The present disclosure is related to the field of bushings for use with pressure switches for sensing the pressure of hydrocarbons flowing through a pipeline, in particular, ported bushings that allows testing equipment to be attached thereto for testing the operation of the pressure switch.
In pipelines carrying liquid or gas hydrocarbons flowing at high pressure, it is known to use a pressure switch mounted externally to the pipeline to sense the pressure of the fluids or gas flowing through the pipeline. If the pressure of the fluids or gas flowing through the pipeline becomes excessive, the pipeline may burst. A pressure switch can help prevent pipeline ruptures if it is functioning correctly. This can be accomplished by setting a pressure threshold setting on the pressure switch whereupon the pressure of the fluids or gas flowing through pipeline exceed the threshold, the pressure of the fluids can cause the operation of an electrical switch that can further open or close an electrical circuit that can be operatively coupled to other equipment that can lower the pressure of the fluids or gas flowing through the pipeline, as well known skilled in the art. This can be done by slowing down the operation of a pump that is pumping the fluids or gas through the pipeline, or shutting the pump off altogether. Thus, it is extremely important to test pressure switches on a regular basis to ensure that they are functioning properly. In some jurisdictions, government regulations require mandatory periodic testing of pressure switches. In order to accommodate this testing, it is known to mount a pressure switch on an isolator valve, whose function is to isolate the pressure switch from the pipeline, and to run diagnostic tests on the pressure switch without having to remove it and send it to a repair facility.
Current isolator valve designs consist of a ball valve with test ports integral to the valve housing so that a pressure gauge, pressure pump, or other diagnostic tools can be attached to test the functionality of the attached pressure switch. The problem with this type of design is that if any portion of this isolator valve malfunctions, the whole item must be replaced since the test ports are integrated on the valve housing. In order to repair or replace a malfunctioning isolator valve, field personnel must take the corresponding pipeline out of operation, which can result in lost revenues for the pipeline operator.
It is, therefore, desirable to provide a ported bushing for a pressure switch housing that overcomes the shortcomings of prior art designs comprising the aforementioned isolator valves.
For the purposes of this specification, the term “valve” shall mean any type of valve as well known to those skilled in the art that can isolate one port or opening from another port or opening, and shall not be limited to any type of valve mechanism that can be used within the valve to provide the means of the isolation function of the valve.
Broadly stated, in some embodiments, a ported bushing is provided for a pressure switch configured for monitoring the pressure of hydrocarbons flowing through a pipeline, the ported bushing comprising: a tubular main body further comprising first and second ends, and a sidewall thereby forming a central passageway between the first and second ends; first attachment means for attaching the pressure switch to the first end; second attachment means for attaching the second end to the pipeline or to a first valve connected to the pipeline; and first and second ports disposed through the sidewall to provide communication to the central passageway, the first and second ports configured to operatively couple with test equipment configured for testing the operation of the pressure switch.
Broadly stated, in some embodiments, the ported bushing can further comprise two flat exterior surfaces at the top of the main body such that a wrench can be used to turn the entire main body.
Broadly stated, in some embodiments, a system is provided for testing a pressure switch configured for monitoring the pressure of hydrocarbons flowing through a pipeline, the system comprising: a ported bushing, further comprising: a tubular main body further comprising first and second ends, and a sidewall thereby forming a central passageway between the first and second ends, first attachment means for attaching the pressure switch to the first end, second attachment means for attaching the second end to a first valve connected to the pipeline, and first and second ports disposed through the sidewall to provide communication to the central passageway, the first and second ports configured to operatively couple with test equipment configured for testing the operation of the pressure switch; a test valve configured for operatively coupling to one of the first and second ports; a pressure gauge configured for operatively coupling to the other of the first and second ports; and the first valve configured for operatively coupling the second end to a tee coupler disposed on the pipeline.
Broadly stated, in some embodiments, the first and second attachment means further comprise threads configured for threadably coupling the main body to the pressure switch and to the pipeline or to the valve, respectively.
Broadly stated, in some embodiments, the main body can further comprise two substantially parallel flattened surfaces disposed on the sidewall of the main body wherein a wrench can engage the flattened surfaces to rotate the main body.
Broadly stated, in some embodiments, the main body can further comprise at least one set screw disposed near the first end, the at least one set screw configured to secure the pressure switch to the main body when the pressure switch is operatively attached to the main body via the first attachment means.
Broadly stated, in some embodiments, the main body can further comprise, or be integrated with, a pressure switch trim.
Broadly stated, in some embodiments, the main body can further comprise, or be integrated with, a pressure switch housing body.
Broadly stated, in some embodiments, a method is provided for testing a pressure switch configured for monitoring the pressure of hydrocarbons flowing through a pipeline comprising a tee coupler disposed thereon, the method comprising the steps of: providing a system for the testing the pressure switch, the system comprising: a ported bushing, further comprising a tubular main body further comprising first and second ends, and a sidewall thereby forming a central passageway between the first and second ends, first attachment means for attaching the pressure switch to the first end, second attachment means for attaching the second end to a first valve connected to the pipeline, and first and second ports disposed through the sidewall to provide communication to the central passageway, the first and second ports configured to operatively couple with test equipment configured for testing the operation of the pressure switch, a test valve configured for operatively coupling to one of the first and second ports, a pressure gauge configured for operatively coupling to the other of the first and second ports, and the first valve configured for operatively coupling the second end to a tee coupler disposed on the pipeline; installing the system between the pressure switch and the tee coupler, wherein: the first valve is operatively coupled to the tee coupler, the ported bushing is operatively coupled to the first valve, the test valve is operatively coupled to one of the of the first and second ports wherein the test valve is in communication with the central passageway, the test valve initially in a closed position, the pressure gauge is operatively coupled to the other of the first and second ports wherein the pressure gauge is in communication with the central passageway, and the pressure switch is operatively coupled to the ported bushing; closing the first valve; attaching a source of gas or fluid that can be pumped to the test valve and opening the test valve; pumping the gas or fluid into the ported bushing wherein the pressure of the gas or fluid in the ported bushing increases until the pressure switch operates; and reading the pressure gauge after the pressure switch operates to obtain a pressure reading displayed thereon.
