The present invention generally relates to prepress workflow processes, and more particularly, to prepress workflow processes that include image processing and half-tone screening that employ frequency modulation (FM) techniques.
Color printing on packaging has long been considered necessary for attracting ultimate purchasers to the product. In the packaging industry, corrugated shipping containers are typically used. Corrugated shipping containers are typically constructed of unbleached Kraft papers in brown color. However, such corrugated shipping containers normally used in the packaging industry do not provide an attractive background for color printing.
Typically, an opaque black ink, occasionally with one or two other opaque ink colors, are utilized for printing on these containers. These inks are usually used to print simple illustrations consisting mostly of text, lines and solid fields in contrast to complex natural or photographic images that are intimately intermingled as they would be in a half-tone image. Some packages are formed of corrugated containerboard that has a thin white outer surface, so-called mottled white, to support more attractive color graphics. Again, printing of these packages calls for simple art consisting of text, lines and solid fields using primarily opaque inks. More sophisticated (and much more expensive) corrugated packaging may have a preprinted coated white paper laminated over most or all of the outer surface to enable higher quality graphics.
Traditional analog printing devices, such as those used to print corrugated packaging, are binary in nature; i.e. they are incapable of printing continuous-tone. More specifically, ink is either printed or not. The process of converting a continuous-tone image into a discrete, binary image (bitmap) composed of “ink” and “no ink” encoding is called half-toning or screening. A half-tone print generates the illusion of a continuous-tone image by printing very small dots not readily visible to the eye. When the eye fuses these small dots within the visual field, various shades of grey and colors can be created providing a sensation of continuous-tone.
One type of screening is called amplitude modulated (AM) screening, which relies on varying the size of the printed dot but the spacing between dots is fixed. This method, over 100 years old, is by far, the most commonly practiced technique for screening continuous-tone images. Dark or shadow portions of an image are reproduced by printing large dots, midtones with medium sized dots, and highlights with very small dots. All dots whether they are round, diamond, elliptical, square, etc. in shape, are regularly spaced according to a grid defined by the spatial frequency, i.e. the number of line pairs per inch (lpi). With AM screening, a 45 lpi screen is considered coarse because the grid is not finely spaced and the size of the smaller dots is large, hence the dots and grid structure are readily visible to the naked eye. In contrast, a 150 lpi screen is considered very fine because the grid is very closely spaced and most dots are so small, both are less visible to the naked eye.
Typically, given the equipment specifications of most flexographic presses common to the corrugated industry, the majority are unable to screen graphics beyond 65 lpi. In fact, most box plants typically screen graphics using a more realistic 40-50 lpi frequency range given the operational difficulties of running higher frequency screened graphics. As such, the images printed on corrugated packaging with these presses generally appear coarse, that is, they reproduce original high resolution photographic images with poor image detail.
Due to this limitation and others, there is a need in the packaging industry for low cost techniques that improve image fidelity and color reproduction, i.e. increased image detail, higher tonal resolution and range, for flexographic direct printing of corrugated media, while potentially reducing printing ink consumption. Preferably, these techniques should be used on existing printing equipment, thereby avoiding the need for costly equipment upgrades.
In accordance with aspects of the present invention, a prepress workflow method is provided. The method includes obtaining a color source image and generating N spot color separations from the color source image, wherein N is less than four. The N spot color separations, when superimposed, form a reproduction composite image similar in color to the color source image. The method further includes screening the N spot color separations, wherein at least one of the N spot color separations is screened using frequency modulation (FM).
In accordance with other aspects of the present invention, a prepress workflow method is provided. The method includes obtaining a color source image; generating N spot color separations from the color source image, wherein N is less than four; processing the generated N spot color separations to achieve printing misregistration tolerance; and screening the processed N spot color separations, wherein at least one of the N spot color separations are screened using frequency modulation (FM).
In accordance with yet another aspect of the present invention, a prepress workflow method is provided. The method includes generating N spot color separation positives of a digital source image, wherein N is less than four; and screening the processed N spot color separation positives, wherein at least one of the N spot color separation positives is screened using frequency modulation (FM).
In accordance with still another aspect of the present invention, a prepress workflow method is provided. The method includes preparing N non-process color separations from a source image; processing the N non-process color separations to achieve printing misregistration tolerance; and screening the N non-process color separations, wherein at least one of the N non-process color separations is screened by frequency modulation (FM).
