Post processing stabilization of photothermographic emulsions

FIELD OF THE INVENTION
This invention relates to photothermographic materials and in particular to post-processing stabilization of dry silver systems.
BACKGROUND OF THE ART
Silver halide photothermographic imaging materials, especially "dry silver" compositions, processed with heat and without liquid development have been known in the art for many years. Such materials are a mixture of light insensitive silver salt of an organic acid (e.g. silver behenate), a minor amount of catalytic light sensitive silver halide, and a reducing agent for the silver source.
The light sensitive silver halide is in catalytic proximity to the light insensitive silver salt such that the latent image formed by the irradiation of the silver halide serves as a catalyst nucleus for the oxidation-reduction reaction of the organic silver salt with the reducing agent when heated above 80.degree. C. Such media are described in U.S. Pat. Nos. 3,457,075; 3,839,049; and 4,260,667. Toning agents can be incorporated to improve the color of the silver image of photothermographic emulsions as described in U.S. Pat. Nos. 3,846,136; 3,994,732 and 4,021,249. Various methods to produce dye images and multicolor images with photographic color couplers and leuco dyes are well known in the art as represented by U.S. Pat. Nos. 4,022,617; 3,531,286; 3,180,731; 3,761,270; 4,460,681; 4,883,747 and Research Disclosure 29963.
A common problem that exists with these photothermographic systems is the instability of the image following processing. The photoactive silver halide still present in the developed image may continue to catalyze print-out of metallic silver even during room light handling. Thus, there exists a need for stabilization of the unreacted silver halide with the addition of post-processing image stabilizers or stabilizer precursors to provide the desired post-processing stability. Most often these are sulfur containing compounds such as mercaptans, thiones, thioethers and development inhibitor releasing compounds as described in Research Disclosure 17029 and U.S. Pat. No. 3,700,457.
Specifically, in connection with this invention, 1-phenyl-5-mercapto-tetrazole has been described in British Pat. 1,055,144 to improve stability in heat developable photographic materials. Silver halide development inhibitor releasing compounds, especially compounds which release a phenylmercaptotetrazole moiety upon heating, for use in thermosensitive elements have been described in U.S. Pat. 3,700,457. Stabilizer precursors of 1-substituted-S-substitued-5-mercapto-tetrazole class, which can be used in photothermographic elements to protect images against post-processing print-out have been described in U.S. Pat. 3,839,041. U.S. Pat. 4,639,408 describes a process for forming an image comprising an heating step to be performed in the presence of a precursor of a development restrainer comprising a 5-mercapto-tetrazole compound. EP Pat. Application 218,385 describes a thermally developable light sensitive material comprising a development restrainer of the 5-mercapto-tetrazole class. EP Pat. Application 277,817 describes a thermally developable light-sensitive material which uses as antifoggant a ballasted 5-mercapto-tetrazole compound. U.S. Pat. No. 4,713,319 describes a heat developable photosensitive material containing, adsorbed onto silver halide grains, a dissolution-retarding compound of the 5-mercapto-tetrazole class. U.S. Pat. No. 4,728,600 describes a heat developable light sensitive material having, adsorbed onto silver halide grains, a cyclic imino compound and an antifoggant of the 5-mercapto-tetrazole class.
In the stabilizer precursors the sulfur atom is blocked with an appropriate blocking group which is cleaved upon processing at processing temperatures to provide a moiety that combines with the photoactive silver halide in the unexposed and undeveloped areas of the photographic material. The resulting silver mercaptide is more stable than silver halide to light, atmospheric and ambient conditions. However, one of the problems with stabilizer precursors is the inadequate release of the stabilizing moiety within the desired time frame during processing.
Some of the problems with the stabilizers include thermal fogging during processing or losses in photographic sensitivity, maximum density or contrast at stabilizer concentrations in which stabilization of the post-processed image can occur. Thus, there has been a continue need for improved post-processing stabilizers which stabilize the photoactive silver halide for post-processing stabilization without excessively desensitizing or fogging the photographic materials.
SUMMARY OF THE INVENTION
According to this invention, the incorporation of S-substituted-5-mercapto-1H-tetrazoles to the photothermographic emulsion layer or layer adjacent to the emulsion layer stabilizes the photoactive silver halide for improved post-processing stabilizing without excessively desensitizing or fogging the heat developable photographic material. These compounds are described in formula I: ##STR1## wherein R is an alkyl group, an aryl group, an allyl group or an aralkyl group.

