The present invention relates to irrigation by means of sprinklers for agriculture, lawns, golf courses and other applications.
More particularly, the invention provides a sprinkler arranged to distribute water evenly over a field area of almost any shape. Preferably the invention relates to a pop-up sprinkler thus, when not in use, i.e., when no water pressure is applied, the entire device is level or below ground surface.
Due to an increasing shortage of fresh water and the higher cost of available water, wasteful irrigation systems which were acceptable when water was “too cheap to meter” are being replaced by more complex but more water-saving systems. One of these is an array of fixed-position sprinklers, which irrigate more or less evenly a circular area or a sector of a circular area.
Sprinklers in general and pop-up sprinklers in particular were developed for applications where a fixed sprinkler is unacceptable due to it forming an obstruction during normal use of the area. Typically an underground pipe array distributes pressured water to a first group of sprinklers for a predetermined time, after which computer-controlled solenoid valves divert the water to a second group of sprinklers, and so on until all areas to be watered have received the quantity of water intended.
Due to the substantial commercial possibilities of this irrigation tool, much effort has been invested in the attempt to provide an improved unit. The large number of patents on this subject makes a full review of prior art impractical. The following US Patents reflect the situation at the time of writing:
U.S. Pat. Nos. 3,940,066, 3,957,205, 4,073,438, 4,220,283, 4,350,300, 4,351,477, 5,028,005, 5,871,156, 5,938,121, 6,478,237, 6,488,218, 6,457,656, 6,491,235, 6,530,531, 6,651,904, 6,808,127, 7,048,208, 7,097,116 and US Patent Application Nos. 2002/0179734, 2003/0071140, 2004/0046046 and 2006/0283976.
Many of the prior art sprinklers can irrigate only a circular area with the sprinkler being disposed in the center of the circle. To irrigate a rectangular or square area close spacing (often referred to as “head to head” overlapping) is needed. Some designs rely on diaphragms to seal joints between moving components. However these diaphragm seals have a short working life particularly when the water contains solid particles, requiring replacement of the diaphragm in an underground unit, which is a difficult and time-consuming task. Other designs suffer from quickly blocked nozzles using normal irrigation water and require fine filtering of the feed water with the inevitable loss of water pressure resulting. Other designs are too complex for economic manufacture. Yet further designs are susceptible to early clogging, jamming or breakage. Consequently no prior-art design has yet won wide acceptance.
It is therefore one of the objects of the present invention to obviate the disadvantages of prior art devices and to provide a sprinkler which can be adjusted to economically irrigate areas of almost any shape.
It is a further object of the present invention to achieve even distribution of water over the area being irrigated.
The present invention achieves the above objects by providing a sprinkler being adjustable for the even irrigation of a land area of regular or irregular shape, said sprinkler comprising:
a lower water inlet,
an upper member within upper housing suspended on a vertical axis within said lower water inlet housing, being free to revolve around a vertical axis and revolvably supporting;
at least one nozzle assembly having at least one water inlet and an outlet jet and being supported on a horizontal axis at least indirectly by said upper member within the said upper housing;
means for variably tilting said nozzle assembly(ies) in a horizontal axis in accordance with the changing angular position of said nozzle around the central vertical axis when water pressure is introduced into said lower water inlet housing; and
means for imparting a vertical axis rotary movement to the inner member part within said upper housing directly supporting said at least one nozzle assembly.
In a preferred embodiment of the present invention there is provided a pop-up sprinkler comprising:
a lower water inlet,
an upper housing attached to or being an integral part of, the said lower water inlet,
an upper member within the said upper housing is slidably suspended on a vertical axis in said guide means of said lower water inlet housing, said upper member within said upper housing being slidable between an upper, deployed position and a retracted lower zero-flow position, and at least a part of said upper member within said housing being free to revolve around a vertical axis when in said upper, operating position, and revolvably supporting;
at least one nozzle assembly having at least one water inlet and an outlet jet and being supported on a horizontal axis at least indirectly by said upper housing:
means for variably tilting said nozzle assembly(ies) in a horizontal axis in accordance, with the changing angular position of said nozzle around the central vertical axis when water pressure is introduced into said lower water inlet housing and when said upper member within said upper housing is in its upper deployed state; and
means for imparting a vertical axis rotary movement to the upper member within said upper directly supporting said at least one nozzle assembly.
In a preferred embodiment of the present invention there is provided a pop-up sprinkler wherein said means for variably tilting said nozzle assembly(ies) on a horizontal axis in accordance with the angular position on a vertical axis of said upper member within the upper housing comprises:
at least one thin flat ring cam made of a flexible material, held stationary by a non-revolving component of said sprinkler;
screw means for adjusting the height of any section of said flat ring cam; and
a cam follower unit arranged for contact around a face of said flat ring cam, linkage elements being provided to connect said cam follower unit to said nozzle assembly and thereby to impart a tilting movement thereto.
