The present disclosure relates to a power conversion apparatus.
Japanese Patent Laying-Open No. 2019-22309 (PTL 1) discloses a power conversion apparatus having a water-cooled thyristor valve. The thyristor valve described in PTL 1 has a plurality of thyristors connected in series. PTL 1 discloses a configuration in which a cooling pipe connected in common to a plurality of thyristors is disposed as a cooling water piping system for the thyristor valve, and cooling water is circulated between a plurality of thyristors and a cooling device through the cooling pipe.
A thyristor valve is typically configured such that stages provided with a plurality of thyristor modules are piled up in the top-bottom direction. In the operation of installing or replacing the thyristor valve, the cooling pipe has to be disposed in a state in which a plurality of stages are stacked, and a complicated and time-taking operation is required.
In the present disclosure, a power conversion apparatus capable of achieving efficient operation in installation and replacement is provided.
According to the present disclosure, a power conversion apparatus includes a first stage on which a first module is mounted, a second stage stacked on the first stage and on which a second module is mounted, and a coolant circulation circuit that allows a coolant to circulate through the first and second modules. The coolant circulation circuit includes a first cooling pipe disposed on the first stage to allow the coolant to pass through the first module, a second cooling pipe disposed on the second stage to allow the coolant to pass through the second module, a first connecting member provided at an opening end of the first cooling pipe, a second connecting member provided at an opening end of the second cooling pipe, a connecting pipe that connects the first connecting member and the second connecting member, a first coupler that couples a first end portion of the connecting pipe to the first connecting member, and a second coupler that couples a second end portion of the connecting pipe to the second connecting member.
The power conversion apparatus in the present disclosure can achieve the efficient operation in installation and replacement.
Embodiments of the present invention will be described in detail below with reference to the drawings. In the following, the same or corresponding parts in the drawings are denoted by the same reference signs and a description thereof will basically not be repeated.
Referring to
Thyristor valve 1 is a kind of a rectifier for power conversion and has a configuration including a plurality of switching elements in combination. High-voltage and large-capacity thyristors are used as the switching elements.
Gate driver 3 generates a gate pulse for driving a plurality of thyristors included in thyristor valve 1. Control panel 4 exchanges a variety of signals with gate driver 3 to control power conversion by thyristor valve 1.
Referring to
A light-triggered thyristor driven by an optical signal (gate pulse) can be used for each of a plurality of thyristors TH1 to THN. Firing (on)/extinguishing (off) of each thyristor TH is controlled in response to a gate pulse applied from gate driver 3. A plurality of thyristors TH1 to THN are driven to convert three-phase AC power into DC power.
Each of a plurality of snubber circuits S1 to SN has a series circuit of a capacitor C1 and a resistor R1. A plurality of snubber circuits S evenly divide an AC voltage component applied between two terminals of thyristor module 2 and control a spike-like high voltage produced at the time of turn-on and turn-off of the corresponding thyristors TH to prevent damage to thyristors TH.
Gate driver 3 generates a gate pulse, for example, based on a variety of signals applied from control panel 4 and a state of voltage applied to a plurality of thyristors TH. Gate driver 3 outputs the generated gate pulse to each thyristor TH at a predetermined timing to control the driving of each thyristor TH. Gate driver 3 can also detect, for example, a failure of each thyristor TH, based on the state of voltage applied to each thyristor TH.
Control panel 4 performs a process of determining a phase (timing) to drive a plurality of thyristors TH1 to THN. Control panel 4 transmits a signal indicating the determined phase to gate driver 3.
Thyristor module 2 further includes a heatsink HS. Heatsink HS has a coolant channel through which a coolant flows for cooling heat-generating elements such as thyristors TH and snubber circuits S. To heatsink HS, an inlet tube 6 for introducing the coolant to the coolant channel and an outlet tube 7 for discharging the coolant from the coolant channel are connected. For example, air, cooling water (pure water), and hydrofluorocarbons are used as the coolant. In the present embodiment, cooling water is used.