DETAILED DESCRIPTION OF THE INVENTION
The addition of S-substituted-5-mercapto-1H-tetrazoles to a silver halide photothermographic emulsion or the ajacent layer to the emulsion provides the emulsion with improved post-processing stability without excessively fogging or desensitizing said emulsion.
The tetrazole may be generally represented by the formula I ##STR2## wherein R represents an alkyl group (preferably of 1 to 20 carbon atoms, more preferably 1 to 15 carbon atoms), an aryl group (up to 25 carbon atoms, e.g., phenyl group), allyl, or an aralkyl group (up to 25 carbon atoms, e.g., benzyl group), and these alkyl, aryl, aralkyl groups may be substituted with various moieties such as nitro, amino, hydroxyl, fluorine, chlorine, bromine, carboxyl, carboxyl ester and the like.
As is well understood in this technical area, a large degree of substitution is not only tolerated but it is often advisable. As means of simplifying the discussion and recitation of these groups, the terms "group" and "moiety" are used to differentiate between chemical species that allow for substitution or which may be substituted. For example, the phrase "alkyl group" is intended to include not only pure hydrocarbon alkyl chains such as methyl, ethyl, octyl, cyclo-hexyl, isooctyl, tert-butyl and the like, but also such alkyl chains bearing such conventional substituents in the art such as hydroxyl, alkoxy, phenyl, halo (F, Cl, Br, I), cyano, nitro, amino, etc. The phrase "alkyl moiety" on the other hand is limited to the inclusion of only pure hydrocarbon alkyl chains such as methyl, ethyl, propyl, cyclo-hexyl, isooctyl, tert-butyl, and the like.
Specific examples of the S-substituted-5-mercapto-1H-tetrazoles are shown by the formulae below, which, however, does not limit the compounds to be used in the present invention. ##STR3##
These exemplified compounds may be readily synthesized by reactions known in the art as shown below.
Synthesis of Compound I-A
(5-methylthio-1H-tetrazole)
0.2 moles (14.6 g) of methyl thiocyanate, 0.22 moles (14.3 g) of NaN.sub.3, 0.22 moles (11.8 g) of NH.sub.4 Cl and 100 ml of dimethylformamide were stirred and heated at 95.degree. C.-100.degree. C. for 6 hours. The mixture was then stirred at room temperature overnight. The solvent was distilled and the reaction residue dissolved in 100 ml of water, then concentrated hydrochloric acid was added to pH 2. After cooling to 5.degree. C. in an ice-water bath, the product was filtered, washed with water and dried under vacuum at 35.degree. C. to obtain 11.34 g of pure compound; yield was 48.8%
Synthesis of Compound I-B
(5-benzylthio-1H-tetrazole)
a) 0.329 moles (30 g) of thiosemicarbazide, 0.329 moles (41.7 g) of benzylchloride and 150 ml of ethanol were refluxed with stirring for an hour. The reaction mixture was cooled and evaporated under reduced pressure to give 3-benzylisothiosemicarbazide as a crude oil.
b) To a solution of the 3-benzylisothiosemicarbazide obtained in step a) in 500 ml of water, were added 29 ml of concentrated hydrochloric acid and 200 ml of toluene. The mixture was cooled to 5.degree. C. and was dropwise added with 0.361 moles (24.9 g) of sodium nitrite in 100 mi of water, keeping the temperature below 15.degree. C. The precipitated solid was filtered, washed with toluene, then with n-hexane and dried to give 38.2 g of a light yellow crystalline solid; yield was 60.5 %.
The amounts of the above described compounds according to the present invention which are added can be varied depending upon the particular compound used and upon the photothermographic emulsion type. However, they are preferably added in an amount of 10.sup.-3 to 10 mol, and more preferably from 10.sup.-2 to 5 mol per mol of silver halide in the emulsion layer.
Preferably in the present invention the above described compounds I are added to the photothermographic emulsion in combination with a tetrazole compound having a carboxy group. It has been found that the addition of said tetrazole compound having a carboxy group decreases the initial speed loss caused by the addition of compounds I to the phothermographic emulsion and increases the stabilizing effects of the compounds I.
The tetrazole compound having a carboxy group may be generally represented by the formula II ##STR4## wherein L is an alkylene containing 1 to 8 carbon atoms or phenylene, and R.sub.1 represent an aryl group (up to 25 carbon atoms, e.g. phenyl).
Specific examples of the tetrazole compounds having a carboxy group are shown by the formulae below, which, however, does not limit the compounds to be used in the present invention. ##STR5##
These exemplified compounds may be readily synthesized by reactions known in the art as shown below.
Synthesis of Compound II-A
�1-phenyl-5-(2-carboxyethylthio)-tetrazole!
0.056 moles (10 g) of 1-phenyl-5-mercapto-tetrazole, 0.056 moles (8.58 g) of bromo acetic acid and 60 ml of 2N NaOH were heated under reflux for three hours. After cooling, the reaction mixture was acidified with concentrated hydrochloric acid to pH 1. A white solid was collected by filtration, dried under vacuum and cristallized from 1:1 by volume ethanol:water. The structure was confirmed by elemental analysis and NMR.
