Portable radiation cure device

Information

  • Patent Grant
  • 6764719
  • Patent Number
    6,764,719
  • Date Filed
    Tuesday, September 18, 2001
    23 years ago
  • Date Issued
    Tuesday, July 20, 2004
    20 years ago
Abstract
A radiation cure device (10) has a removable light housing (25). The cure device (10) utilizes a fixed output power supply (55), a shutter mechanism (30) and is easily maneuverable because of its lighter weight. The light housing (20) is laterally offset and is adjustable in a lateral direction.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




This invention relates generally to a radiation cure device, and more specifically to a portable device having increased maneuverability, a laterally moveable and removable light housing.




2. Description of the Prior Art




Recently there has been developed a new ultraviolet coating for use on floors. The ultraviolet coating will protect floors from wear. In maintaining a floor in commercial settings, the cost to maintain a floor are approximately 85 percent labor and 15 percent material. Therefore, an ultraviolet coating that would reduce the labor results in significant savings and therefore increases the popularity of the newly developed UV coating. However, the UV coating cure devices to date having typically been quite large and cumbersome. They are often 400 pounds in weight and quite large. The maneuverability of these large curing devices are poor. Further, it is difficult to take a larger device into smaller areas such as a racquetball court. Still further, it would be difficult to lift the device over the threshold of some rooms such as racquetball courts. Japanese Patent 6'134381 discloses a UV curing device that has two sets of wheels, one for the X axis and one for the Y axis. Such a device does increase the maneuverability, but does little for reducing the size, protecting the light and making the cart easily maneuverable in small spaces.




The amount of curing that is done by the ultraviolet light is very dependent upon the voltage to which the cured device is connected. An operator will typically expect 120 volts from the outlet. However, due to problems that may arise from the transmission of power by the power companies, the voltage may be less than 120 volts. Other common reasons for having less than the anticipated voltage include long power runs, long extension cords and small gauge wires. Therefore, it is quite possible that an operator may attempt to cure an entire floor at 110 volts and then discover that the coating has not been cured due to a lack of power to the light source. It would then be necessary to redo the entire floor, resulting in a considerable waste of time. If the operator had known about the low voltage to begin with, the operator could have compensated for this when the first pass over the floor was made. It is, of course, understood that in other countries, the voltage may vary from 120 volts, but the same problem exists as to knowing the voltage that is being supplied.




In addition, it is often necessary to cure a floor that is under a protrusion. The protrusion could be a heating duct or other similar structure. The structure would be several inches off of the floor and would run along the length of a wall. Previously, in order to cure underneath such an obstacle, it was necessary to go perpendicular to the wall and cure only the width of the light housing. Then the curing device is moved over the width of the light housing and then moved in again. This was necessary because the light housing and the device would not fit under the obstruction if the curing device was run parallel to the obstruction. This takes a substantial amount of time to move into and out of each position, rather than running parallel along the length of the obstruction.




The present invention addresses the problems associated with the prior art devices and provides for an improved radiation-curing device. As used in this application, radiation may refer to ultraviolet, infrared or visible light. The type of radiation that is used would be dependent upon the coating and what radiation is necessary to cure the coating. The radiation radiates photo energy of any wavelength or frequency which causes curing or crosslinking or which catalyzes free radical polymerization of the applied photoreceptive materials to create the desired coating. The present invention is not limited to any particular coating or to any band of photoenergy other than the material be capable of being cured from a liquid to a solid state upon exposure of photoradiation after the coating has been applied to a floor surface.




SUMMARY OF THE INVENTION




In one embodiment, the invention is an apparatus for curing a photocurable material applied to a floor surface. The apparatus includes a wheeled frame, a light housing releasably connected with the frame, a power supply operatively connected to the frame and a source for curing light mounted in the light housing. A first connector is operatively connected to the power supply and a second, mating connector is operatively connected to the source of curing light, wherein the first and second connectors are releasably connected to each other. A releasable connection between the housing and the frame consisting essentially of one mechanical connection, the mechanical connection consisting essentially of a first mounting mechanism operatively connected to the light housing and a second mounting mechanism operatively connected to the frame, and in mating connection to the first mounting mechanism, wherein the light housing is releasably connected to the frame.