As shown in
Specifically, cooling device 8 includes a heat exchanger and feeds the cooling water cooled by heat exchange to inlet tube 6. The arrows in
A configuration example of thyristor valve 1 shown in
Thyristor valve 1 according to the present embodiment is configured such that stages provided with a plurality of thyristor modules 2 are piled up in the top-bottom direction (Z direction). In
First stage 110 has an insulating frame 112 and a plurality of (for example, four) thyristor modules 2 arranged side by side in the X direction on insulating frame 112. Insulating frame 112 is insulated from insulating frame 100 by insulating struts 150.
Second stage 120 includes an insulating frame 122 and a plurality of (for example, four) thyristor modules 2 arranged side by side in the X direction on insulating frame 122. Insulating frame 122 is insulated from insulating frame 112 by insulating struts 150.
As illustrated in
Thyristor valve 1 includes cooling pipes 15, 25, 31, and 32, connecting members 10 and 20, and connecting pipes 40A and 40B, as a cooling circuit for a plurality of thyristor modules 2.
Cooling pipes 31 and 32 are connected to each thyristor module 2. Specifically, cooling pipe 31 has one end connected to heatsink HS (see
In first stage 110, four cooling pipes 31 corresponding to four thyristor modules 2 are connected in common to cooling pipe 15. Cooling pipe 15 extends in the lateral direction (X direction). Cooling pipe 15 is closed at one end and has an opening at the other end. The opening is provided with connecting member 10.
Further, in first stage 110, four cooling pipes 32 corresponding to four thyristor modules 2 are connected in common to cooling pipe 25. Cooling pipe 25 extends in the lateral direction (X direction). Cooling pipe 25 is closed at one end and has an opening at the other end. The opening is provided with connecting member 20. Cooling pipe 15 and cooling pipe 25 are supported by at least one support member 50 on insulating frame 112. Cooling pipes 15 and 25 on first stage 110 correspond to an example of “first cooling pipe”.
In second stage 120, similar to first stage 110, four cooling pipes 31 corresponding to four thyristor modules 2 are connected in common to cooling pipe 15. Four cooling pipes 32 corresponding to four thyristor modules 2 are connected in common to cooling pipe 25. The opening at the other end of cooling pipe 15 is provided with connecting member 10. The opening at the other end of cooling pipe 25 is provided with connecting member 20. Cooling pipe 15 and cooling pipe 25 are supported by at least one support member 50 on insulating frame 122. Cooling pipes 15 and 25 on second stage 120 correspond to an example of “second cooling pipe”.
Connecting member 10 is a member for connecting cooling pipes 15 to each other between adjacent stages. However, in first stage 110, connecting member 10 is used for connecting cooling pipe 15 to cooling pipe 15 on second stage 120 and connecting it to a connecting pipe (not shown) to cooling device 8.
Connecting member 20 is a member for connecting cooling pipes 25 to each other between adjacent stages. However, in first stage 110, connecting member 20 is used for connecting cooling pipe 25 to cooling pipe 25 on second stage 120 and connecting it to a connecting pipe (not shown) to cooling device 8. Connecting members 10 and 20 on first stage 110 correspond to an example of “first connecting member”, and connecting members 10 and 20 on second stage 120 correspond to an example of “second connecting member”.
Connecting pipe 40A is connected between connecting member 10 on first stage 110 and connecting member 10 on second stage 120. As shown in
Connecting pipe 40B is connected between connecting member 20 on first stage 110 and connecting member 20 on second stage 120. As shown in
In the configuration described above, cooling pipes 15 and 31 and connecting member 10 on first stage 110, connecting pipe 40A, and cooling pipes 15 and 31 and connecting member 10 on second stage 120 constitute a part of inlet tube 6 shown in
Referring to
Connecting member 20 has a tubular portion 23 extending in the top-bottom direction (Z direction) and connecting portions 21 and 22 provided at both ends of tubular portion 23. In first stage 110, connecting member 20 has connecting portion 21 connected to the first end portion of connecting pipe 40B and has connecting portion 22 connected to an end portion of the connecting pipe (not shown) to cooling device 8. In second stage 120, connecting member 20 has connecting portion 21 connected to a first end portion of a connecting pipe (not shown) on the third stage and has connecting portion 22 connected to the second end portion of connecting pipe 40B.
