This application claims priority from Japanese Patent Application No. 2003-271969 filed on Jul. 8, 2003, which is hereby incorporated by reference.
1. Field of the Invention
The present invention relates to a positioning device used, for example, in a wafer transport apparatus of a semiconductor manufacturing system.
2. Description of the Related Art
In
The position of this linearly advancing table 82 is detected by a later-described position detection unit, and based on the detection result, positioning control of the table 82 is performed. The position detection unit is configured by a linear scale 84 forming a pattern of small stripes on glass substrate, and an optical sensor 85 for optically reading those stripes (see
In this kind of mechanism, the ball screw 83 and the position detection unit (84, 85) are disposed below the table 82, as shown in
However, in this conventional mechanism, there is a gap between the ball screw and the nut (the portion converting the rotative motion into linear motion), which tends to lead to play due to backlash.
Moreover, conventionally, since an electromagnetic motor is used as a driving source of the positioning device, there was the problem that when the power source of this electromagnetic motor is turned off, the holding torque is lost or becomes small, and the table may be inadvertently moved. In order to counter this problem, it is conceivable to maintain the position by continuing the driving control of the electromagnetic motor (upholding the servo lock), but then the table may vibrate due to the control response or voltage fluctuations, or the electromagnetic motor may heat up due to the continuous application of a current, so that this is not preferable.
Moreover, in the simple mechanism shown in
In order to attain the above-noted object, a positioning device according to one aspect of the present invention includes a movable body; a position detection unit detecting a position of the movable body; a first and a second vibratory actuator controlled in accordance with a detection output from the position detection unit; a first transmission mechanism comprising a first gear wheel and a first rack engaging the first gear wheel, the first transmission mechanism transmitting a driving force of the first vibratory actuator to the movable body; and a second transmission mechanism comprising a second gear wheel and a second rack engaging the second gear wheel, the second transmission mechanism transmitting a driving force of the second vibratory actuator to the movable body. An engaging position of the first gear wheel with the first rack is different from an engaging position of the second gear wheel with the second rack.
These and further objects and features of the positioning device according to the present invention will become apparent from the following detailed description of preferred embodiments thereof taken in conjunction with the accompanying drawings.
Embodiment 1
In
Reference numeral 6 denotes a table 6 (movable body), which advances linearly along the guide members 4 and 5. Reference numerals 7 and 8 denote racks, which are fastened to the table 6. Reference numerals 9 and 10 denote gear wheels, which are fastened to respective output shafts of the vibratory motors 1 and 2. The rack 7 (first rack) engages the gear wheel 9 (first gear wheel), and the rack 8 (second rack) engages the gear wheel 10 (second gear wheel).
The rack 7 and the gear wheel 9 constitute a first transmission mechanism, and the rack 8 and the gear wheel 10 constitute a second transmission mechanism.
It should be noted that a linear system, such as a cross-roller guide or an LM guide (registered trademark), is suitable for the guide members 4 and 5.
Reference numeral 11 denotes a position detection unit for detecting the movement position of the table 6 with respect to the base member 3. This position detection unit 11 is configured, for example, by a linear scale of a thin stripe-shaped pattern formed on a glass substrate and an optical sensor for optically reading the same (
The position detection unit 11 runs along the center line of the table 6 (the line parallel to the moving direction of the table 6 and passing through center of gravity of the table 6), and has a length dimension encompassing the movement range of the table 6. The racks 7 and 8 and the vibratory motors 1 and 2 are arranged at symmetric positions to the left and right (asymmetric positions are also possible), flanking the position detection unit 11.
A vibrating member 101 includes a ring-shaped elastic member 103, and a two-phase piezoelectric element 104 (electro-mechanical energy conversion element) fixed to the bottom surface of the elastic member 103, and is fixed to a base member 110 by attaching the inner side portion of the elastic member 103 to the base member 110 by a screw 113.