In another embodiment, the invention is an apparatus for curing a photocurable material applied to a floor surface. The apparatus includes a wheeled frame, a light housing operatively connected to the frame and a fixed output power supply. A source of curing light is mounted in the light housing and the light housing has a top and the top has a maximum height of 7 inches from the floor, wherein the apparatus is transportable and easily maneuverable in areas with limited access.




In another embodiment, the invention is an apparatus for curing a photocurable material applied to a floor surface having a wheeled frame, a light housing releasably connected to the frame and a power supply operatively connected to the frame. A source of curing light is mounted in the light housing. A first mounting mechanism is operatively connected to the light housing and a second mounting mechanism is operatively connected to the frame, wherein the light housing is releasably connected to the frame. One of the first and second mounting mechanisms have first and second positions, whereby the light housing is connectable to the frame at first and second lateral positions.




In another embodiment, the invention is an apparatus for curing a photocurable material applied to a floor surface. The apparatus includes a wheeled frame, a light housing operatively connected to the frame and a power supply operatively connected to the frame. A source of curing light is mounted in the light housing and the light housing is sized and configured to extend laterally at least one inch from any other portions of the apparatus, wherein the apparatus is movable parallel to and underneath an overhang.




In another embodiment, the invention is an apparatus for curing a photocurable material applied to a floor surface. The apparatus includes a wheeled frame, a light housing releasably connected to the frame and a fixed output power supply. A source of curing light is mounted in the light housing. A first connector is operatively connected to the power supply and a second, mating connector is operatively connected to the source of curing light, wherein the first and second connectors are releasably connected to each other. There is a releasable connection between the housing and the frame consisting essentially of a first mounting mechanism operatively connected to the light housing and a second mounting mechanism operatively connected to the frame, wherein the light housing is releasably connected to the frame and in mating connection to the first mounting mechanism. The light housing has a height of 7 inches or less from the floor and the apparatus has a weight of 100 pounds or less, wherein the apparatus is transportable and easily maneuverable in areas of limited access. One of the first and second mounting mechanism have first and second positions whereby the housing is connectable to the frame at first and second lateral positions. The light housing is sized and configured to extend laterally at least 1 inch from any other portion of the apparatus, wherein the apparatus is movable parallel to and underneath an overhang.




In another embodiment, the invention is a method of curing a photocurable material applied to a floor surface. The method includes applying a photocurable material to a floor, a wall having an obstruction extending out over the floor at least 1 inch in width. The apparatus is positioned for curing the photocurable material proximate the obstruction. The apparatus has a wheeled frame, a light housing operatively connected to the frame and a power supply operatively connected to the frame. A source of curing light is mounted in the light housing and the light housing is sized and configured to extend, laterally, at least 1 inch from any other portion of the apparatus. The apparatus is moved parallel to and underneath the obstruction.




In another embodiment, the invention is a method of replacing a light source in an apparatus for curing a photocurable material, the apparatus having a wheeled frame, a light housing releasably connected to the frame, a power supply operatively connected to the frame and a source of curing light mounted in the light housing. A first connector is operatively connected to the power supply and a second, mating connector is operatively connected to the source of curing light, wherein the first and second connectors are releasably connected to each other. A first mounting mechanism is operatively connected to the light housing and a second mounting mechanism is operatively connected to the frame, wherein the light housing is releasably connected to the frame. The method includes operating the apparatus, whereby the source of curing light becomes hot and then bums out. Prior to the light cooling, a first light housing is disconnected from the frame. The first light housing is replaced with a second light housing having a second source of light, whereby the apparatus may then be used without delay.




In another embodiment, the invention is a method of curing a photocurable material applied to a floor surface. The method includes applying a photocurable material to a floor. Then, an apparatus is positioned for curing the photocurable material. The apparatus has a wheeled frame, a light housing operatively connected to the frame and a power supply operatively connected to the frame. A source of curing light is mounted in the light housing. Then, the voltage being supplied to the apparatus is measured, whereby the voltage being supplied is used to determine a speed sufficient to move the apparatus to cure the photocurable material.