Referring to
In some embodiments, ported bushing with integrated pressure switch trim 1 can further comprise test port 8 and test port 12 extending through sidewall 3 to provide communication with central passageway 18. Test ports 8 and 12 can further comprise threads 10 and 14, respectively. In some embodiments, test ports 8 and 12 can be configured to receive test equipment for testing a pressure switch operatively connected to ported bushing with integrated pressure switch trim 1, as described in more detail below.
In some embodiments, ported bushing with integrated pressure switch trim 1 can comprise end threads 16 disposed on valve end 7 for threading ported bushing with integrated pressure switch trim 1 into a valve (not shown) having a standard-sized threaded opening as well known to those skilled in the art, such as 1 inch, 1½ inch, 2 inch and so on.
In some embodiments, ported bushing with integrated pressure switch trim 1 can further comprise substantially parallel flat surfaces 22 and 30 deposed on main body 2 near pressure switch end 5 for receiving a wrench to turn ported bushing with integrated pressure switch trim 1 into or out of a threaded fitting (not shown) as well known to those skilled in the art.
Referring to
Referring to
Referring to
Referring to
In some embodiments, ported pressure switch housing 41 can further comprise substantially parallel flat surfaces 82 and 90 deposed on main body 62 for receiving a wrench to turn ported pressure switch housing body 41 into or out of a threaded fitting (not shown) as well known to those skilled in the art.
Referring to
In some embodiments, test equipment can be coupled to test ports 8 and 12 for testing the operation of pressure switch 36. This test equipment can include test valve 38 operatively coupled to one of test ports 8 and 12, and pressure gauge operatively coupled to the other of test ports 8 and 12. For illustrative purposes only, test valve 38 is shown coupled to test port 8 and pressure gauge 40 is shown coupled to test port 12 in
In normal operation, ported bushing with integrated pressure switch trim 1 or ported bushing 34 or ported pressure switch housing body 41 can have one or both of test valve 38 and pressure gauge 40 installed in test ports 8 and 12, wherein test valve 38 is closed or turned off. In other embodiments, ported bushing with integrated pressure switch trim 1 or ported bushing or ported pressure switch housing body 41 can simply have threaded plugs or bolts threaded into one or both of test ports 8 and 12 to close them off. In operation, test ports 8 and 12 would be closed off, either with plugs or with test valve 38 and pressure gauge 40 installed therein, and valve 42 would be open to allow fluids flowing through pipeline 50 to be in communication with pressure switch 36.
When pressure switch 36 is to be tested, valve 42 is closed by operating handle 45. If the ported bushing with integrated pressure switch trim 1 or ported bushing 34 or ported pressure switch housing body 41 only had plugs installed in test ports 8 and 12, the plugs can be removed and test valve 38 and pressure gauge 40 installed therein. A source of gas or fluid that can be pumped can be coupled to threaded opening 39 of test valve 38, which is initially closed. In some embodiments, a hand-operated pump, as well known to those skilled in the art, can be used to pump air or fluid from a reservoir or container. Test valve 38 can then be opened, and the pump can be operated to pump air or fluid into ported bushing with integrated pressure switch trim 1 or ported bushing 34 or ported pressure switch housing body 41 to increase the pressure of the gas or fluid that is in communication with pressure switch 36. Pressure gauge 40 can provide a visual pressure reading of the gas or fluid in the ported bushing as the pump is being operated. The pump can be operated to increase the pressure of the gas or fluid in communication with pressure switch 36 until the pressure exceeds the pressure threshold set on pressure switch 36 and operates the electrical switch contained therein. When pressure switch 36 operates, pressure gauge 40 can provide a pressure reading that can represent the pressure required to operate pressure switch 36. With this information, an operator can then determine whether the pressure threshold setting on pressure switch 36 is properly set in accordance with the specifications that pressure switch 36 is expected to operate under, or whether the threshold setting on pressure switch 36 needs to be adjusted to bring it in compliance with those specifications.
To return pressure switch 36 back to normal operation, test valve 38 can be closed and the pump removed therefrom. In some embodiments, one or both of test valve 38 and pressure gauge 40 can be removed from test ports 8 and 12, and have the plugs reinstalled. In other embodiments, one or both of test valve 38 and pressure gauge 40 can be left installed in test ports 8 and 12. Valve 42 can be opened to allow pressure switch 36 to monitor the pressure of fluids or gas flowing through pipeline 50.
While
Although a few embodiments have been shown and described, it will be appreciated by those skilled in the art that various changes and modifications might be made without departing from the scope of the invention. The terms and expressions used in the preceding specification have been used herein as terms of description and not of limitation, and there is no intention in the use of such terms and expressions of excluding equivalents of the features shown and described or portions thereof, it being recognized that the invention is defined and limited only by the claims that follow.
This application claims priority from U.S. Patent Application No. 61/670,026, entitled “Ported Bushing for a Pressure Switch Housing” and filed on Jul. 10, 2012 in the name of Kenneth Brad Hillman, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | |
---|---|---|---|
61670026 | Jul 2012 | US |