In another preferred embodiment of the present invention there is provided a pop-up sprinkler wherein said linkage elements is an L-shaped post holding at its lower end said cam follower provided with an upward-facing roller while said upper end carries slot elements to engage a pin projecting from said nozzle(s).
In a further preferred embodiment of the present invention there is provided a pop-up sprinkler wherein said nozzle(s) is/are mounted in a revolvable turret suspended in a non-revolving portion, at least one sleeve member, able to emerge out of said upper housing, said sleeve placed within the upper housing,
said turret provided at its lower end, flexible legs so when, it emerge (pop-up) through the upper housing said flexible legs located beneath the lower end of the sleeve member, lifting the sleeve.
In a further preferred embodiment of the present invention there is provided a pop-up sprinkler wherein there is provided a substantially vertical divider in said upper member (turret) within the upper housing to form a wet section and a dry section, wherein said at least at least one water inlet of said nozzle is disposed in said wet section while said nozzle outlet jet is disposed in said dry section.
In yet a further preferred embodiment of the present invention there is provided a pop-up sprinkler wherein pressurized water is fed to at least one of said nozzles through a tube serving as a pivot for tilting said nozzle, said water being fed through a tube, said water exiting said tube through an exit aperture in fluid communication with said central bore, said nozzle being provided with a water inlet aperture inside the pivot bore in contact with said tube, the inter-alignment of the two apertures varying during pivoting of said nozzle to provide a higher flow-rate when said nozzle outlet jet is tilted at an upward angle and a lower flow-rate when said outlet jet is directed nearer the horizontal plane.
In another preferred embodiment of the present invention there is provided pop-up sprinkler wherein said at least one thin flat ring cam is held in a plurality of radially spaced-apart track holders, said track holders being guided to allow free movement in a vertical plane, said track holders being provided with a vertical-plane screw thread to mate with an adjusting screw accessible for adjustment from a shoulder of said upper housing.
In most of the preferred embodiments of the present invention there is prodded a pop-up sprinkler wherein two nozzle assemblies are provided, a primary nozzle being configured for irrigating areas in the vicinity of the border of the area to be irrigated and a secondary nozzle assembly being arranged for irrigating areas nearer the sprinkler and to assist preserving an even precipitation rate upon the area confined inside the desired contour, and may have, in addition, at least one fixed unadjustable nozzle.
In order to reduce manufacturing expenses and using existing manufacturing lines and since it is realized that users of prior-art sprinklers may be reluctant to uproot the whole unit and replace it by a sprinkler according to the invention. To overcome this problem, the invention also provides for an upper part of the sprinkler which is adaptable to existing ready installed systems.
Yet further embodiments of the invention will be described hereinafter.
It will thus be realized that the novel device of the present invention serves to provide even coverage by automatically reducing the water flow accordingly when a section of the contour of the irrigated area is closer to the sprinkler. As an example, assuming that the speed of rotation on the vertical axis of the device is constant, it will be understood that for any fixed angle, e.g., 30° a sector between 8-10 meters distant from the sprinkler will be much larger than a sector between 4-6 meters away. Thus for even coverage the flow rate from the nozzle needs to be higher when a longer range area is being irrigated and lower for areas nearer the sprinkler. Also, many of the areas requiring irrigation are of a rectangular shape and not round, to serve this requirement the nozzle needs to be tilted further upwards in order to increase the sprinkler range in order to reach the corners of the area, and returned to its former position when the nozzle points in the direction of a side (particularly the longer side) of the rectangle. In the present invention this change of flow rate is achieved automatically in a simple manner, as will be seen in
The invention will now be described further with reference to a pop-up sprinkler and to the accompanying drawings, which represent by example preferred embodiments of the invention. Structural details are shown only as far as necessary for a fundamental understanding thereof. The described examples, together with the drawings, will make apparent to those skilled in the art how further forms of the invention may be realized. It should be noted that the same arrangement could be used for regular non pop-up sprinklers.
There is seen in
A lower water inlet 12 forms the base of the sprinkler 10. Said inlet 12 has a conventional water inlet connection as well known in the art.
The housing 20 and upper member 22 is slidable, within housing (sleeve) 54, between an upper, deployed position (
Two nozzle assemblies 24 are seen in this preferred embodiment. Each nozzle assembly 24 has a water inlet 26 and an outlet jet 28. Each nozzle 24 is supported on a horizontal axis HH in the revolvable turret 22.
The tilting angle of the nozzle assemblies 24 in a horizontal axis typically changes several times during the course of one revolution of the turret 22, in accordance with an adjustment by the user, as required, for precise irrigation of the area located within the contour.