In another embodiment, the invention is a method of curing a photocurable material applied to a floor surface. The method includes applying a photocurable material to a floor. Then, an apparatus is positioned for curing the photocurable material. The apparatus has a wheeled frame, a light housing operatively connected to the frame and a power supply operatively connected to the frame. A source of curing light is mounted in the light housing. Then, the voltage being supplied to the apparatus is measured, whereby the voltage being supplied is used to determine if sufficient power is available to cure the photocurable material.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of the radiation curing device of the present invention;





FIG. 2

is a perspective view of the radiation curing device of

FIG. 1

viewed from the rear, left showing the light housing and shroud exploded away;





FIG. 3

is a perspective view of the radiation curing device of

FIG. 1

viewed from the rear, right showing the light housing and shroud exploded away;





FIG. 4

is a perspective view of the radiation curing device of

FIG. 1

viewed generally from underneath;





FIG. 5

is a perspective view of the light housing radiation cure device of FIG.


1


and the mounting mechanism on the shroud;





FIGS. 6A-6C

are schematic representations of the light housing in various positions;





FIG. 7

is a perspective view of the light and shutter assembly positioned in the light housing shown in

FIG. 1

, viewed generally from above;





FIG. 8

is a perspective view of the light and shutter assembly positioned in the light housing shown in

FIG. 1

, viewed generally from below;





FIG. 9

is an electrical schematic of the radiation cure device shown in

FIG. 1

;





FIG. 10

is a perspective view of another embodiment of a light housing; and





FIG. 11

is an enlarged perspective view of the plates on the light housing and the frame.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




Referring to the drawings, wherein like numerals represent like parts throughout the several views, there is generally disclosed at


10


a radiation cure device. The radiation cure device


10


includes a removable light housing


20


. The light housing


20


is in the shape of a rectangular box having an open bottom. The light housing


20


has a top


20




a


which has a slight protrusion


20




b


formed therein. The light housing


20


is mounted, as will be described more fully hereafter, so that the bottom


20




c


is approximately ½ inch from the floor. The sides


20




d


have a height of approximately 5 inches, thereby making the top


20




a


5½ inches from the floor. The protuberance


20




b


has a height of approximately 1½ inches and is sized and configured for the mounting, by means well known in the art, two housing fans


60


. The fans


60


provide cooling for the curing light


25


. Inside of the box is mounted a curing light


25


. The curing light


25


is typically an ultraviolet curing light, as is well known in the art. The curing light


25


is mounted in a shutter mechanism


30


. The shutter includes a first panel


31


and a second panel


32


. Referring now especially to

FIGS. 7 and 8

, the shutter mechanism


30


is shown in more detail. The panels


31


,


32


are pivotable to move from a closed position to an open position. A button


33


is depressible by means of a trigger


34


which is mounted to a handle


50


. The trigger


34


is connected by a cable (not shown) which has an end which is proximate the button


33


. Then, by depressing the trigger


34


, the end of the cable extends and depresses the button


33


, thereby moving a suitable mechanism inside of the housing


20


to move the first and second panels


31


,


32


to the open position. The shutter


30


allows the light


25


to be left on at all times without the use of a variable power supply, thereby saving substantially in weight and ease of design.

FIG. 7

shows the shutter assembly in a closed position and

FIG. 8

shows the shutter assembly in an open position. The curing light


25


is mounted inside of the shutter assembly, by means well known in the art, and as shown in FIG.


4


. The panels


30


,


31


are mounted between two end panels


61


,


62


. A top member


63


is operatively connected to and mounted between the end panels


61


,


62


. This provides the structure for the mounting of the panels


31


,


32


. The top


63


has a plurality of fins and openings to assist in dissipating heat that arises from the light


25


. The top


63


has flanges


63




a


,


63




b


formed therein. The shutter and light assembly, as shown in

FIG. 7

, is mounted in the housing


20


by the flanges


63




a


being received by elongate slots (not shown) inside of the light housing


20


. The shutter


30


is one similar to that used by Fusion Aetek UV Systems for other industrial applications, but uses a mechanical system to actuate the shutter device as opposed to an air supply which is available in other industrial applications. It is understood that any suitable mechanism may be used to operate the opening and closing of the shutter


