Claims
- 1. A single layer positive organic photoconductor comprising a composite comprising at least one photoconductive phthalocyanine pigment having a particle size less than about 1 .mu.m and substantially uniformly dispersed in a polymeric binder, said phthalocyanine pigment including nitrogen atoms in its structure and, optionally, a chelate metal, and said polymeric binder formed from an aliphatic polymer or copolymer having a main chain, with a saturated ring depending therefrom, said composite further comprising at least one functional group which can form weak bondings with nitrogen atoms or with chelate metals of said phthalocyanine pigment, said at least one functional group selected from the group consisting of --OH, --SH, >N--, >NH, and --NH.sub.2, said at least one functional group provided by at least one of said binder and at least one separate thermal carrier generation control agent, or both, and present in an amount within the range of about 4 to 35 wt % per repeat unit of said polymer or copolymer so as to provide thermal stability of electronic properties of said organic photoconductor in the temperature range of about 35.degree. to 75.degree. C., said at least one pigment being present in an amount within the range of 13 to 17 wt % of said composite, wherein said polymeric binder has a general chemical structure given by ##STR13## (a) where B is a saturated ring dependent from said main chain and is composed of
- --(--CH.sub.2 --).sub.q --, where q=3-8, or
- --(--CH.sub.2 --).sub.q --(--O--)--(--N--).sub.s or
- --(--CH.sub.2 --).sub.q --(--S--).sub.r --, where q=2-8, r=1-2, and s=0-1;
- (b) where B may be substituted by at least one functional group R selected from the group consisting of alkyl, cycloalkyl, and allyl;
- (c) where R.sup.1, R.sup.2, R.sup.3, R.sup.4, R.sup.5, R.sup.6, R.sup.7, R.sup.8, R.sup.9, R.sup.10, and R.sup.11 are independently --OH, --SH, >N--, >NH, --NH.sub.2, hydrogen, halogen, alkyl, alkoxy, or allyl; and
- (d) where m ranges from 0.15 to 1.0, and n and p each independently range from 0 to 0.85, with m+n+p=1.0.
- 2. The single layer positive organic photoconductor of claim 1 wherein said phthalocyanine pigment is selected from the group consisting of x-H.sub.2 -phthalocyanine, .alpha.-H.sub.2 -phthalocyanine, .tau.-H.sub.2 -phthalocyanine, .beta.-H.sub.2 -phthalocyanine, .alpha.-copper phthalocyanine, .alpha.-titanyl phthalocyanine, Y-titanyl phthalocyanine, amorphous titanyl phthalocyanine, .alpha.-tetrafluorotitanyl phthalocyanine, .alpha.-haloindium phthalocyanines, .alpha.-vanadyl phthalocyanine, .alpha.-zinc phthalocyanine, .beta.-zinc phthalocyanine, x-magnesium phthalocyanine, .alpha.-chloroaluminum phthalocyanine, and hydroxygallium phthalocyanine.
- 3. The single layer positive organic photoconductor of claim 1 wherein said thermal carrier generation control agent is selected from the group consisting of primary, secondary, and tertiary amines, and ketals, carboxaldehydes, and sulfones having at least one of the functional groups --OH, --SH, >N--, >NH, and --NH.sub.2.
- 4. The single layer positive organic photoconductor of claim 3 wherein said thermal carrier generation control agent is selected from the group consisting of 1-methylhydatoin, 4-methyl-5-imidazolecarboxaldehyde, 4,5-diamino-2,6-dimercaptopyrimidine, 2,4-diamino-6-hydroxypyrimidine, dibenzosuberenol, methyl-4-methoxy-2-indolecarboxylate, 3,4-dihydro-3-methyl-2(1H)-quinazolinone, 3',5'-dihydroxyacetophenone, 1,8-dihydroxyanthraquinone, 2,4-dihydroxy-5,6-dimethylpyrimidine, and 4,6-dihydroxy-2-mercaptopyrimidine.