The file of this patent contains at least one drawing executed in color. Copies of this patent or patent application publication with color drawings will be provided by the Office upon request and payment of the necessary fee. The foregoing aspects and many of the attendant advantages of this invention will become more readily appreciated by reference to the following detailed description, when taken in conjunction with the accompanying drawings, wherein
Embodiments of the present invention will now be described with reference to the accompanying drawings where like numerals correspond to like elements. Embodiments of the present invention employ frequency modulation (FM) screening techniques, also known as stochastic screening techniques, for improving image fidelity and color reproduction, i.e. increased image detail, higher tonal resolution and range especially with resolution and tone-limited, for flexographic direct printing of corrugated media. Embodiments of the present invention are directed to image processing techniques for achieving higher print resolution, greater tonal range and resolution of N-spot color separations (preferably where N<4) than what is achievable using amplitude modulation (AM) screening techniques on existing equipment. Several embodiments of the present invention are directed to image processing methods that also produce a reproduction composite image that is tolerant to misregistration when generated with non-process spot color separations. Further, embodiments of the present invention provide prepress workflow methods that offer low-cost software solutions for increasing print reproduction quality of existing printing presses, thereby minimizing or avoiding the need for costly equipment upgrades or hardware solutions.
A. General Terms and Phrases
In the description that follows, terms such as “record”, “separation”, and “channels” will be to some extent be used interchangeably. The term “image record” dates back to the earlier days of process printing when half tone printing plates were derived photographically using contact negatives. Color produced by devices or objects that emit or generate their own light (the sun, TV, etc.) is referred to as an additive color system. Red, green, and blue are known as the additive primaries. By mixing various amounts of these primaries an incredibly large number of colors can be generated and distinguished. A scene or image was recorded by taking separate photographs through red, green, and blue filters. These provided negative greyscale records of the spectral components. For example, the red record (negative) defined the amount and location of cyan ink (complimentary to red) to be printed. Similarly, the positive of the red record encoded the location and amount of red light being reflected by objects in the original scene. A fourth image provided a record for application of black ink, where that was also used. The three film negatives, referred to as “separations” were then used to prepare printing plates for the cyan, magenta, and yellow inks generally known as “process primaries”. These colors, complementary to the red, green, and blue primaries are referred to as “subtractive colors” since they “subtract” or remove by absorption the other colors from the light striking them and reflect or pass only their own color. When colors are produced by objects that do not emit light on their own; i.e., require illumination to be seen, the system is referred to as a subtractive system. This includes virtually all objects viewed by our eyes.
The three subtractive colors, placed one above the other as transparencies, nominally produce black. On the other hand the subtractive primaries can produce additive colors when in an overlapping arrangement. Thus, red can be produced by a mixture of cyan and magenta, blue from a similar mixture of magenta and yellow, and green from cyan and yellow. While judicious overprinting of cyan, magenta, and yellow inks can produce a nominal red, green, and blue, it is well known in the printing arts that the size of the color gamut of subtractive primaries used in printing inks is considerably smaller than the gamut of colors defined by the additive primaries.
In many cases CMY ink separations will also be used with a black separation since ink imperfections tend to result in muddy blacks rather than jet blacks when all three inks are overprinted. In this case the separations are referred to as CMYK, the black channel being designated K in order not to confuse it with blue.
Electronic digital imaging has changed the aforementioned techniques considerably, thus it has became necessary when using digital images to encode color information using an additive system. Images in such devices as scanners and digital cameras are captured by a myriad of minute sensors equipped with equal numbers of red, green, and blue filters. However, these systems record image positives, in contrast to image negatives on film. The three filters decompose the image into three greyscale positives, usually referred to as “separation positives” or “channels”. If each separation positive or channel was inverted to a negative, then they would render separations for cyan, magenta, and yellow inks, the so-called “process primaries”. Throughout the description that follows “separations” will refer to image negatives while “separation positives” and “channels” will refer to image positives. The negatives serve as an encoding record for cyan, magenta, and yellow inks while the positives serve as red, green, and blue records.
Specifically, the term “separation positive” is used throughout the specification. As was described above, separation positives are analogous to channels and are referred to in the illustrative examples herein when the images are processed using suitable image processing software, such as Adobe Photoshop®, in an additive computer system. However, the methods of the present invention hereinafter described apply generally to all systems, and therefore, may alternatively be employed in a subtractive system or workflow process.
As well known in the art, separation positives or channels may be haft-tone screened, and then inverted to create their respective negative (separation) suitable for use in preparing printing plates for a conventional printing press. Alternatively, final separations (negatives) may be generated by inverting separation positives or channels prior to being half-toned screened. The terms “screening”, half-toning”, and “half-tone screening” are considered equivalents, and thus have been used interchangeably throughout the specification. These terms generally mean the process of converting a continuous-tone image into a discrete, binary image (bitmap) composed of “ink” and “no ink” encoding for use on analog printing devices.
The term “misregister” and “misregistration” should be considered as equivalent to the image processing term “image phase error.”
Embodiments of the present invention may be used with two transparent inks. Characteristics that constitute ink transparency are defined in ISO publications ISO 2846-1 through ISO 2846-5. Embodiments of the present invention are not in any way limited to the use of either CMY process inks or inks that simulate the additive RGB colors. These and other inks of any other available color may be used.