30


. Further, it is understood that other suitable shutters


30


may be utilized as shutters are known in the art, such as those shown in International Application No. PCT/US99/21584. The height of the protuberance


20




b


of light housing


20


is only 7 inches from the floor to allow the device


10


to reach into smaller, or tighter areas, such as underneath a kick board or a desk. The height of the top


20




a


of the light housing


20


is only 5½ inches from the floor, allowing for even better access under tight areas for that portion of the light housing


20


. While the highest point of the light housing is only 7 inches from the floor, it is recognized that even a slightly higher light housing, while not as optimal, would still be beneficial. That is, a height of 10 inches or less would be advantageous compared to the prior art. It of course being understood that the lower the overall height of the light housing the better for reaching into tight areas. Two 3-inch openings


28


are formed in the protuberance


20




b


. Mounted underneath the openings


28


, by suitable means well known in the art, are two fans


29


.




The housing


20


has two amphenol connectors


22


which are suitably connected to the light


25


to provide power to the light


25


. The connectors


22


may be screw connectors or quick disconnect connectors. The connectors


22


have a female component


22




a


that is secured to the housing


20


and a male component


22




b


that is attached to the power wire


64


from the power supply


55


. This arrangement provides for a quick and easy disconnect to enable the light housing


20


to be disconnected from the frame


40


.




The housing


20


may easily be removed in a short period of time, less than one minute. Further, the light housing


20


can be removed without the use of tools. This is accomplished by means having a first mounting mechanism on the light housing


20


and a second mounting mechanism carried by the frame


40


. The first mounting mechanism comprises four plates


21




a


-


21




d


mounted on the back wall


20




e


by suitable means such as bolts


23


. Angled protrusions


24




a


-


24




d


are mounted to the plates


21




a


-


21




d


by suitable means such as welding. Two mounting studs


26


,


27


are also secured to the back wall


20




e


of the housing


20


. As will be described more fully hereafter, the angled protrusions


24




b


,


24




c


are utilized in mounting the housing


20


in a central position. Angled protrusion


24




d


and mounting stud


27


are utilized when mounting the housing in a position laterally to the left, as viewed in FIG.


5


. Angled protrusion


24




a


and mounting stud


26


are utilized in mounting the housing


20


to a laterally opposite position to the right, as viewed in FIG.


5


.




An enlarged view of a portion of the first mounting mechanism and second mounting mechanism is shown in FIG.


11


. Here, the interlocking mechanism for connecting the housing


20


to the frame


40


without fasteners is shown in more detail. The angled protrusion


24




b


has a first segment


98


which is perpendicular to the plate


21




b


. A second segment


99


is operatively connected to and preferably integral with the first segment


98


. The second segment


99


is perpendicular to the first segment


98


. The second segment


99


is parallel to and spaced from the plate


21




b


. Similarly, the angled protrusion


68




a


has a first segment


97


that is perpendicular to the plate


68


and a second segment


96


which is perpendicular to the first segment


97


. The second segment


96


is parallel to and spaced from the plate


68


. The second segment


99


and plate


21




b


forms a slot into which the second segment


96


is positioned. Further, the second segment


96


and plate


68


forms a slot in which the second segment


99


is positioned. This sliding, interlocking connection provides for an interlocking of the light housing


20


and frame


20


which consists of a single releasable connection consisting essentially of the first mounting mechanism and second mounting mechanism for holding the light housing


20


in place. No further assembly, such as wing nuts, etc., are utilized.