- 5. A single layer positive organic photoconductor comprising a composite comprising at least one photoconductive phthalocyanine pigment having a particle size less than about 1 .mu.m and substantially uniformly dispersed in a polymeric binder, said phthalocyanine pigment including nitrogen atoms in its structure and, optionally, a chelate metal, and said polymeric binder formed from an aliphatic polymer or copolymer having a main chain, with a saturated ring in said main chain, said composite further comprising at least one functional group which can form weak bondings with nitrogen atoms or with chelate metals of said phthalocyanine pigment, said at least one functional group selected from the group consisting of --OH, --SH, >N--, >NH, and --NH.sub.2, said at least one functional group provided by either (1) at least one separate thermal carrier generation control agent or (2) said at least one separate thermal carrier generation control agent and said polymeric binder, said at least one functional group present in an amount within the range of about 4 to 35 wt % per repeat unit of said polymer or copolymer so as to provide thermal stability of electronic properties of said organic photoconductor in the temperature range of about 35.degree. to 75.degree. C., said at least one pigment being present in an amount within the range of 13 to 17 wt % of said composite, wherein said polymeric binder has a general chemical structure given by
- --(--A--).sub.m --(--CR.sup.1 R.sup.2 --CR.sup.3 R.sup.4 --).sub.n --(--CR.sup.5 R.sup.6 --CR.sup.7 R.sup.8 --).sub.p --
- (a) where A is a saturated ring directly attached to said main chain and is composed of
- --(--CH.sub.2 --).sub.q --, where q=3-8, or
- --(--CH.sub.2 --).sub.q --(--O--).sub.r --(--N--).sub.s -- or
- --(--CH.sub.2 --).sub.q --(--S--).sub.r --, where q=2-8, r=1-2, and s=0-1;
- (b) where A may be substituted by at least one functional group R selected from the group consisting of alkyl, cycloalkyl, and allyl;
- (c) where R.sup.1, R.sup.2, R.sup.3, R.sup.4, R.sup.5, R.sup.6, R.sup.7, R.sup.8, R.sup.9, R.sup.10, and R.sup.11 are independently --OH, --SH, >N--, >NH, --NH.sub.2, hydrogen, halogen, alkyl, alkoxy, or allyl;
- (d) where m ranges from 0.15 to 1.0, and n and p each independently range from 0 to 0.85, with m+n+p=0.1.
- 6. The single layer positive organic photoconductor of claim 5 wherein said phthalocyanine pigment is selected from the group consisting of x-H.sub.2 -phthalocyanine, .alpha.-H.sub.2 -phthalocyanine, .tau.-H.sub.2 -phthalocyanine, .beta.-H.sub.2 -phthalo-cyanine, .alpha.-copper phthalocyanine, .alpha.-titanyl phthalocyanine, Y-titanyl phthalocyanine, amorphous titanyl phthalocyanine, .alpha.-tetrafluorotitanyl phthalocyanine, .alpha.-haloindium phthalocyanines, .alpha.-vanadyl phthalocyanine, .alpha.-zinc phthalocyanine, .beta.-zinc phthalocyanine, x-magnesium phthalocyanine, .alpha.-chloroaluminum phthalocyanine, and hydroxygallium phthalocyanine.
- 7. The single layer positive organic photoconductor of claim 5 wherein said thermal carrier generation control agent is selected from the group consisting of primary, secondary, and tertiary amines, and ketals, carboxaldehydes, and sulfones having at least one of the functional groups --OH, --SH, >N--, >NH, and --NH.sub.2.
- 8. The single layer positive organic photoconductor of claim 7 wherein said thermal carrier generation control agent is selected from the group consisting of 1-methylhydatoin, 4-methyl-5-imidazolecarboxaldehyde, 4,5-diamino-2,6-dimercaptopyrimidine, 2,4-diamino-6-hydroxypyrimidine, dibenzosuberenol, methyl-4-methoxy-2-indolecarboxylate, 3,4-dihydro-3-methyl-2(1H)-quinazolinone, 3',5'-dihydroxyacetophenone, 1,8-dihydroxyanthraquinone, 2,4-dihydroxy-5,6-dimethylpyrimidine, and 4,6-dihydroxy-2-mercaptopyrimidine.