The amount of the above compounds II according to the present invention which can be added in combination with the above described compounds I can be varied upon the particular compounds I and II used and upon the photothermographic emulsion type. However, they are preferably added in an amount of 0.25 to 2 mol per mol of compound I, and more preferably in an amount of one mol per mol of compound I.
The photothermographic dry silver emulsions of this invention may be constructed of one or more layers on a substrate. Single layer constructions may contain the silver source material, the silver halide, the developer and binder as well as optional additional materials such as toners, coating aids and other adjuvants. Two-layer constructions must contain the silver source and silver halide in one emulsion layer (usually the layer adjacent the substrate) and some of the other ingredients in the second layer or both layers.
Multicolor photothermographic dry silver constructions contain sets of these bilayers for each color. Color forming layers are maintained distinct from each other by the use of functional or non-functional barrier layers between the various photosensitive layers as described in U.S. Pat. No. 4,460,681.
The silver source material, as mentioned above, may be any material which contains a reducible source of silver ions. Silver salts of organic acids, particularly long chain (10 to 30, preferably 15 to 28 carbon atoms) fatty carboxylic acids are preferred. Complexes of organic or inorganic silver salts wherein the ligand has a gross stability constant between 4.0 and 10.0 are also desirable. The silver source material constitutes from about 5 to 30 percent by weight of the imaging layer. The second layer in a two layer construction or in the bilayer of a multi-color construction would not affect the percentage of the silver source material desired in the photosensitive single imaging layer.
The organic silver salt which can be used in the present invention is a silver salt which is comparatively stable to light, but forms a silver image when heated to 80.degree. or higher in the presence of an exposed photocatalyst (such as silver halide) and a reducing agent.
Suitable organic silver salt include silver salts of organic compounds having a carboxy group. Preferred examples thereof include a silver salt of an aliphatic carboxylic acid and a silver salt of an aromatic carboxylic acid. Preferred examples of the silver salts of aliphatic carboxylic acids include silver behenate, silver stearate, silver oleate, silver laureate, silver caprate, silver myristate, silver palmitate, silver maleate, silver fumarate, silver tartarate, silver furoate, silver linoleate, silver butyrate and silver camphorate, mixtures thereof, etc. Silver salts which are suitable with a halogen atom of a hydroxyl group can also be effectively used. Preferred examples of the silver salts of aromatic carboxylic acid and other carboxyl group-containing compounds include silver benzoate, a silver substituted benzoate such as silver 3,5-dihydroxybenzoate, silver o-methylbenzoate, silver m-methylbenzoate, silver p-methylbenzoate, silver 2,4-dichlorobenzoate, silver acetamidobenzoate, silver p-phenyl benzoate, etc., silver gallate, silver tannate, silver phthalate, silver terephthalate, silver salicylate, silver phenylacetate, silver pyromellitate, a silver salt of 3-carboxymethyl-4-methyl-4-thiazoline-2-thione or the like as described in U.S. Pat. No. 3,785,830, and silver salt of an aliphatic carboxylic acid containing a thioether group as described in U.S. Pat. No. 3,330,663, etc.
Silver salts of compounds containing mercapto or thione groups and derivatives thereof can be used. Preferred examples of these compounds include a silver salt of 3-mercapto-4-phenyl-1,2,4-triazole, a silver salt of 2-mercaptobenzimidazole, a silver salt of 2-mercapto-5-aminothiadiazole, a silver salt of 2-(2-ethylglycolamido) benzothiazole, a silver salt of thioglycolic acid such as a silver salt of a S-alkyl thioglycolic acid (wherein the alkyl group has from 12 to 22 carbon atoms) as described in Japanese patent application No. 28221/73, a silver salt of a dithiocarboxylic acid such as a silver salt of dithioacetic acid, a silver salt of thioamide, a silver salt of 5-carboxylic-1-methyl-2-phenyl-4-thiopyridine, a silver salt of mercaptotriazine, a silver salt of 2-mercaptobenzoxazole, a silver salt as described in U.S. Pat. No. 4,123,274, for example, a silver salt of 1,2,4-mercaptothiazole derivative such as a silver salt of 3-amino-5-benzylthio-1,2,4,-thiazole, a silver salt of thione compound such as a silver salt of 3-(2-carboxyethyl)-4-methyl-4-thiazoline-2-thione as disclosed in U.S. Pat. No. 3,201,678.
Furthermore, a silver salt of a compound containing an imino group can be used. Preferred examples of these compounds include a silver salt of benzothiazole and a derivative thereof as described in Japanese patent publications Nos. 30270/69 and 18146/70, for example, a silver salt of benzothiazole such as silver salt of methylbenzotriazole, etc., a silver salt of a halogen substituted benzotriazole, such as a silver salt of 5-chlorobenzotriazole, etc., a silver salt of 1,2,4-triazole, of 1-H-tetrazole as described in U.S. Pat. No. 4,220,709, a silver salt of imidazole and an imidazole derivative, and the like.