The frame


40


includes a right member


41


connected to a left member


42


by a rear member


43


. A front member


44


also connects the right side


41


to the left side


42


. The right side


41


and left side


42


have an angle proximate the front to mount two casters


65


. Two wheels


66


are mounted in the casters


65


. The casters


65


rotate to provide for maneuverability for the device


10


. A bottom


45


is attached to the frame


40


to form a platform for the power supply


55


. Attached to the front of the frame


40


is a second attachment plate


46


. The attachment plate


46


has been removed from some Figures to better show other features of this invention. The second attachment plate has a front member


46




a


operatively connected to a top member


46




b


. Two triangular shaped side members


46




c


are operatively connected to the top member


46




b


and front member


46




a


. The members


46




a


-


46




c


are connected by means well known in the art, such as welding. Two support openings


46




d


,


46




e


are formed in the front member


46




a


. As will be described later, the support openings


46




d


,


46




e


are sized and configured to receive the mounting studs


26


,


27


. The attachment plate


46


is secured to the frame


40


by suitable means such as welding. The top member


46




b


rests on the front member


44


and the sides


46




c


are positioned proximate the right side


41


and left side


42


. Two plates


67


,


68


are secured to the front member


46




a


by suitable means such as bolts. Angled protrusions


68




a


,


67




a


are connected to the plate


67


,


68


by suitable means such as welding. The protrusions


67




a


,


68




a


mate with the angled protrusions


24




b


,


24




c


to allow for a releasable connection between the light housing


20


and the frame


40


. It can be seen that the angled protrusion


24




b


mates with the angled protrusion


68




a


and protrusion


24




c


mates with angled protrusion


67




a


. This creates for a simple and easy connection and allows for the light housing to be removed with no tools and also easily in less than one minute. It is only necessary to disconnect the wiring connectors from the connectors


22


and lift off the light housing to remove the light housing


20


. The housing


20


is simply positioned above the angled protrusions


68




a


,


67




a


, with the protrusions


24




b


,


24




c


adjacent. Then the housing


20


is lowered and the angled protrusions


68




a


,


67




a


guide the housing


20


into position. It can be seen that each of the angled protrusions


24




a


-


24




d


and


67




a


,


68




a


are L-shaped and are set at the same angle, with respect to their respective plates, as the protrusion to which they mate. The protrusions


68




a


,


67




a


form a V to receive the angled protrusions


24




b


,


24




c


. The V formed by the protrusions


67




a


,


68




a


will limit the downward travel of the housing


20


. The interlocking of the second segments


96


,


99


, as previously described, prevent the housing


20


from moving forward. It can therefore be seen that the housing


20


is releasably connected to the frame


20


and may be done so without tools or other connections or mechanisms to hold the housing


20


firmly in place. The mounting mechanism which consists essentially of only a single mechanism for holding the housing


20


in position. That is, the single mechanism is the combination of the angled protrusions


21




a


-


21




d


and


68




a


,


67




a


. There is no secondary mechanism such as wing nuts, bolts or screws, etc., necessary and the housing is therefore provided with a very easily releasable and quickly connectable mounting mechanism. The handle


50


is attached to the frame


40


by suitable means, well known in the art, such as welding. Alternately, a folding or telescoping handle could be utilized. Two wheels


47


are secured to the back of the frame


40


to allow for maneuverability of the cart


10


. The rear wheels


47


are fixed.




A covering or shroud


70


is preferably made of a durable, lightweight plastic and covers the frame


40


and the components thereon.





FIGS. 6



a


-


6




c


are schematic representations of the light housing


20


being positioned in three different configurations. The housing


20


is 24 inches in width. The shroud


70


, at its front end, has a width of 18 inches. Therefore, the housing


20


extends 3 inches laterally on both sides of the shroud


70


. The shroud


70


is wider in the front than the back because of the two enlarged areas to provide for space for the caster wheels


65


,


66


to rotate. At the rear, the device


10


is only 14½ inches in width. It can therefore be seen that there is a 3-inch offset that can be utilized to go underneath obstacles and parallel to the obstacles. It is not necessary to move the device


10


in and out repeatedly to cover a length of flooring underneath an obstacle. In some circumstances, a 3-inch overhang is not sufficient to get completely underneath an obstacle. Therefore, the device


10


is easily adapted to provide a further offset to the right or to the left.