- 9. A method of providing thermal stability of electronic properties of a single layer positive organic photoconductor at elevated temperatures within the range of about 35.degree. to 75.degree. C., said single layer positive organic photoconductor comprising a phthalocyanine pigment having a particle size less than about 1 .mu.m and substantially uniformly dispersed in a polymeric binder to form a composite, said polymeric binder formed from a polymer or copolymer having a main chain, with a saturated ring depending therefrom, said method comprising formulating said composite with at least one functional group selected from the group consisting of --OH, --SH, >N--, >NH, and --NH.sub.2, said formulating accomplished either by providing said functional group on said polymeric binder or as a separate thermal carrier generation control agent, or both, in an amount so as to provide said composite with a concentration of said functional group within the range of about 4 to 35 wt % per polymer or copolymer repeat unit, wherein said separate thermal carrier generation control agent is selected from the group consisting of primary, secondary, and tertiary amines, ketals, carboxaldehydes, and sulfones having at least one of said functional groups, and adding said at least one pigment to said binder in an amount of 13 to 17 wt % of said composite, wherein said polymeric binder has a general chemical structure given by ##STR14## (a) where B is a saturated ring dependent from said main chain and is composed of
- --(--CH.sub.2 --).sub.q --, where q=3-8, or
- --(--CH.sub.2 --).sub.q --(--O--).sub.r --(--N--).sub.s or
- --(--CH.sub.2 --).sub.q --(--S--).sub.r --, where q=2-8, r=1-2, and s=0-1;
- (b) where B may be substituted by at least one functional group R selected from the group consisting of alkyl, cycloalkyl, and allyl;
- (c) where R.sup.1, R.sup.2, R.sup.3, R.sup.4, R.sup.5, R.sup.6, R.sup.7, R.sup.8, R.sup.9, R.sup.10, and R.sup.11 are independently --OH, --SH, >N--, >NH, --NH.sub.2, hydrogen, halogen, alkyl, alkoxy, or allyl; and
- (d) where m ranges from 0.15 to 1.0, and n and p each independently range from 0 to 0.85, with+n+p=1.0.
- 10. The method of claim 9 wherein said thermal carrier generation control agent is selected from the group consisting of 1-methylhydatoin, 4-methyl-5-imidazolecarboxaldehyde, 4,5-diamino-2,6-dimercaptopyrimidine, 2,4-diamino-6-hydroxypyrimidine, dibenzosuberenol, methyl-4-methoxy-2-indolecarboxylate, 3,4-dihydro-3-methyl-2(1H)-quinazolinone, 3',5'-dihydroxyacetophenone, 1,8-dihydroxyanthraquinone, 2,4-dihydroxy-5,6-dimethylpyrimidine, and 4,6-dihydroxy-2-mercaptopyrimidine.
- 11. The method of claim 9 wherein said concentration of said functional group is provided by heating said composite to a temperature ranging from about 80.degree. to 300.degree. C. for a period of time ranging from several seconds to several hours, said heating leaving a concentration of at least about 4% of said functional groups when completed.
- 12. The method of claim 9 wherein said at least one functional group is attached to said polymeric binder.
- 13. The method of claim 9 wherein said at least one functional group is attached to at least one said thermal carrier generation control agent.