It is also found convenient to use silver half soaps, of which an equimolar blend of silver behenate and behenic acid, prepared by precipitation from aqueous solution of the sodium salt of commercial behenic acid and analyzing about 14.5 percent silver, represents a preferred example. Transparent sheet materials made on transparent film backing require a transparent coating and for this purpose the silver behenate full soap, containing not more than about four or 5 percent of free behenic acid and analyzing about 25.2 percent silver may be used.
The method used for making silver soap dispersions is well known in the art and is disclosed in Research Disclosure April 1983 (22812), October 1983 (23419) and U.S. Pat. No. 3,985,565.
The light sensitive silver halide used in the present invention can be employed in a range of 0.005 mol to 0.5 mol and, preferably, from 0.01 mol to 0.15 mol per mol of organic silver salt.
The silver halide may be any photosensitive silver halide such as silver bromide, silver iodide, silver chloride, silver bromoiodide, silver chlorobromoiodide, silver chlorobromide, etc.
The silver halide used in the present invention may be employed without modification. However, it may be chemically sensitized with a chemical sensitizing agent such as a compound containing sulfur, selenium or tellurium etc., or a compound containing gold, platinum, palladium, rhutenium, rhodium or iridium, etc., a reducing agent such as a tin halide, etc., or a combination thereof. The details of these procedures are described in T. H. James "The Theory of the Photographic Process", Fourth Edition, Chapter 5, pages 149 to 169.
The silver halide may be added to the emulsion layer in any fashion which places it in catalytic proximity to the silver source.
The silver halide and the organic silver salt which are separately formed in a binder can be mixed prior to use to prepare a coating solution, but it is also effective to blend both of them in a ball mill for a long period of time. Further, it is effective to use a process which comprises adding a halogen-containing compound in the organic silver salt prepared to partially convert the silver of the organic silver salt to silver halide.
Methods of preparing these silver halide and organic silver salts and manners of blending them are described in Research Disclosures, No. 170-29, Japanese patent applications No. 32928/75 and 42529/76, U.S. Pat. No. 3,700,458, and Japanese patent applications Nos. 13224/74 and 17216/75.
The use of preformed silver halide emulsions of this invention can be unwashed or washed to remove soluble salts. In the latter case the soluble salts can be removed by chill-setting and leaching or the emulsion can be coagulation washed, e.g., by the procedures described in Hewitson, et al., U.S. Pat. No. 2,618,556; Yutzy et al., U.S. Pat. No. 2,614,928; Yackel, U.S. Pat. No. 2,565,418; Hart et al., U.S. Pat. No. 3,241,969; and Waller et al., U.S. Pat. No. 2,489,341. The silver halide grains may have any crystalline habit including, but not limited to cubic, tetrahedral, orthorhombic, tabular, laminar, platelet, etc.
Photothermografic emulsions containing preformed silver halide in accordance with this invention can be sensitized with chemical sensitizers, such as with reducing agents; sulfur, selenium or tellurium compounds; gold, platinum or palladium compounds, or combinationns of these. Suitable chemical sensitization procedures are described in Shepard, U.S. Pat. No. 1,623,499; Waller, U.S. Pat. No. 2,399,083; McVeigh, U.S. Pat. No. 3,297,447; and Dunn, U.S. Pat. No. 3,297,446.
The light-sensitive silver halides can be spectrally sensitized with various known dyes include cyanine, styryl, hemicyanine, oxonol, hemioxonol and xanthene dyes. Useful cyanine dyes include those having a basic nucleus such as a thiazoline nucleus, an oxazoline nucleus, a pyrroline nucleus, a pyridine nucleus, an oxazole nucleus, a thiazole nucleus, a selenazole nucleus and an imidazole nucleus. Useful merocyanine dye which are preferred include those having not only the above described basic nuclei but also acid nuclei, such as a thiohydantoin nucleus, a rhodanine nucleus, an oxazolidinedione nucleus, a thiazolidinedione nucleus, a barbituric acid nucleus, a thiazolinone nucleus, a malonitrile nucleus and a pyrazolone nucleus. In the above described cyanine and merocyanine dyes, those having imino groups or carboxyl groups are particularly effective. Practically, the sensitizing dyes to be used in the present invention is properly selected from known dyes as described in U.S. Pat. Nos. 3,761,279, 3,719,495 and 3,877,943, British Pat. Nos. 1,466,201, 1,469,117 and 1,422,057, Japanese Patent Application (OPI) Nos. 27924/76 and 156424/75, and so on, and can be located in the vicinity of the photocatalyst according to known methods used in the above-described examples. These spectral sensitizing dyes are used in amounts of about 10.sup.-4 mol to about 1 mol per 1 mol of photocatalyst.
The reducing agent for silver ion may be any material, preferably organic material, which will reduce silver ion to metallic silver. Conventional photographic developers such as phenidone, hydroquinones, and catechol are useful but hindered phenol reducing agents are preferred. The reducing agent should be present as 1 to 10 percent by weight of the imaging layer. In a two-layer construction, if the reducing agent is in the second layer, slightly high proportions, of from about 2 to 15 percent tend to be more desirable.