FIG. 6



b


shows the light housing connected with a lateral offset to the right and

FIG. 6



c


shows the lateral offset to the left. For the lateral offset to the right, as shown in

FIG. 6



b


, protuberance


24




a


is in mating alignment with the protuberance


67




a


. The mounting stud


26


is positioned in the supporting opening


46




d


. When in the offset position shown in

FIG. 6



c


, the protuberance


24




d


is in mating relationship with the protuberance


68




a


and the mounting stud


27


is in position in the support opening


46




e


. The mounting studs


26


,


27


provide support for the weight of the housing


20


as it is offset either to the right or to the left. By offsetting the housing


20


, the lateral offset in either direction is increased an additional 12 inches to 15 inches. While it has been found that a lateral offset of 3 inches in the center position is advantageous for many operations, the additional lateral offset provides for additional flexibility in being able to cure hard-to-reach areas. Preferably, the lateral offset is at least 1 inch or greater, preferably at least 2 inches or greater, and more preferably at least 3 inches or greater.




When not running parallel to an obstacle, the height of the housing in the center is important. If it is desired to design the device


10


so that it is more versatile for this use, a second embodiment of a light house


20


′ may be used. In this embodiment, the top


20




a


′ is flat and there is no protuberance. Instead, the fans


60


are mounted proximate the back wall


20




d


′ so as not to increase the overall height of the housing


20


′. This embodiment is shown in FIG.


10


. The plates


21




a


′-


21




d


′ are identical to the plates


21




a


-


21




d


. Further, the connectors


22




a


′ may be placed on the back wall


20




d


′ thereby minimizing the height of the light housing


20


′ to allow for additional clearance when moving forward. Ultimately, when going underneath an obstacle straight in front of the device, the shroud or covering


70


will determine how far the device


10


may go under an obstacle. By placing the fans


60


and connectors


22


on the back wall


20




d


, the over height of the light housing


20


is minimized. Preferably, this height is less than 10 inches, and more preferably 7 inches or less. Further, the width of the housing, the distance from the front edge to the back edge is important. In the present embodiment, the width is 6 inches. A width of at least 4 inches or more is desired to allow for increased ability to cover hard-to-reach areas.




As shown in

FIGS. 2

,


3


and


9


the radiation cure device


10


includes a fixed power supply


55


which is connected to the electrical cord


48


through a connector/contactor


49


. A fan


56


is mounted to the frame


40


and provides for air movement to remove heat from the radiation cure device


10


. The power supply


55


is a fixed output power supply that weighs approximately 35 pounds. Prior art power supplies were typically variable power supplies that were substantially heavier. The variable power supplies allowed the amount of wattage to be adjusted. This was often used to dial down the amount of power when the light was not being used to cure the coatings. The reason for this is that the light can easily start to burn the floor in 5 to 15 seconds if it is motionless and at full power. It is also not advisable to turn the light on and off frequently as this severely shortens the life of the bulb. Therefore, the prior art devices address this problem by providing a variable power supply so that the amount of power to the light bulb could be decreased, thereby decreasing the heat. However, the present invention uses a fixed power supply so that the output is always at its maximum for curing the coating, which is desired. The use of a shutter is significant in that it allows for the light to stay on and still shut off the light and heat from the light


25


to the coating or floor and thereby preventing burning when the radiation cure device


10


is stationary.




The power supply


55


includes capacitors


57


(7 ufd and 25 ufd). A first cord


58




a


connects the capacitors


57


to a first connector


22




b


and a second cord


58




b


connects the power supply


55


to a second connector


22




b


. The first and second connectors


22




b


are releasably connected to connectors


22




a


. The connectors


22




a


are operatively connected to the light


25


, wherein power is provided to the light


25


.




The present invention preferably weighs less than 100 pounds and is preferred to weigh 70 pounds or less. This, in comparison to the prior art 430 pounds is a substantial reduction in weight, which greatly increases maneuverability and ease of transportation. Further, the present invention has a removable light housing


20


. This allows the light housing


20


, which includes the curing light


25


to easily be removed and transport it separately between jobs. Also, because of the decreased size, the cart is able to be position under any obstacles which are less than a foot off the ground with limited accessibility to items which are only 7 inches off the ground or have overhangs of that height.