- 14. A method of providing thermal stability of electronic properties of a single layer positive organic photoconductor at elevated temperatures within the range of about 35.degree. to 75.degree. C., said single layer positive organic photoconductor comprising a phthalocyanine pigment having a particle size less than about 1 .mu.m and substantially uniformly dispersed in a polymeric binder to form a composite, said polymeric binder formed from a polymer or copolymer having a main chain, with a saturated ring in said main chain, said method comprising formulating said composite with at least one functional group selected from the group consisting of --OH, --SH, >N--, >NH, and --NH.sub.2, said formulating accomplished by providing said functional group on either (1) at least one separate thermal carrier generation control agent or (2) said at least one separate thermal carrier generation control agent and said polymeric binder, said at least one functional group present in an amount so as to provide said composite with a concentration of said functional group within the range of about 4 to 35 wt % per polymer or copolymer repeat unit, wherein said separate thermal carrier generation control agent is selected from the group consisting of primary, secondary, and tertiary amines, ketals, carboxaldehydes, and sulfones having at least one of said functional groups, and adding said at least one pigment to said binder in an amount of 13 to 17 wt % of said composite, wherein said polymeric binder has a general chemical structure given by
- --(--A--).sub.m --(--CR.sup.1 R.sup.2 --CR.sup.3 R.sup.4 --).sub.n --(--CR.sup.5 R.sup.6 --CR.sup.7 R.sup.8 --).sub.p --
- (a) where A is a saturated ring directly attached to said main chain and is composed of
- --(--CH.sub.2 --).sub.q --, where q=3-8, or
- --(--CH.sub.2 --).sub.q --(--O--).sub.r --(--N--).sub.s or
- --(--CH.sub.2 --).sub.q --(--S--).sub.r --, where q=2-8, r=1-2, and s=0-1;
- (b) where A may be substituted by at least one functional group R selected from the group consisting of alkyl, cycloalkyl, and allyl;
- (c) where R.sup.1, R.sup.2, R.sup.3, R.sup.4, R.sup.5, R.sup.6, R.sup.7, R.sup.8, R.sup.9, R.sup.10, and R.sup.11 are independently --OH, --SH, >N--, >NH, --NH.sub.2, hydrogen, halogen, alkyl, alkoxy, or allyl; and
- (d) where m ranges from 0.15 to 1.0, and n and p each independently range from 0 to 0.85, with+n+p=1.0.
- 15. The method of claim 14 wherein said thermal carrier generation control agent is selected from the group consisting of 1-methylhydatoin, 4-methyl-5-imidazolecarboxaldehyde, 4,5-diamino-2,6-dimercaptopyrimidine, 2,4-diamino-6-hydroxypyrimidine, dibenzosuberenol, methyl-4-methoxy-2-indolecarboxylate, 3,4-dihydro-3-methyl-2(1H)-quinazolinone, 3',5'-dihydroxyacetophenone, 1,8-dihydroxyanthraquinone, 2,4-dihydroxy-5,6-dimethyl-pyrimidine, and 4,6-dihydroxy-2-mercaptopyrimidine.
- 16. A single layer positive organic photoconductor comprising a composite comprising at least one photoconductive phthalocyanine pigment having a particle size less than about 1 .mu.m and substantially uniformly dispersed in a polymeric binder, said phthalocyanine pigment including nitrogen atoms in its structure and, optionally, a chelate metal, and said polymeric binder formed from an aliphatic polymer or copolymer having a main chain, with a saturated ring either in said main chain or depending therefrom, said composite further comprising at least one functional group which can form weak bondings with nitrogen atoms or with chelate metals of said phthalocyanine pigment, said at least one functional group selected from the group consisting of --OH, --SH, >N--, >NH, and --NH.sub.2, said at least one functional group provided by at least one of said binder and at least one separate thermal carrier generation control agent, or both, and present in an amount within the range of about 4 to 35 wt % per repeat unit of said polymer or copolymer so as to provide thermal stability of electronic properties of said organic photoconductor in the temperature range of about 35.degree. to 75.degree. C., said at least one pigment being present in an amount within the range of 13 to 17 wt % of said composite, wherein said binder is selected from the group consisting of ##STR15## where n ranges from about 10 to 10,000; ##STR16## where R is alkyl, substituted alkyl, alkoxy, --OH, --SH, >N--, >NH, or --CONH.sub.2 and where n ranges from about 5 to 20,000, x ranges from about 0.001 to 0.5, and y ranges from about 0.5 to 0.999, where the sum of x+y=1.0, with the proviso that where one of the functional groups of --OH, --SH, >N--, >NH, and --CONH.sub.2 is present, then y is within a range so as to provide a concentration of the functional group within the range of about 4 to 35 wt % per repeat unit; and ##STR17## where n ranges from about 5 to 20,000, and m ranges from 1 to 10.