A wide range of reducing agents have been disclosed in dry silver systems including amidoximes such as phenylamidoxime, 2-thienylamidoxime and p-phenoxy-phenylamidoxime, azine, e.g., 4-hydroxy-3,5-dimethoxy-benzaldehyde azine; a combination of aliphatic carboxylic acid aryl hydrazides and ascorbic acid, such as 2,2-bis-(hydroxymethyl)propionyl-beta-phenyl hydrazide in combination with ascorbic acid; a combination of polyhydroxybenzene and hydroxylamine, a reductone and/or a hydrazine, e.g., a combination of hydroquinone and bis(ethoxyethyl)-hydroxylamine, piperidinohexose reductone or formyl-4-methylphenyl hydrazine, hydroxamic acids such as phenylhydroxamic acid, p-hydroxyphenyl hydroxamic acid, and beta-alanine hydroxamic acid; a combination of azines and sulphonamidophenols, e.g., phenothiazine and 2,6-dichloro-4-benzenesulfonamidophenol; alpha-cyanophenylacetic acid derivatives such as ethyl-alpha-cyano-2-methylphenyl-acetate, ethyl alpha-cyanophenylacetate; bis-beta-naphthols as illustrated by 2,2'-dihydroxy-1,1'-binaphthyl, 6,6'-dibromo-2,2'-dihydroxy-1,1'-binaphthyl, and bis(2-hydroxy-1-naphthyl)methane; a combination of bis-beta naphthol and a 1,3-dihydroxybenzene derivative, e.g., 2,4-hydroxy-benzophenone or 2'4'-dihydroxy-acetophenone; 5-pyrazolones such as 3-methyl-1-phenyl-5-pyrazolone; reductones as illustrated by dimethylamino hexose reductone, anhydro dihydro amino hexose reductone, and anhydro dihydro piperidone hexose reductone; sulfonamidophenol reducing agents such as 2,6-dichloro-4-benzensulfonoamidophenol, and p-benzene-sulfonamidophenol; 2-phenylindane-1,3-dione and the like; chromans such as 2,2-dimethyl-7-t-butyl-6-hydroxychroman; 1,4-dihydro-pyridines such as 2,6-dimethoxy-3,5-dicarbethoxy-1,4-dihydropyridine; bisphenols e.g., bis(2-hydroxy-3-t-butyl-5-methylphenyl) methane, 2,2-bis(4-hydroxy-3-methylphenyl)propane, 4,4-ethylidene-bis(2-tert-butyl-6-methylphenol), and 2,2-bis(3,5-dimethyl-4-hydroxyphenyl)propane; ascorbic acid derivatives, e.g., 1-ascorbylpalmitate, ascorbylstearate and unsaturated aldehydes and ketones, such as benzyl and diacetyl; 3-pyrazolidones and certain indane-1,3-diones.
The literature discloses additives, "toners", which improve the image. The materials may be present, for example, in amounts from 0.1 to 10 percent by weight of all silver bearing components. Toners are well known materials in the photothermographic art as shown in U.S. Pat. No. 3,080,254; 3,847,612 and 4,123,282.
Examples of toners include phthalimide and N-hydroxyphthalimide; cyclic imides such as succinimide, pyrazoline-5-ones, and a quinazolinone, 3-phenyl-2-pyrazoline-5-one, 1-phenylurazole, quinazoline and 2,4-thiazolidinedione; naphthalimides, e.g., N-hydroxy-1,8-naphthalimide; cobalt complexes, e.g., cobaltic to hexamine trifluoroacetate; mercaptans as illustrated by 3-mercapto-1,2,4-triazole, 2,4-dimercaptopyrimidine, 3-mercapto-4,5-diphenyl-1,2,4-triazole and 2,5-di-mercapto-1,3,4-thiadiazole; N-(aminomethyl)aryl dicarboximides, e.g. (N-dimethyl-aminomethyl)-phthalimide, and N-(dimethylaminomethyl)naphthalene-2,3-di-carboximide; and a combination of blocked pyrazoles, isothiuronium derivatives and certain photobleach agents, e.g., a combination of N,N'-hexamethylene bis-(1-carbamoyl-3,5-dimethylpyrazole), 1,8-(3,6-diazaoctane)-bis-(isothiuronium)-tri-fluoroacetate and 2-(tribromomethylsulfonyl benzothiazole); and merocyanine dyes such as 3-ethyl-5 �(3-ethyl-2-benzothiazolinylidene)-1methylethylidene!-2-thio-2,4-oxazolidinedione; phthalazinone, phthalazinone derivatives or metal salts or these derivatives such as 4-(1-naphthyl)phthalazinone, 6-chlorophthalazinone, 5,7-dimethoxyphthalazinone, and 2,3-dihydro-1,4-phthalazinedione; a combination of phthalazinone plus sulfinic acid derivatives, e.g., phthalic acid, 4-methylphthalic acid, 4-nitrophthalic acid, and tetrachlorophthalic anhydride; quinazolinediones, benzoxazine or naphthoxazine derivatives; rhodium complexes functioning not only as tone modifiers but also as sources of halide ion for silver halide formation in situ, such as ammonium hexachlororhodate (III), rhodium bromide, rhodium nitrate and potassium hexachlororhodate (III); inorganic peroxides and persulfates, e.g., ammonium peroxydisulfate and hydrogen peroxide; benzoxazine-2,4-diones such as 1,3-benzoxazine-2,4-dione, 8-methyl-1,3-benzoxazine-2,4-dione, and 6-nitro-1,3-benzoxazine-2,4-dione; pyrimidines and asym-triazines, e.g., 2,4-dihydroxypyrimidine, 2-hydroxy-4-aminopyrimidine, and azauracil, and tetrazapentalene derivatives, e.g., 3,6-dimercapto-1,4-diphenyl-1H,4H-2,3a,5,6a-tetraza-pentalene, and 1,4-di(o-chloro-phenyl)3,6-dimercapto-1H,4H-2,3a.5.6a-tetrazapentalene.