A rotary member 114 is formed integrally by a contact ring (contact portion) 102 that contacts, the upper surface of the vibrating member 101 (elastic member 103), an annular plate spring (compression portion) 105 which is formed on the inner side of the contact ring 102 and extends in a direction (the right-and-left direction in
The plate spring 105 produces a spring force for bringing the contact ring 102 into press-contact with the vibrating member 101 (via slide member 107) when its inner portion elastically deforms upon being pressed downward in the output axis direction (a direction to approach the vibrating member 101) by an upper bearing 109 of the motor output shaft 111.
In the vibratory motor with this arrangement, frequency signals having different phases are applied to the individual phases of the two-phase piezoelectric element 104 to excite a vibration in the vibrating member 101 (elastic member 103), thus producing a traveling vibration wave on the surface of the vibrating member 101. The contact ring 102 which is in press-contact with the vibrating member 101 via the slide member 107 is rotated by the vibration generated in vibrating member 101, and this rotation force is transmitted to the motor output shaft 111 via the plate spring 105 and the output portion 106, thus obtaining a motor output.
The following is an explanation of the reasons for using the vibratory motors 1 and 2 for the positioning mechanism of the present embodiment.
Firstly, vibratory motors have faster responsiveness than electromagnetic motors. If there is no fast responsiveness, then it is not possible to follow instructions for moving or halting the table 6, and thus to perform position control at the nanometer level, but by using vibratory motors as the driving source, position control at the nanometer level becomes possible.
Secondly, vibratory motors hold the table 6 in the halted position in an uneffective voltage state. In electromagnetic motors or the like, the holding force is lost or becomes small in an uneffective voltage state (when the power source is turned off) so that the table 6 may be moved inadvertently, as was discussed for the conventional example.
Therefore, it is necessary to constantly continue the control (uphold the servo-lock), but when the halting position is maintained with the servo-lock turned on, then the table 6 is in a state in which it vibrates slightly.
Moreover, by keeping on the servo-lock while the table 6 is halted at a predetermined position, there is the risk that the electromagnetic motor heats up. On the other hand, if vibratory motors are used, then the table 6 can be kept at the halting position in an uneffective voltage state, so that there is no need to turn on the servo-lock, and heating as well as vibrations can be avoided. Furthermore, it is not necessary to keep the current source running in order to maintain the halted position, so that it is possible to provide an energy-saving positioning mechanism.
Thirdly, vibratory motors are made of non-magnetic materials. Vibratory motors do not have magnets as structural elements, like electromagnetic motors, so that they do not magnetically affect peripheral devices and also the positioning mechanism is not affected magnetically. Consequently, the positioning mechanism of
Here, a plurality of vibratory motors are used in the present invention. The reason for this is as follows: It is conceivable to use one large vibratory motor, in accordance with the need for a high driving force and speed, but this tends to make the positioning mechanism larger (with bigger wall thicknesses). On the other hand, with a structure having a plurality of small vibratory motors in accordance with necessity, it is possible to fulfill the need for high driving power and speed, while attaining a thinner mechanism.
The following is an explanation of the reasons for disposing the position detection unit 11 along the center line of the table 6 (the line parallel to the moving direction of the table 6 and passing through the center of gravity of the table 6), and disposing the plurality of vibratory motors as well as the gear wheels and the racks constituting an output conversion means for converting the rotative motion into a linear motion flanking the position detection unit 11 to the left and right.
If the position detection unit 11 is disposed on the center line, as in the case of the conventional mechanism shown in
On the other hand, in the present embodiment, the position detection unit 11 is disposed along the center line of the table 6, as shown in
Thus, it can be prevented that a force in the yawing direction acts on the table 6, and moreover the position detection unit 11 is arranged along the center line, so that no yawing component acts on the detection output, and the positioning precision can be improved.
It should be noted that an example has been given in which the vibratory motors 1 and 2 and their output conversion means are arranged at symmetric positions to the left and right of the position detection unit 11, but if the table 6 does not have a shape with a horizontal symmetry plane, then they do not need to be arranged at symmetric positions.