- 17. The single layer positive organic photoconductor of claim 16 wherein said thermal carrier generation control agent is selected from the group consisting of primary, secondary, and tertiary amines, and ketals, carboxaldehydes, and sulfones having at least one of the functional groups --OH, --SH, >N--, >NH, and --NH.sub.2.
- 18. The single layer positive organic photoconductor of claim 17 wherein said thermal carrier generation control agent is selected from the group consisting of 1-methylhydatoin, 4-methyl-5-imidazolecarboxaldehyde, 4,5-diamino-2,6-dimercapto-pyrimidine, 2,4-diamino-6-hydroxypyrimidine, dibenzosuberenol, methyl-4-methoxy-2-indolecarboxylate, 3,4-dihydro-3-methyl-2(1H)-quinazolinone, 3',5'-dihydroxyacetophenone, 1,8-dihydroxyanthraquinone, 2,4-dihydroxy-5,6-dimethylpyrimidine, and 4,6-dihydroxy-2-mercaptopyrimidine.
- 19. A single layer positive organic photoconductor comprising a composite comprising at least one photoconductive phthalocyanine pigment having a particle size less than about 1 .mu.m and substantially uniformly dispersed in a polymeric binder, said phthalocyanine pigment including nitrogen atoms in its structure and, optionally, a chelate metal, and said polymeric binder being selected from the group consisting of ##STR18## where n ranges from about 10 to 10,000, x is within a range such as to provide an --OH content within the range of about 4 to 35 wt % per repeat unit, y ranges from about 0.001 to 0.5, and z ranges from about 0.40 to 0.95, where the sum of x+y+z=1.0, and ##STR19## where R is CH.sub.3, C.sub.2 H.sub.5, C.sub.6 H.sub.5, or C.sub.6 H.sub.5 CH.sub.2 and where n ranges from about 10 to 10,000, x is within a range such as to provide an --OH content within the range of about 4 to 35 wt % per repeat unit, y ranges from about 0.001 to 0.5, and z ranges from about 0.40 to 0.95, where the sum of x+y+z=1.0,
- said composite further including at least one separate thermal carrier generation control agent containing at least one functional group selected from the group consisting of --OH, --SH, >N--, >NH, and --NH.sub.2 and present in an amount within the range of about 4 to 35 wt % per repeat unit of said polymer or copolymer so as to provide thermal stability of electronic properties of said organic photoconductor in the temperature range of about 35.degree. to 75.degree. C., said at least one pigment being present in an amount within the range of 13 to 17 wt % of said composite.
- 20. The single layer positive organic photoconductor of claim 19 wherein said thermal carrier generation control agent is selected from the group consisting of primary, secondary, and tertiary amines, and ketals, carboxaldehydes, and sulfones having at least one of the functional groups --OH, --SH, >N--, >NH, and --NH.sub.2.
- 21. The single layer positive organic photoconductor of claim 20 wherein said thermal carrier generation control agent is selected from the group consisting of 1-methylhydatoin, 4-methyl-5-imidazolecarboxaldehyde, 4,5-diamino-2,6-dimercapto-pyrimidine, 2,4-diamino-6-hydroxypyrimidine, dibenzosuberenol, methyl-4-methoxy-2-indolecarboxylate, 3,4-dihydro-3-methyl-2(1H)-quinazolinone, 3',5'-dihydroxyaceto-phenone, 1,8-dihydroxyanthraquinone, 2,4-dihydroxy-5,6-dimethylpyrimidine, and 4,6-dihydroxy-2-mercaptopyrimidine.