A number of methods have been proposed for obtaining colour images with dry silver systems. Such methods include incorporated coupler materials, e.g., a combination of silver benzotriazole, well known magenta, yellow and cyan dye-forming couplers, aminophenol developing agents, a base release agent such as guanidinium trichloroacetate and silver bromide in poly(vinyl butyral); a combination of silver bromoiodide, sulfonamidophenol reducing agent, silver behenate, poly(vinyl butyral), an amine such as n-octadecylamine and 2-equivalent or 4-equivalent cyan, magenta or yellow dye- forming couplers; incorporating leuco dye bases which oxidizes to form a dye image, e.g., Malechite Green, Crystal Violet and pararosaniline; a combination of in situ silver halide, silver behenate, 3-methyl-1-phenylpyrazolone and N,N-dimethyl-p-phenylenediamine hydrochloride; incorporating phenolic leuco dye reducing agents such as 2-(3,5-di-tert-butyl-4-hydroxyphenyl)-4,5-diphenylimidazole, and his(3,5-di-tert-butyl-4-hydroxyphenyl)phenylmethane, incorporating azomethine dyes or azo dye reducing agents; silver dye bleach process, e.g., an element comprising silver behenate, behenic acid, poly(vinyl butyral), poly(vinyl-butyral)peptized silver bromoiodide emulsion, 2,6-dichloro-4-benzenesulfonamidophenol, 1,8-(3,6-diazaoctane)bis-isothiuronium-p-toluene sulfonate and an azo dye was exposed and heat processed to obtain a negative silver image with a uniform distribution of dye which was laminated to an acid activator sheet comprising polyacrylic acid, thiourea and p-toluene sulfonic acid and heated to obtain well defined positive dye images; and incorporating amines such as amino acetanilide (yellow dye-forming), 3,3'-dimethoxybenzidine (blue dye-forming) or sulfanilanilide (magenta dye forming) which react with the oxidized form of incorporated reducing agents such as 2,6-dichloro-4-benzene-sulfonamido-phenol to form dye images. Neutral dye images can be obtained by the addition of amines such as behenylamine and p-anisidine.
Leuco dye oxidation in such silver halide systems are disclosed in U.S. Pat. No. 4,021,240, 4,374,821, 4,460,681 and 4,883,747.
Silver halide emulsions containing the stabilizers of this invention can be protected further against the additional production of fog and can be stabilized against loss of sensitivity during keeping. Suitable anti-foggants and stabilizers which can be used alone or in combination, include the thiazolium salts described in Staud, U.S. Pat. No. 2,131,038 and Allen U.S. Pat. No. 2,694,716; the azaindenes described in Piper, U.S. Pat. No. 2,886,437 and Heimbach, U.S. Pat. No. 2,444,605; the mercury salts described in Allen, U.S. Pat. No. 2,728,663; the urazoles described in Anderson, U.S. Pat. No. 3,287,135; the sulfocatechols described in Kennard, U.S. Pat. No. 3,235,652; the oximes described in Carrol et al., British Patent No. 623,448; nitron; nitroindazoles; the polyvalent metal salts described in Jones, U.S. Pat. No. 2,839,405; the thiuronium salts described by Herz, U.S. Pat. No. 3,220,839; and palladium, platinum and gold salts described in Trivelli, U.S. Pat. No. 2,566,263 and Damschroder, U.S. Pat. No. 2,597,915.
Stabilized emulsions of the invention can contain plasticizers and lubricants such as polyalcohols, e.g., glycerin and diols of the type described in Milton, U.S. Pat. No. 2,960,404; fatty acids or esters such as those described in Robins, U.S. Pat. No. 2,588,765 and Duane, U.S. Pat. No. 3,121,060; and silicone resins such as those described in DuPont British Patent No. 955,061.
The photothermographic elements can include image dye stabilizers. Such image dye stabilizers are illustrated by U.K. Patent No. 1,326,889; Lestina et al. U.S. Pat. Nos. 3,432,300 and 3,698,909; stern et al. U.S. Pat. No. 3,574,627; Brannock et al. U.S. Pat. No. 3,573,050; Arai et al. U.S. Pat. No. 3,764,337 and Smith et al. U.S. Pat. No. 4,042,394.
Photothermographic elements containing emulsion layers stabilized according to the present invention can be used in photographic elements which contain light absorbing materials and filter dyes such as those described in Sawdey, U.S. Pat. No. 3,253,921; Gaspar U.S. Pat. No. 2,274,782; Carroll et al., U.S. Pat. No. 2,527,583 and Van Campen, U.S. Pat. No. 2,956,879. If desired, the dyes can be mordanted, for example, as described in Milton and Jones, U.S. Pat. No. 3,282,699.
Photothermographic elements containing emulsion layers stabilized as described herein can contain matting agents such as starch, titanium dioxide, zinc oxide, silica, polymeric beads including beads of the type described in Jelley et al., U.S. Pat. No. 2,992,101 and Lynn, U.S. Pat. No. 2,701,245.
Emulsions stabilized in accordance with this invention can be used in photothermographic elements which contain antistatic or conducting layers, such as layers that comprise soluble salts, e.g., chlorides, nitrates, etc., evaporated metal layers, ionic polymers such as those described in Minsk, U.S. Pat. Nos. 2,861,056, and 3,206,312 or insoluble inorganic salts such as those described in Trevoy, U.S. Pat. No. 3,428,451.
The binder may be selected from any of the well-known natural or synthetic resins such as gelatin, polyvinyl acetals, polyvinyl chloride, polyvinyl acetate, cellulose acetate, polyolefins, polyesters, polystyrene, polyacrylonitrile, polycarbonates, and the like. Copolymers and terpolymers are of course included in these definitions. The preferred photothermographic silver containing polymer is polyvinyl butyral, butylethyl cellulose, methacrylate copolymers, maleic anhydride ester copolymers, polystyrene, and butadiene-styrene copolymers.
Optionally these polymers may be used in combination of two or more thereof. Such a polymer is used in an amount sufficient to carry the components dispersed therein, that is, within the effective range of the action as the binder. The effective range can be appropriately determined by one skilled in the art. As a guide in the case of carrying at least an organic silver salt, it can be said that a preferable ratio of the binder to the organic silver salt ranges from 15:1 to 1:2, and particularly from 8:1 to 1:1.