In first stage 110, connecting member 10 receives the cooling water cooled by cooling device 8 through the not-shown connecting pipe. The cooling water is introduced from connecting member 10 into cooling pipe 15 on first stage 110 and introduced into connecting pipe 40A. The cooling water introduced into cooling pipe 15 on first stage 110 is introduced into heatsink HS of each thyristor module 2 via cooling pipe 31. Four thyristor modules 2 on first stage 110 are thus cooled. The cooling water after cooling is introduced from heatsink HS of each thyristor module 2 into cooling pipe 25 via cooling pipe 32. The cooling water discharged to cooling pipe 25 is fed to the not-shown connecting pipe via connecting member 20.
On the other hand, the cooling water introduced from connecting member 10 into connecting pipe 40A is guided to connecting member 10 on second stage 120. In second stage 120, the cooling water is introduced into cooling pipe 15 via connecting member 10. The cooling water introduced into cooling pipe 15 on second stage 120 is introduced into heatsink HS of each thyristor module 2 via cooling pipe 31. Four thyristor modules 2 on second stage 120 are thus cooled. The cooling water after cooling is introduced from heatsink HS of each thyristor module 2 into cooling pipe 25 via cooling pipe 32. The cooling water discharged to cooling pipe 25 is fed to connecting pipe 40B via connecting member 20. The cooling water fed to connecting pipe 40B is merged with the cooling water from first stage 110 at connecting member 20 on first stage 110 and thereafter fed to the not-shown connecting pipe. The cooling water after cooling is thus returned to cooling device 8 and cooled.
In this way, in thyristor valve 1 configured such that a plurality of stages are stacked like a tower, cooling pipes 15 and 25 disposed for individual stages are connected to each other through connecting members 10 and 20 and connecting pipes 40A and 40B to form a coolant circulation circuit (see
On the other hand, in a situation in which the above-noted thyristor valve 1 is newly installed or replaced, it is necessary to perform the step of piling up stages and the step of disposing connecting pipes 40A and 40B between the piled stages.
Here, it is assumed that a connecting pipe 400 according to a comparative example shown in
When connecting pipe 40A is disposed between the piled stages, flange 401 of connecting pipe 400 according to the comparative example is joined to a flange provided at connecting portion 12 of connecting member 10 on second stage 120 with an annular gasket interposed, and the two flanges facing each other with the gasket interposed are fastened by a bolt and a nut. Similarly, flange 402 of connecting pipe 400 is joined to a flange provided at connecting portion 11 of connecting member 10 on first stage 110 with an annular gasket interposed, and the two flanges facing each other with the gasket interposed are by a bolt and a nut.
Further, when connecting pipe 40B is disposed between the piled stages, flange 401 of connecting pipe 400 is joined to a flange provided at connecting portion 22 of connecting member 20 on second stage 120 with an annular gasket interposed, and the two flanges facing each other with the gasket interposed are fastened by a bolt and a nut. Similarly, flange 402 of connecting pipe 400 is joined to a flange provided at connecting portion 21 of connecting member 20 on first stage 110 with an annular gasket interposed, and the two flanges facing each other with the gasket interposed are fastened by a bolt and a nut.
In this way, when connecting pipes 400 according to the comparative example are applied to connecting pipes 40A and 40B, connecting pipes 40A and 40B are disposed between adjacent stages by fastening flanges 401 and 401 at both ends of each connecting pipe 400 to the flanges provided at connecting portions 11 and 12 by bolts after performing the step of piling up stages. Accordingly, as the number of stages included in thyristor valve 1 increases, the number of operation steps for disposing connecting pipes 40A and 40B increases, leading to increase in assembly cost of thyristor valve 1.
Then, in the present embodiment, connecting pipes 40 shown in
Specifically, referring to
Plug 41 is formed at a first end portion of insulating pipe 43, and plug 42 is formed at a second end portion of insulating pipe 43. Plugs 41 and 42 are formed of, for example, stainless steel. On the outer peripheral surfaces of plugs 41 and 42, O rings serving as annular seal members are provided to seal the inner peripheral surfaces of connecting portions 11, 12, 21 and 22 of connecting members 10 and 20.