B. Illustrative Embodiments of the Present Invention
As best shown in
For example, the source image may be downloaded from a secondary source, such as the Internet, a CD-ROM, or a digital camera. Alternatively, the source image may be created in the computer system by using a commercially available design program, such as Adobe Illustrator® or Macromedia Freehand®. The source image may also be obtained by digitally scanning a printed image using a scanner and an associated computer system both well known in the art. In the illustrative examples hereinafter described, the source image is an RBG encoded digital image capable of being viewed on an additive color system using a computer with a CRT monitor or equivalent display device. As best shown in
The process 100 proceeds to block 108, where N spot color separations (N<4) are generated from the source image, as will be described in more detail below. The N spot color separations, when superimposed, render a realistic reproduction composite image of the source image. After the N spot color separations are generated, the N spot color separations may then be further processed at block 112 to achieve misregistration tolerance for the reproduction composite image, as will be described in more detail below. In the misregistration tolerance subprocess, one of the spot color separations is classified as “luminance”, and filtered accordingly, while the remaining N−1 separations are classified as “chrominance” and filtered accordingly. Next, the process 100 proceeds to block 116, where the processed spot color separations are half-toned screened using either AM screening techniques, FM screening techniques, of combinations thereof. When the process 100 is completed, the resultant half-toned screened separations may be suitable for preparing plates for printing.
As was mentioned earlier, traditional printing presses are binary, and thus, continuous tone images must be converted into a format that may be printed. This conversion is known as half-tone screening. There are two principal methods for generating a half-tone image. The conventional method referred to as amplitude modulated screening, relies on varying the size of the printed dot but the spacing between dots is fixed. This method, over 100 years old, is by far, the most commonly practiced technique for screening continuous-tone images. Dark or shadow portions of an image are reproduced by printing large dots, midtones with medium sized dots, and highlights with very small dots. All dots whether they are round, diamond, elliptical, square, etc. in shape, are regularly spaced according to a grid defined by the spatial frequency, i.e. the number of line pairs per inch (lpi). A 45 lpi screen is considered coarse because the grid is not finely spaced and the size of even the smaller dots is large, hence the dots and grid structure are readily visible to the naked eye. In contrast, a 150 lpi screen is considered very fine because the grid is very closely spaced and most dots are so small, both are less visible to the naked eye.
A second and more recent technique can generally be classified as frequency modulated screening. The basic principle behind this method is the distance between dots is randomly varied or dispersed according to various placement schemes but the fundamental size of the addressable dot (imaging element) remains fixed. There are many algorithms for implementing such variations of this technique. Today, this subject area has generated enormous interest and intensive research efforts. The primary advantages to FM or stochastic screening are: no visible dot pattern, no moiré patterns, no tradeoff between tone level and frequency, no jumps in tone gradation, higher tonal resolution, and less need for edge sharpening.
While the FM or stochastic screening examples described herein employ an error diffusion algorithm, other well known and future developed algorithms be alternatively be used. For example, there are many algorithms for implementing some variant of FM screening, for example noise encoding, dispersed-dot-ordered-dither, microcluster half-toning, error diffusion, modified error diffusion, blue noise masks, and multilevel half-toning to name a few.
Embodiments of the present invention have numerous uses, one involving flexographic printing of reproduction composite images on corrugated media. As such, it should be noted that in flexographic printing of corrugated board, AM dot percentages much lower than 5% can not be printed because in practice, such small dots can not be “burned” or held in the printing plate. Given their small size, generally speaking, dots below 5% simply do not exist after exposure and fixing of the polymer. While a few may be present, those are easily damaged or break off during the printing operation, hence for all practical purposes, typical flexographic plates are incapable of reproducing half-tone dots below the so-called “minimum dot” size. While the minimum dot limit varies with equipment, in general, this dot percentage is roughly on the order of 5%. Furthermore, since the typical 5% dot on plate will easily grow to 12%-15% on paper, highlights are difficult to render since grey levels in the print will jump from 0% (white or paper) to 15% (the lightest grey possible). Consequently, to dampen this effect, it is common to correct ink percentages for each separation so they run from 5%-100% rather than from 1%-100%. Remapping of ink percentages avoids objectionable tonal contouring in image highlights.
Referring now to
In one working embodiment of the present invention, after obtaining the source image by, for example, any manner described above, the source image may be imported into an image processing software program, such as Adobe Photoshop®, executed on a well known computer system. The image processing software program, when executed, enables the source image to be processed according to user selected commands. The source image may then be converted by Photoshop® into the CMY source image by a mode change. The processing software re-expresses the original RGB encoded source image in CMY units; i.e., it yields a CMY source image and three ink separation positives of the source image for the cyan, magenta, and yellow inks (C, M, Y separation positives).
