an amount up to about 40 weight percent of the composition.
Parent Case Info
[0001] This is a continuation-in-part application of co-pending Ser. No. 08/499,521, filed Jul. 7, 1995, which is a continuation-in-part application of Ser. No. 08/222,508, filed Apr. 4, 1994, which is a continuation application of Ser. No. 08/090,675, filed Jul. 13, 1993, now abandoned.
Divisions (1)
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Number |
Date |
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Parent |
09368042 |
Aug 1999 |
US |
Child |
09777763 |
Feb 2001 |
US |
Continuations (2)
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Date |
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Parent |
08676947 |
Jul 1996 |
US |
Child |
09368042 |
Aug 1999 |
US |
Parent |
09090675 |
Jul 1998 |
US |
Child |
08222508 |
Apr 1994 |
US |
Continuation in Parts (2)
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Number |
Date |
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Parent |
08499521 |
Jul 1995 |
US |
Child |
08676947 |
Jul 1996 |
US |
Parent |
08222508 |
Apr 1994 |
US |
Child |
08499521 |
Jul 1995 |
US |