Nozzle tilting originates from a cam follower 30, mechanically linked to the nozzles, making contact with a cam disk 32. The follower 30 is displaced vertically while traveling around the face of the cam disk 32, so that nozzle tilting occurs in accordance with the changing angular position of the follower 30 and turret 22. The vertical movement of the cam follower 30 is transferred and converted on a vertical axis VV to a rotary movement of the nozzles by a mechanism 31. An example of a preferred mechanism will be described with reference to
Means is provided for imparting a vertical axis VV rotary movement to the turret 22. Description of a preferred embodiment will be given with reference to
In the illustrated preferred embodiment the nozzle assembly, referred to here as 24a is a primary nozzle configured for irrigating areas in the vicinity of the outer border of the area to be irrigated, and is typically disposed at an angle of about 30° above the horizontal. The secondary nozzle assembly, referred to here as 24b, has narrower flow passages and lower flow rates, for irrigating areas nearer the sprinkler.
With reference to the rest of the figures, similar reference numerals have been used to identify similar parts.
The flexible cam disk 32 comprises a thin flat ring made of a flexible material, suitably stainless steel is retained in eight (more or less) radially-spaced track holders 34, only one of which is shown. The vertical position of the track holders 34 can be individually changed by use of eight adjustment screws 36, one of which is seen in the diagram, the heads 38 of which are accessible from the top of the shoulders of upper housing 20. The track holders 34 are restrained from turning by being restricted to eight slots 40, as seen in
A preferred method for nozzle tilting is seen in
As seen in
The upper end of the L-shaped post 46 is forked 48 and carries slots 50 to engage a pin 52 projecting from each nozzle. Vertical movement of the post 46 causes the desired nozzle tilting which enables the sprinkler during each rotation to both reach further out and to irrigate areas nearer the sprinkler as required.
The same nozzle tilting action can be obtained by using other suitable mechanisms, (not shown) for example mounting the nozzles in a foamed, or very soft, rubber or foamed plastic, located as a sealing, near the vertical divider (60,
Seen in
The upper housing is comprised of two sections 54 and 56, in addition to the turret 22 which includes an outer top cover. The two sections 54, 56 can be opened and closed in a vertical plane in a telescopic manner.
Sleeve 54 permits the nozzle assembly to impart only when sleeve 54 is above the ground level, and vice versa.
Accordingly, the above up and down movement of the nozzles alleviates the nozzles from touching the ground surface dirt and debris.
Referring now to
Pressurized water is received by a horizontal axis tube 70, the tube also serving as a pivot for tilting of the nozzle 24. Water enters the central bore 72 of the tube 70, and exits the tube through an aperture 74 connecting the central bore 72 to the outer diameter of the horizontal tube 70. The outer diameter of the tube is in revolving contact with the nozzle bore 76, which is provided with a water inlet aperture 78 in a wall of the nozzle pivot bore 76. The rate of water flow is thus dependent on the degree of inter-alignment of the two apertures 74, 78. The degree of inter-alignment changes as the nozzle 24 is tilted on its pivot. The nozzle is arranged to provide a higher flow-rate when the nozzle outlet jet 28 is tilted at an upward angle (for irrigating distant areas) and a lower flow-rate when the outlet jet is directed nearer the horizontal plane for the irrigation of areas nearer the sprinkler. It should be noted that tube 70 could be a cylindrical body having a different inlet and outlet as seen in the various embodiments, where the water passage passing across the cylindrical bodies and the throttling process is done through a rear inlet (78a) at tube 76, rather then at inlet 78, as seen in
In
Another embodiment is seen in
While the nozzle in
The upper face 45 of the flange 44 provides ready access to all the adjusting screws 36, as seen in
Seen in
The cam follower 80 is provided with a horizontal axis wheel. The wheel 80 is slightly smaller than the height differential between the two ring cam disks 32.
The advantage of the double cam surface embodiment is that the follower 80 is positively driven both up and down and will thus overcome minor movement restrictions (“sticking”) often caused by an accumulation of dirt inside the sprinkler.
A tension spring 82 is used to ensure the downward stretching of the telescopic linkage element 86, at pop-up operational position after the convergence while cessation of water pressure inside the sprinkler.
Said mechanism is one possible utilization of a convergence linkage element between the follower and the nozzle, which enables to significantly shorten the upper housing 20.
Referring now to
Seen in
The scope of the described invention is intended to include all embodiments coming within the meaning of the following claims. The foregoing examples illustrate useful forms of the invention, but are not to be considered as limiting its scope, as those skilled in the art will readily be aware that additional variants and modifications of the invention can be formulated without departing from the meaning of the following claims.
This application is a National Phase Application of PCT International Application No. PCT/IL2007/000472, International Filing Date Apr. 12, 2007, claiming the benefit of U.S. Provisional Application No. 60/792,316, filed Apr. 17, 2006.
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