Photothermographic emulsions containing the stabilizer of the invention can be coated on a wide variety of supports. Typical supports include polyester film, subbed polyester film, poly(ethylene terephthalate) film, cellulose nitrate film, cellulose ester film, poly(vinyl acetal) film, polycarbonate film and related or resinous materials, as well as glass, paper, metal and the like. Typically, a flexible support is employed, especially a paper support, which can be partially acetylated or coated with baryta and/or an alphaolefin polymer, particularly a polymer of an alpha-olefin containing 2 to 10 carbon atoms such as polyethylene, polypropylene, ethylenebutene copolymers and the like.
The substrate with backside resistive heating layer may also be used in color photothermographic imaging systems such as shown in U.S. Pat. No. 4,460,681 and 4,374,921.
Photothermographic emulsions of this invention can be coated by various coating procedures including dip coating, air knife coating, curtain coating, or extrusion coating using hoppers of the type described in Benguin, U.S. Pat. No. 2,681,294. If desired, two or more layers may be coated simultaneously by the procedures described in Russell, U.S. Pat. No. 2,761,791 and Wynn British Patent No. 837,095.
The present invention will be illustrated in detail in reference to the following examples, but the embodiment of the present invention is not limited thereto.
EXAMPLE 1
A dispersion of silver behenate half soap was made at 10% solids in toluene and ethanol by homogenization. To 153.9 g of this silver half soap dispersion was added 253.3 g methyl ethyl ketone, 115.16 g isopropyl alcohol and 0.74 g of polyvinylbutyral. After 15 minutes of mixing, 5 ml of mercuric bromide (0.36 g/10 ml ethanol) were added. Then 10.0 ml of calcium bromide (0.236 g/10 ml ethanol) was added 30 minutes later. After three hours of mixing, 25.72 g of polyvinylpyrolidone was added, and 34.3 g of polyvinylbutyral was added one hour later.
To 47.41 g of the prepared silver premix described above was added 3.2 ml of the sensitizing dye A (0.045 g/58.26 g of ethanol and 19.42 g of toluene) shown below. ##STR6##
After 20 minutes, a yellow color-forming leuco dye solution was added as shown below.
______________________________________ Component Amount______________________________________ Leuco Dye B 0.424 g Tribenzylamine 0.392 g Phthalazinone 0.254 g iso-Propanol 4.46 g Toluene 4.46 g______________________________________
The leuco dye B is disclosed in U.S. Pat. No. 4,883,747 and has the following formula: ##STR7##
After sensitization with the dye and the addition of the leuco base dye solution, Compounds I-A and I-B were added in the amounts of 0.53 ml (0.38 mM/5 ml THF) to a 5.3 g aliquot of the yellow coating solution. The resulting solutions were coated along with an unstabilized solution at a wet thickness of 3 mils (0.076 mm) and dried at 85.degree. C. for 5 minutes onto a polyester base. A topcoat solution was coated at a wet thickness of 3 mils (0.076 mm) and dried at 85.degree. C. for 5 minutes over the silver halide layer. The topcoat solution consisted of 7% polyvinyl alcohol in an approximate 50:50 mixture of water and methanol and 0.2 % phthalazine.
The samples were exposed for 10.sup.-3 seconds through a 47B Wratten filter and a 0 to 3 continuous wedge and developed by heating to approximately 138.degree. C. for 6 seconds.
The density of the dye for each sample was measured using a blue filter of a computer densitometer.
Post-processing stability was measured by exposing imaged samples to a xenon lamp of 1500 Watt of a fadeometer for 14 minutes at 65% relative humidity and 55.degree. C. The initial sensitometric data are shown below:
______________________________________ Dmin Dmax Speed.sup.1______________________________________Control (0.0 ml) 0.12 2.58 1.00 (ref.)0.53 ml I-A 0.11 2.38 1.400.53 ml I-B 0.12 2.40 1.14______________________________________ .sup.1 Log exposure corresponding to density of 0.6 above Dmin.
The post-processing print stability results are shown below:
______________________________________ .delta. Dmin .delta. Dmax______________________________________Control (0.0 ml) +0.45 -0.010.53 ml I-A +0.13 -0.040.53 ml I-B +0.18 -0.04______________________________________
At an effective concentration of the compounds of the present invention (0.53 ml), a 71% and, respectively, a 59% Dmin post-processing improvement vs. the unstabilized control was observed. The Dmin post-processing improvement for each sample is calculated as ##EQU1##
EXAMPLE 1A (Comparison)
This is for a comparative example. To 5.3 g of the yellow silver halide coating solution as described in example 1 was added 0.53 ml of 3-methyl-5-mercapto-1,2,4-1H-triazole (MMTR) at a concentration of 0.0288 g/5 ml THF. The silver solutions and topcoats were coated, exposed and processed as described in Example 1.
The initial sensitometric data is shown below.
