Patent Application
20160027562
1. Field
The present disclosure relates generally to a resistor device, and more particularly, to additive tuning of the resistor device.
2. Background
Metal film resistors are typically used in circuits where stability, accuracy and reliability are important. A thin metal film provides the resistive element. Currently, one way of testing metal film resistors during fabrication is limited to discrete incremental adjustments. Portions of resistive material are cut away in discrete sized chunks with a laser to achieve the desired resistance value. This results in resistors lacking a fine precision of resistance.
A method of additive tuning a resistor includes measuring resistance across a recessed area of the resistor using at least two terminals, depositing resistance material from an ink jet across the recessed area of the resistor device concurrently with the measuring resistance, and ceasing the depositing upon obtaining a measurement of a resistance threshold value.
A precision resistor includes a substrate and a frame on a top surface of the substrate at least two terminals located at opposite ends of the frame. An amount of resistance material is deposited across the recessed area by an ink jet spray. The amount of resistance material is additively controlled by concurrently measuring resistance across the at least two terminals.
The detailed description set forth below in connection with the appended drawings is intended as a description of various configurations and is not intended to represent the only configurations in which the concepts described herein may be practiced. The detailed description includes specific details for the purpose of providing a thorough understanding of various concepts. However, it will be apparent to those skilled in the art that these concepts may be practiced without these specific details. In some instances, well known structures and components are shown in block diagram form in order to avoid obscuring such concepts.
Several aspects of a precision resistor tuning and testing using ink jet depositing will now be presented with reference to various apparatus and methods. These apparatus and methods will be described in the following detailed description and illustrated in the accompanying drawings by various blocks, components, circuits, steps, processes, algorithms, etc. (collectively referred to as “elements”). These elements may be implemented using electronic hardware, computer software, or any combination thereof. Whether such elements are implemented as hardware or software depends upon the particular application and design constraints imposed on the overall system.
By way of example, an element, or any portion of an element, or any combination of elements may be implemented with a “processing system” that includes one or more processors. Examples of processors include microprocessors, microcontrollers, digital signal processors (DSPs), field programmable gate arrays (FPGAs), programmable logic devices (PLDs), state machines, gated logic, discrete hardware circuits, and other suitable hardware configured to perform the various functionality described throughout this disclosure. One or more processors in the processing system may execute software. Software shall be construed broadly to mean instructions, instruction sets, code, code segments, program code, programs, subprograms, software modules, applications, software applications, software packages, routines, subroutines, objects, executables, threads of execution, procedures, functions, etc., whether referred to as software, firmware, middleware, microcode, hardware description language, or otherwise.
Accordingly, in one or more exemplary embodiments, the functions described may be implemented in hardware, software, firmware, or any combination thereof. If implemented in software, the functions may be stored on or encoded as one or more instructions or code on a computer-readable medium. Computer-readable media includes computer storage media. Storage media may be any available media that can be accessed by a computer. By way of example, and not limitation, such computer-readable media can comprise a random-access memory (RAM), a read-only memory (ROM), an electrically erasable programmable ROM (EEPROM), compact disk ROM (CD-ROM) or other optical disk storage, magnetic disk storage or other magnetic storage devices, or any other medium that can be used to carry or store desired program code in the form of instructions or data structures and that can be accessed by a computer. Combinations of the above should also be included within the scope of computer-readable media.
The depositing of resistor material by the ink jet 114 may be controlled in at least one of various ways as shown in
Returning to
In an aspect of the present invention, an example system may include an ink jet 114, instrumentation 111 for measuring a resistance value across a resistor device, a controller 608 coupled to the ink jet 114, a processor 602 adapted to send instructions to the controller based on measured resistance values received from the instrumentation 111, and a computer readable medium 604 having stored executable instructions, that when execute by the processor 602, perform the following steps: measuring resistance across a recessed area of the resistor device 100 using at least two terminals 104; depositing resistance material 108 from an ink jet 114 across the recessed area 106 of the resistor device 100 concurrently with the measuring resistance; and ceasing the depositing upon obtaining a measurement of a resistance threshold value.
It is understood that the specific order or hierarchy of steps in the processes disclosed is an illustration of exemplary approaches. Based upon design preferences, it is understood that the specific order or hierarchy of steps in the processes may be rearranged. Further, some steps may be combined or omitted. The accompanying method claims present elements of the various steps in a sample order, and are not meant to be limited to the specific order or hierarchy presented.
The previous description is provided to enable any person skilled in the art to practice the various aspects described herein. Various modifications to these aspects will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other aspects. Thus, the claims are not intended to be limited to the aspects shown herein, but is to be accorded the full scope consistent with the language claims, wherein reference to an element in the singular is not intended to mean “one and only one” unless specifically so stated, but rather “one or more.” The word “exemplary” is used herein to mean “serving as an example, instance, or illustration.” Any aspect described herein as “exemplary” is not necessarily to be construed as preferred or advantageous over other aspects.” Unless specifically stated otherwise, the term “some” refers to one or more. Combinations such as “at least one of A, B, or C,” “at least one of A, B, and C,” and “A, B, C, or any combination thereof” include any combination of A, B, and/or C, and may include multiples of A, multiples of B, or multiples of C. Specifically, combinations such as “at least one of A, B, or C,” “at least one of A, B, and C,” and “A, B, C, or any combination thereof” may be A only, B only, C only, A and B, A and C, B and C, or A and B and C, where any such combinations may contain one or more member or members of A, B, or C. All structural and functional equivalents to the elements of the various aspects described throughout this disclosure that are known or later come to be known to those of ordinary skill in the art are expressly incorporated herein by reference and are intended to be encompassed by the claims. Moreover, nothing disclosed herein is intended to be dedicated to the public regardless of whether such disclosure is explicitly recited in the claims. No claim element is to be construed as a means plus function unless the element is expressly recited using the phrase “means for.”