A lamp power switch


77


is used to turn on the lamp


25


after the cord


48


has been plugged in to a power outlet. A power indicator


78


is mounted on the shroud


70


adjacent to the power switch


77


and is lit when the plug


48


is connected to a suitable electrical outlet and power is being supplied to the device


10


. A lamp power indicator


79


is also mounted on the shroud


70


and indicates when power is being supplied to the lamp


25


. A first fuse


75


(2 amps) and a second fuse


76


(20 amps) may also be utilized in the electrical schematic of the device


10


.




A volt meter


80


is utilized in the electrical schematic of the device


10


. The volt meter


80


reads out the amount of voltage going to the light


25


. Under normal circumstances, the voltage is anticipated to be 120 volts. The amount of curing is determined by the speed on which the device


10


is moved as well as by the amount of radiation given off by the light


25


. The amount of radiation is dependent upon the voltage going to the light


25


. It is anticipated that the voltage will always be 120 volts, for instance in the United States. As long as the voltage is close to this, the correct amount of curing takes place when the operator travels at the operator's normal speed. However, if the voltage goes below this number, the operator has to compensate by going at a lower speed. To date, the prior art devices have not had any way of determining whether or not the correct amount of voltage is being supplied to an electrical outlet. With the increases in brownouts and power shortages, this is a critical factor as the electrical companies will sometimes reduce the voltage available through their lines. The other reasons previously noted also give rise to the need addressed by the volt meter


80


. The volt meter


80


reads the amount of voltage available to the lamp


25


and allows the operator to make the necessary compensation when curing the floor for the first time. The operator is not left with the situation of having done the whole floor at its given speed and then having to redo it when it is later determined that the floor is not curing due to lower voltage. While the preferred embodiment of the present invention uses a volt meter, it is understood the other suitable signaling devices such as a light may also be used. Further, while the present invention contemplates having the operator correct the voltage problem before proceeding, it is also possible to compensate for the difference in voltage by propelling the device at a different speed, it is understood that if the device


10


was powered by a motor, compensation could be made by controlling the speed of the motor.




The power supply from Fusion is a Fusion Aetek UV 120 volt, 20 amp power supply and the bulb is a lamp-Fusion Aetek UV 07-01548 18-inch bulb, although it is recognized that other suitable bulbs or housing and power supply may be utilized.




The above specification, examples and data provide a complete description of the manufacture and use of the composition of the invention. Since many embodiments of the invention can be made without departing from the spirit and scope of the invention, the invention resides in the claims hereinafter appended.