As shown in
Referring to
When connecting pipe 40A is disposed between first stage 110 and second stage 120, plug 41 of connecting pipe 40 is coupled to socket 12P of connecting member 10 on second stage 120, and plug 42 of connecting pipe 40 is coupled to socket 11P of connecting member 10 on first stage 110. Although not shown, when connecting pipe 40B is disposed between first stage 110 and second stage 120, plug 41 of connecting pipe 40 is connected to socket 21P provided at connecting portion 21 of connecting member 20 on second stage 120, and plug 42 of connecting pipe 40 is coupled to socket 22P provided at connecting portion 22 of connecting member 20 on first stage 110.
For example, when the step of piling up second stage 120 on first stage 110, plug 41 of connecting pipe 40 is coupled to each of socket 12P of connecting member 10 and socket 22P of connecting member 20 on second stage 120, as a preparation operation for piling up second stage 120. Subsequently, second stage 120 having connecting pipes 40 connected is piled up on first stage 110. Subsequently, in a state in which second stage 120 is piled up, plug 42 of connecting pipe 40 is coupled to each of socket 11P of connecting member 10 and socket 21P of connecting member 20 on first stage 110.
In particular, when one-touch couplers are applied to couplers CP1 and CP2, the operator can easily dispose connecting pipes 40A and 40B. As a result, it is possible to perform the step of disposing connecting pipes 40A and 40B concurrently with the step of piling up a stage. This can suppress increase in the number of operation steps due to increase in stages that constitute thyristor valve 1.
Here, as illustrated in
In addition, provision of curved portion 430 in insulating pipe 43 imparts flection to insulating pipe 43. In the example in
In the present embodiment, because insulating pipe 43 is flexible, even when misregistration based on an assembly error occurs between socket 11P of connecting member 10 on first stage 110 and socket 12P of connecting member 10 on second stage 120, the worker can insert plugs 41 and 42 into sockets 11P and 12P, respectively, by deforming insulating pipe 43.
Further, in the present embodiment, in order to permit misregistration of sockets 11P and 12P between adjacent stages in connecting member 10 on each stage, cooling pipe 15 has a bending portion 16. Specifically, cooling pipe 15 has a linear portion 17 extending in the Y direction and bending portion 16 bent relative to linear portion 17. Bending portion 16 is positioned between the opening end of cooling pipe 15 and a support portion in contact with support member 50. In the example in
With such a configuration, connecting member 10 can be displaced relative to linear portion 17 through bending portion 16. For example, as indicated by arrow A1 in
With this configuration, the operator can adjust the position and the inclination of sockets 11P and 12P when coupling plugs 41 and 42 of connecting pipe 40 to sockets 11P and 12P of connecting members 10, respectively. Therefore, even when misregistration based on an assembly error occurs between socket 11P of connecting member 10 on first stage 110 and socket 12P of connecting member 10 on second stage 120, plugs 41 and 42 of connecting pipe 40 can be inserted in the horizontal direction into sockets 11P and 12P. As a result, connecting pipe 40 and connecting member 10 are reliably coupled without increasing the number of operation steps.
Although not shown, cooling pipe 25 also has a bending portion, similarly to cooling pipe 15. Connecting pipe 40 and connecting member 20 thus can be reliably coupled.
The embodiments disclosed here should be understood as being illustrative in all respects and should not be construed as being limitative. The scope of the present invention is shown not in the foregoing description but in the claims, and it is intended that all modifications that come within the meaning and range of equivalence to the claims are embraced here.
1 thyristor valve, 2 thyristor module, 3 gate driver, 4 control panel, 5 power conversion apparatus, 6 inlet tube, 7 outlet tube, 8 cooling device, 10, 20 connecting member, 11, 12, 21, 22 connecting portion, 11P, 12P socket, 13, 23 tubular portion, 16 bending portion, 17 linear portion, 40, 40A, 40B, 400 connecting pipe, 41, 42 plug, 43, 405 insulating pipe, 44 coupling portion, 46 outer peripheral surface, 50 support member, 100, 112, 122 insulating frame, 110 first stage, 120 second stage, 401, 402 flange, 403, 404 joint, 430 curved portion, CP1, CP2 coupler, HS heatsink, S1 to SN snubber circuit, TH1 to THN thyristor.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2019/039820 | 10/9/2019 | WO |