As shown in
Referring to
If the driving frequency f1 as shown in
In this case, as the load on the vibratory motor 1 increases, the load of the vibratory motor 2 becomes accordingly smaller, thus increasing the revolution speed of the vibratory motor 2. And thus, when a plurality of vibratory motors is used, such that the load acts on the vibratory motor 2 whose revolution speed is increased, as in the present case, then a driving mechanism can be realized, in which forces are output together such that no backlash occurs, while supporting each other.
Referring to
That is to say, in
With this phase offset arrangement, when the gear wheel 18 transmits a force to the rack 16 and the gear wheel 19 transmits a force to the rack 17, the synchronicity in the contacts of the two sets of gear wheels and racks can be averted, and play due to backlash when halting can be prevented.
Consequently, by arranging the racks 7 and 8 and the gear wheels 9 and 10 of
In order to restrict vibrations occurring between rack and gear wheel, and to improve the precision of the stop position, the surface roughness and the dimensional precision of the rack and the gear wheel are important. Thus, it is desirable that the racks and the gear wheels are subjected to a chemical polishing process in order to improve the surface roughness.
Furthermore, in order to reduce friction between the racks and the gear wheels and to reduce abrasion due to such friction, it is desirable that the racks and the gear wheels are subjected to surface processing such as fluororesin application, or to apply grease, depending on the usage environment.
With Embodiment 1 as described above, the positioning device is made from a combination of a linear position detection unit 11, which is arranged parallel to the movement direction of the table 6 and over the movement range of the table 6 (over a range covering the movement distance), a plurality of vibratory motors 1 and 2 having rapid responsiveness and an uneffective voltage position holding force, arranged to the left and right flanking the position detection unit 11, and an output conversion means made of racks 7 and 8 and gear wheels 9 and 10 fixed to the output shafts of the vibratory motors 1 and 2, which converts the rotative motion of the vibratory motors 1 and 2 into a linear motion to move the table 6.
Thus, by arranging the plurality of vibratory motors and the output conversion means as described above, it is possible to perform the positioning at the nanometer level while preventing play due to backlash. More specifically, a gap between rack and gear wheel occurs even with a tiny difference between the dimensions of the racks and gear wheels, but with the structure of
Moreover, energy savings can be achieved due to the holding power of the vibratory motors. Furthermore, it is not necessary to turn on the servo-lock when the vibratory motors are halted, so that vibrations do not occur, and the positioning precision can be improved.
Moreover, by arranging the position detection unit 11 along a line including the center of gravity of the table 6, which is the movable body, and extending along the movement direction of the table 6, positioning is possible without forces acing in yawing direction of the table 6, so that it is possible to improve the positioning precision of the table 6.
Furthermore, by offsetting the phases (positions) of the teeth of the racks 7 and 8 against one another as shown in
Furthermore, since vibratory motors made of non-magnetic material are used for the driving sources of the table 6, which is the movable body, the positioning device can also be applied, for example, to electron beam writers or electron microscopes, which are easily affected by magnetism. And since it is not affected by magnetic fields, it can be used in strong magnetic fields.
Embodiment 2
First, the mechanism for pressing the gear wheel against the rack is explained.
In
Reference numeral 29 denotes a spring, which presses the gear wheel 24 against the rack 30 (30a, 30b) by pressing against the motor attachment plate 22. An increase of the force with which the gear wheel 24 presses against the rack 30 increases the load, and when the pressing force is set too large, then the stop position precision worsens.
On the other hand, the stop position precision also worsens when the force with which the gear wheel 24 presses against the rack 30 is small. Thus, it is preferable that an optimum value is determined individually for the force with which the gear wheel 24 presses against the rack 30, depending on the conditions.
In an example of a stage combining
The following is an explanation of the mechanism used for dust prevention.
The positioning device of this embodiment is typically used in locations where a particularly high degree of cleanliness is desired, such as for the wafer transport inside a semiconductor manufacturing system. In movable mechanisms, dust may occur from portions where metals touch or slide against one another, so that a dust prevention process needs to be employed for use in application with stringent cleanliness requirements.