Claims
  • 1. An apparatus for curing a photocurable material applied to a floor surface, comprising:a) a wheeled frame; b) a light housing releasably connected to the frame; c) a power supply operatively connected to the frame; d) a source of curing light mounted in the light housing; e) a first connector operatively connected to the power supply; f) a second, mating connector operatively connected to the source of curing light, wherein the first and second connectors are releasably connected to each other; and g) a releasable connection between the housing and the frame consisting essentially of one mechanical connection, the mechanical connection consisting essentially of: i) a first mounting mechanism connected to the light housing; and ii) a second mounting mechanism connected to the frame and in mating connection to the first mounting mechanism, wherein the light housing is releasably connected to the frame.
  • 2. The apparatus of claim 1, wherein the fast mounting mechanism is a first mounting member having a first member forming a first slot with a first plate operatively connected to the light housing and the second mounting mechanism is a second mounting member having a second member forming a second slot with a second plate operatively connected to the frame.
  • 3. The apparatus of claim 2, wherein the first member is mounted at a first angle to the first plate and the second member is mounted to the second plate at a second angle to the second plate the first and second angles being equal.
  • 4. The apparatus of claim 3, wherein the first mounting mechanism comprises a third mounting member, operatively connected to the first plate, the first and third mounting members forming a generally V-shape, and the second mounting member comprises a fourth mounting member operatively connected to the second plate, the second and third mounting members forming a generally V-shape.
  • 5. An apparatus for curing a photocurable material applied to a floor surface, comprising:a) a wheeled frame; b) a light housing operatively connected to the frame; c) a fixed output power supply; d) a source of curing light mounted in the light housing; and e) the light housing having top and the top being a limiting factor in the apparatus going under an obstacle and the top having a maximum height of 7 inches from the floor, wherein the apparatus is transportable and easily maneuverable in areas with limited access.
  • 6. The apparatus of claim 5, wherein the apparatus has a weight of 100 pounds or less.
  • 7. An apparatus for curing a photocurable material applied to a floor surface, comprising:a) a wheeled frame; b) a light housing releasably connected to the frame; c) a power supply operatively connected to the frame; d) a source of curing light mounted in the light housing; e) a first mounting mechanism operatively connected to the light housing; f) a second mounting mechanism operatively connected to the frame, wherein the light housing is releasably connected to the frame. g) one of the first and second mounting mechanism having first and second positions, whereby the light housing is connectable to the frame at first and second lateral positions.
  • 8. The apparatus of claim 7, wherein the first mounting mechanism is a first mounting member having a first member forming a first slot with a first plate operatively connected to the light housing and the second mounting mechanism is a second mounting member having a second member forming a second slot with a second plate operatively connected to the frame, one of said housing and frame having a first support member and the other of said housing and frame having a second, receiving support member.
  • 9. The apparatus of claim 8 wherein the first support member is a post and the second support member is an opening formed in the other of said housing and frame.
  • 10. An apparatus for curing a photocurable material applied to a floor surface, comprising:a) a wheeled frame; b) a light housing operatively connected to the frame; c) a power supply operatively connected to the frame; d) a source of curing light mounted in the light housing; and e) the light housing sized and configured to extend, laterally, at least 1 inch from any other portion of the apparatus, wherein the apparatus is moveable parallel to and underneath an overhang.
  • 11. The apparatus of claim 10, wherein the light housing extends at least 2 inches from any other portion of the apparatus.
  • 12. The apparatus of claim 10, wherein the light housing extends at least 3 inches from any other portion of the apparatus.
  • 13. The apparatus of claim 10, further comprising a volt meter operatively connected to the power supply, wherein voltage to the power supply may be measured.
  • 14. An apparatus for curing a photocurable material applied to a floor surface, comprising:a) a wheeled frame; b) a light housing releasably connected to the frame; c) a fixed output power supply; d) a source of curing light mounted in the light housing; e) a first connector operatively connected to the power supply; f) a second, mating connector operatively connected to the source of curing light, wherein the first and second connectors are releasably connected to each other; g) a releasable connection between the housing and the frame consisting essentially of: i) a first mounting mechanism operatively connected to the light housing; ii) a second mounting mechanism operatively connected to the frame, wherein the light housing is releasably connected to the frame and in mating connection to the first mounting mechanism; h) the light housing having a height of 7 inches or less from the floor, and the apparatus having a weight of 100 pounds or less, wherein the apparatus is transportable and easily maneuverable in areas with limited access; i) one of the first and second mounting mechanism having first and second positions whereby the light housing is connectable to the frame at first and second lateral positions; and j) the light housing sized and configured to extend, laterally, at least 1 inch from any other portion of the apparatus, wherein the apparatus is moveable parallel to and underneath an overhang.
  • 15. The apparatus of claim 14, further comprising a volt meter operatively connected to the power supply, wherein voltage to the power supply may be measured.
Parent Case Info

This application claims the benefit of U.S. provisional application 60/233,116 filed Sep. 18, 2000.

US Referenced Citations (8)
Number Name Date Kind
2057776 Groven Oct 1936 A
4200085 Buehl Apr 1980 A
4241255 Sugiyama et al. Dec 1980 A
4309452 Sachs Jan 1982 A
4999216 Gaske et al. Mar 1991 A
6096383 Berg et al. Aug 2000 A
6207118 Gaven et al. Mar 2001 B1
20020175299 Kanie et al. Nov 2002 A1
Foreign Referenced Citations (2)
Number Date Country
6-134381 May 1994 JP
WO 0121321 Mar 2001 WO
Non-Patent Literature Citations (2)
Entry
Multi-Clean Brochure, dated Jul. 1999.
Multi-Clean® Article (Jul. 1999), 4 pgs.
Provisional Applications (1)
Number Date Country
60/233116 Sep 2000 US