- 22. A single layer positive organic photoconductor comprising a composite comprising at least one photoconductive phthalocyanine pigment having a particle size less than about 1 .mu.m and substantially uniformly dispersed in a polymeric binder, said phthalocyanine pigment including nitrogen atoms in its structure and, optionally, a chelate metal, and said polymeric binder formed from an aliphatic polymer or copolymer having a main chain, with a saturated ring depending therefrom, said composite further comprising at least one functional group which can form weak bondings with nitrogen atoms or with chelate metals of said phthalocyanine pigment, said at least one functional group selected from the group consisting of --OH, --SH, >N--, >NH, and --NH.sub.2, said at least one functional group provided by at least one of said binder and at least one separate thermal carrier generation control agent, or both, and present in an amount within the range of about 4 to 35 wt % per repeat unit of said polymer or copolymer so as to provide thermal stability of electronic properties of said organic photoconductor in the temperature range of about 35.degree. to 75.degree. C., said at least one pigment being present in an amount within the range of 13 to 17 wt % of said composite, wherein said polymeric binder has a general chemical structure given by ##STR20## (a) where B is selected from the group consisting of ##STR21## where R.sup.13 is hydrogen, halogen, alkyl, alkoxy, or allyl, ##STR22## (b) where R.sup.1, R.sup.2, R.sup.3, R.sup.4, R.sup.5, R.sup.6, R.sup.7, R.sup.8, R.sup.9, R.sup.10, and R.sup.11 are independently --OH, --SH, >N--, >NH, --NH.sub.2, hydrogen, halogen, alkyl, alkoxy, or allyl; and
- (c) where m ranges from 0.15 to 1.0, and n and p each independently range from 0 to 0.85, with m+n+p=1.0.
- 23. A single layer positive organic photoconductor comprising a composite comprising at least one photoconductive phthalocyanine pigment having a particle size less than about 1 .mu.m and substantially uniformly dispersed in a polymeric binder, said phthalocyanine pigmnent including nitrogen atoms in its structure and, optionally, a chelate metal, and said polymeric binder formed from an aliphatic polymer or copolymer having a main chain, with a saturated ring in said main chain, said composite further comprising at least one functional group which can form weak bondings with nitrogen atoms or with chelate metals of said phthalocyanine pigment, said at least one functional group selected from the group consisting of --OH, --SH, >N--, >NH, and --NH.sub.2, said at least one functional group provided by either (1) at least one separate thermal carrier generation control agent or (2) said at least one separate thermal carrier generation control agent and said polymeric binder, said at least one functional group present in an amount within the range of about 4 to 35 wt % per repeat unit of said polymer or copolymer so as to provide thermal stability of electronic properties of said organic photoconductor in the temperature range of about 35.degree. to 75.degree. C., said at least one pigment being present in an amount within the range of 13 to 17 wt % of said composite, wherein said polymeric binder has a general chemical structure given by
- --(--A--).sub.m --(--CR.sup.1 R.sup.2 --CR.sup.3 R.sup.4 --).sub.n --(--CR.sup.5 R.sup.6 --CR.sup.7 R.sup.8 --).sub.p --
- (a) where A is selected from the group consisting of ##STR23## where R is hydrogen or alkyl, ##STR24## where R is hydrogen or alkyl, ##STR25## (b) where R.sup.1, R.sup.2, R.sup.3, R.sup.4, R.sup.5, R.sup.6, R.sup.7, R.sup.8, R.sup.9, R.sup.10, and R.sup.11 are independently --OH, --SH, >N--, >NH, --NH.sub.2, hydrogen, halogen, alkyl, alkoxy, or allyl;
- (c) where m ranges from 0.15 to 1.0, and n and p each independently range from 0 to 0.85, with m+n+p=1.0.
CROSS REFERENCE TO RELATED APPLICATION
The present application is a continuation-in-part application of application Ser. No. 08/218,205, filed Mar. 25, 1994, now abandoned.
US Referenced Citations (7)
Non-Patent Literature Citations (2)
Entry |
Butvar--Properties and Uses. Monsanto Chemical Company, St. Louis, MO. pp. 3-4, 1991. |
Borsenberger, Paul M. & David S. Weiss. Organic Photoreceptors for Imaging Systems. New York: Marcel-Dekker, Inc. pp. 28-31, 1993. |
Continuation in Parts (1)
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Number |
Date |
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Parent |
218205 |
Mar 1994 |
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