______________________________________ Dmin Speed.sup.1______________________________________Control (0.0 ml) 0.12 1.00 (ref.)0.53 ml MMTR 0.12 2.56______________________________________ .sup.1 Log exposure corresponding to density of 0.6 above Dmin.
The post-processing print stability was measured as described in Example 1 for 12 minutes of exposure of imaged samples and the results are shown below.
______________________________________ .delta. Dmin______________________________________Control (0.0 ml) +0.660.53 ml MMTR +0.36______________________________________
Post-processing Dmin improvement was 45% by the addition of MMTR, in which however great desensitization of the silver halide was observed.
EXAMPLE 1B (Comparison)
This is for a comparative example. To 5.3 g of the yellow silver halide coating solution as described in example 1 was added 0.53 ml of 1-methyl-5-mercapto-tetrazole (MMT) at a concentration of 0.052 g/5 ml methanol, or 0.53 ml of 1-ethyl-5-mercapto-tetrazole (EMT) at a concentration of 0.049 g/5 ml THF. The silver solutions and topcoats were coated, exposed and processed as described in Example 1.
The initial sensitometric data ares shown below.
______________________________________ Dmin Speed.sup.1______________________________________Control (0.0 ml) 0.12 1.00 (ref.)0.53 ml MMT 0.12 2.200.53 ml EMT 0.28 2.74______________________________________ .sup.1 Log exposure corresponding to density of 0.6 above Dmin.
The post-processing print stability was measured as described in Example 1 for 12 minutes of exposure of imaged samples and the results are shown below.
______________________________________ .delta. Dmin______________________________________Control (0.0 ml) +0.650.53 ml MMT +0.330.53 ml EMT --______________________________________
Post-processing Dmin improvement was 49% by the addition of MMT, in which however great desensitization of the silver halide was observed. EMT gave a high fog.
EXAMPLE 1C (Comparison)
This is a comparative example. To 5.3 g of the yellow silver halide coating solution as described in example 1 was added 0.53 ml of 1-phenyl-5-benzylthio-tetrazole (PBT) at a concentration of 0.38 mM/5 ml methanol, or 0.53 ml of 1-phenyl-5-(2'-acyloxybenzylthio)-tetrazole (PAT) at a concentration 0.38 mM/5 ml methanol. The silver solutions and topcoats were coated, exposed and processed as described in Example 1.
The initial sensitometric data are shown below.
______________________________________ Dmin Speed.sup.1______________________________________Control (0.0 ml) 0.12 1.00 (ref.)0.53 ml PBT 0.12 1.070.53 ml PAT 0.13 0.94______________________________________ .sup.1 Log exposure corresponding to density of 0.6 above Dmin.
The post-processing print stability was measured as described in Example 1 for imaged samples exposed 5 minutes to fadeometer and the results are shown below.
______________________________________.delta. Dmin______________________________________Control (0.0 ml) +0.140.53 ml PBT +0.140.53 ml PAT +0.16______________________________________
Post-processing Dmin improvement was substantially similar to the control film by the addition of PBT and PAT.
EXAMPLE 2
To 5.3 g of the yellow silver halide coating solution as described in example 1 was added 0.53 ml of 1-phenyl-5-carboxyethylthio-tetrazole (PCT) at a concentration of 0.095 g/5 ml methanol and 0.53 ml of 5-methylthio-1H-tetrazole (I-A) at a concentration of 0.044 g/5 ml THF, or 0.53 ml of 1-phenyl-5-carboxy-ethylthio-tetrazole (PCT) at a concentration of 0.095 g/5 ml methanol and 0.53 ml of 5-benzylthio-1H-tetrazole (I-B) at a concentration 0.073 g/5 ml THF. The silver solution and topcoats were coated, exposed and processed as described in Example 1. The initial sensitometric data are shown below.
______________________________________ Dmin Dmax Speed.sup.1______________________________________Control (0.0 ml) 0.12 2.58 1.00 (ref.)0.53 ml PCT + 0.53 ml I-A 0.11 1.94 1.400.53 ml PCT + 0.53 ml I-B 0.11 2.46 1.05______________________________________ .sup.1 Log exposure corresponding to density of 0.6 above Dmin.
The post-processing print stability was measured as described in Example 1 for imaged samples exposed 15 minutes to fadeometer and the results are shown below
______________________________________ Dmin .delta. Dmax______________________________________Control (0.0 ml) 0.57 -0.010.53 ml PCT + 0.53 ml I-A 0.18 -0.180.53 ml PCT + 0.53 ml I-B 0.25 -0.02______________________________________
Post-processing Dmin improvement was 84% and 69% by the addition of PCT combined with I-A and, respectively, I-B in which however less desensitization of the silver halide with respect to the use of I-A and I-B, as in Example 1, was observed. When used alone, PCT, like other 1-phenyl-S-substituted-5-mer-capto-tetrazoles was inefficient in improving post-processing Dmin.

Number	Name	Date
2981624	Dersch et al.	Apr 1961
3312550	Stewart et al.	Apr 1967
3700457	Youngquist	Oct 1972
3839041	Hiller	Oct 1974
4451561	Hirabayashi et al.	May 1984
4639406	Kitaguchi et al.	Jan 1987
4713319	Aono et al.	Dec 1987
4728600	Hara et al.	Mar 1988

Number	Date	Country
0 218 385 A2	Sep 1986	EPX
0 277 817 A2	Aug 1988	EPX

Post processing stabilization of photothermographic emulsions

Information

Patent Number

Date Filed

Date Issued

Inventors

Original Assignees

Examiners

Agents

CPC

US Classifications

Field of Search

US

International Classifications

Abstract

Description

Claims

Priority Claims (1)

US Referenced Citations (8)

Foreign Referenced Citations (2)