The dust prevention structure in
If the dust prevention method shown in
As shown in
With this Embodiment 2, a mechanism is provided which is made of the parallel springs 25 and 26 and the spring 29, and which presses the gear wheels 24 against the racks 30, so that the gaps between the racks and the gear wheels are eliminated, and play due to backlash can be prevented more reliably. It should be noted that a structure in which the gear wheels are pressed only with the parallel springs against the rack is also possible.
Moreover, dust prevention is applied at the contact portions of the vibratory motors 20, the racks 30 and the gear wheels 24, so that it becomes possible to use the positioning device with the above-described structure also in locations in which the requirements for the degree of cleanliness are strict. Moreover, by making the vibratory motors 20 stationary and moving the racks 30, it becomes possible to restrict the locations where foreign matter can occur.
Embodiment 3
In
Reference numeral 39 denotes a mirror fastened to the X-axis table 38. The position of the X-axis table 38 in X-axis direction with respect to the base member 41 is detected by a laser length measuring device 40a, whereas the position of the Y-axis table (34) in Y-axis direction with respect to the base member 41 is detected by a laser length measuring device 40b.
In accordance with Embodiment 3, the present invention can be applied to positioning devices with simple mechanisms in which the table is moved in one direction, as in Embodiment 1 or Embodiment 2, but also to positioning devices in which the table is moved in two directions (i.e. X-Y stages).
That is to say, with such a positioning mechanism, a positioning mechanism becomes possible in which play due to backlash, heating and vibrations can be prevented.
Moreover, with this structure, the thrust force acts on a line that passes through the center of gravity of the movable bodies (X-axis table, Y-axis table), so that there is little tilting of the movable bodies, and there are hardly any problems with the position detection precision when arranging the laser length measuring devices 40a and 40b serving as the position detection units in this manner.
Embodiment 4
Reference numerals 42 to 45 denote vibratory motors to the output shafts of which gear wheels 50 to 53 are fastened. The vibratory motors 42 to 45 are fastened to motor attachment plates 46 to 49. The motor attachment plates 46 and 47 are fastened to parallel springs 54 and 55, and the motor attachment plates 48 and 49 are fastened to parallel springs 56 and 57. The parallel springs 54 and 55 are fastened to attachment plates 58 to 60, and the parallel springs 56 and 57 are fastened to attachment plates 61 to 63. The attachment plates 58 and 61 are fastened to a base member 64, the attachment plates 59 and 62 are fastened to a base member 65, and the attachment plates 60 and 63 are fastened to a base member 66.
Reference numeral 67 denotes a spring, which presses against the motor attachment plate 46, thus pressing the gear wheel 50 against a rack 71. Similarly, a spring 68 presses against the motor attachment plate 47, thus pressing the gear wheel 51 against the rack 71. Moreover, a spring 69 presses against the motor attachment plate 48, thus pressing the gear wheel 52 against the rack 72, and a spring 70 presses against the motor attachment plate 49, thus pressing the gear wheel 53 against the rack 72.
With this Embodiment 4, a mechanism pressing the gear wheels 42 to 45 against the racks 71 and 72 (made of the parallel springs 54 to 57 and the springs 67 and 70) is provided, and play due to backlash can be prevented even more reliably by eliminating gaps between the racks and the gear wheels.
Moreover, in this structure, four vibratory motors are provided, so that a positioning mechanism is accomplished, which can respond to the needs for large driving power and high-speed movement. That is to say, it is possible to respond to these needs by providing the necessary number of existing vibratory motors, without needing to design new larger vibratory motors, and even when providing four vibratory motors, it is possible to keep the device as flat as the one provided with two vibratory motors shown in
Modified Example
In the foregoing Embodiments 1 to 4, examples were illustrated having a plurality of vibratory motors, gear wheels fastened to the output shafts of the vibratory motors, and a plurality of racks engaging the gear wheels, but there is no limitation to this.
For example, it is also possible to configure the racks 37a and 38b in
While preferred embodiments have been described, it is to be understood that modification and variation of the present invention may be made without departing from scope of the following claims.
Number | Date | Country | Kind |
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271969/2003 | Jul 2003 | JP | national |