It will be appreciated that the RGB source image may be optionally adjusted prior to CMY conversion. For example, visual adjustments of contrast, tonal value, brightness, and color balance may be accomplished using the commercially available software programs mentioned above, other known or future developed software, or by other known methods.
After the source image is converted into a CMY source image, the process 200 proceeds to block 208 where two CMY separations (i.e. CM, CY, MY), which are considered to be carrying the most important color information of the source image out of the three generated separations, are visually chosen. For instance, in an example illustrated in
The original source image is then inspected by the user at block 212 to determine dominant object colors or other important features critical to the visual impact of the source image. In like manner, areas of the original source image that are not of significant importance that could possibly be rendered in another color are noted. It should be noted that while in most cases it is desired to replicate the original colors as closely as possible, situations can arise when considerable departures may be preferred. This is a choice that may be made by the user depending on the final effect he or she is attempting to achieve. From a review of
The process 200 continues from block 212 to block 216, where first and second transparent spot ink colors, which will represent the selected dominant object colors with suitable accuracy, are chosen from an ink color palette or color swatches. These usually are “memory colors” or colors that represent specific objects that must be reproduced for the reproduction to appear realistic; e.g., it is desirable that bananas should be yellow. Spot colors might be a green and a red, a red and blue, a yellow and blue, etc. While any color ink can be used with a given separation, preferably there is some agreement of the ink color used to print the separation and the color that separation represents. For example, given a cyan separation, reasonable ink choices would be some variation of a cyan, blue, or green, i.e. a “cool” ink. Similarly, reasonable candidates for the magenta separation would be red, magenta or orange, i.e. a “warm” color. The yellow separation would typically be a yellow, green, or red ink. Since a red separation tells us where and how much red ink to print, straying too far from a red ink may yield poor results, especially if accurate reproduction is the goal. It should be noted that purposely mismatching color with a separation can lead to interesting and useful effects, therefore this technique should be considered to be within the scope of the invention.
In an illustrative example, red and green ink colors were selected since these were considered important memory colors. Specifically, for the source image of
Once the first and second spot ink colors are chosen, each are assigned to one of the two selected CMY separations at block 220, typically assigning each spot ink color to the selected separation having the most agreement therebetween. In an illustrative example, PANTONE Red 032 and PANTONE Green 360 are assigned to the magenta and cyan separation positives, respectively. The separations are then rendered in the chosen spot colors (referred herein as “spot color separations”). In the illustrative example, this is best shown in
From block 216, the spot color separations are superimposed to form a reproduction composite image. In the illustrative example, the image at the far right in
For example, global and local adjustments may optionally be made in the greyscale values of each spot color separation positive. Other adjustments may also be made again for contrast, tone, and brightness in these new spot color separation positives. This will effectively control the amounts of each ink to be applied in order to produce a color result most closely representing the ultimately desired image adjustment is achieved by greyscale manipulation. Essentially, this means increasing or decreasing the overall greyscale image density to ultimately result in a greater or lesser amount of ink of the chosen color being applied. This adjustment may be either global or local or both. Global adjustment results in varying density of the overall image whereas local adjustment refers to varying density only in a predefined area. These adjustments are well within the capability of the commercially available software programs.
As seen in the far right image of
If the reproduction composite image is not accurate enough to the user when compared to the source image, other colors may be chosen at this time and the aforementioned steps, shown in blocks 216-224, may be repeated. The phrase “accurate enough” used in the previous sentence should be considered very subjective. Since no two spot color reproduction composite image can reproduce every color in the original with absolute accuracy, accurate enough should be considered to mean “realistic”, “esthetically pleasing”, or “acceptable for the intended purpose”. The technique relies considerably on subjective evaluation for deriving suitable separations.
While embodiments of the present invention are operable using only CMY separations, it may be preferred to also make RGB separations. With six separations, the choices for combining two separations are expanded from three (CM, CY, and MY), when using only CMY, to fifteen with CMY and RGB. It will also be readily apparent that in principle, many more ink separations could be produced for specific colors other than RGB and CMY (for example orange). In practice this is not necessary. These six separations reduce the incredibly large number of possible separations to a reasonable, workable number. This is possible because a six-separation color architecture is a good approximation of the intermediate colors lying between any two separation colors; e.g., orange lies between yellow and red. In the above example a yellow or red separation approximates an orange separation. Given their close proximity, either could be rendered with an orange ink despite the fact that we lack the orange separation. Visual adjustments of the greyscale effectively modifies the yellow or red separation to produce an acceptable orange separation. Viewed in this manner, the six proposed separations serve as initial separations from which final ink separations for a unique color can be visually created by global and local manipulation of that channel's greyscale.
Embodiments of the present invention are also useful for printing on substrates of most colors with the exception of dark greys and black. Even black medium can be used if a third masking separations is added. Substrate color may be simulated as a temporary third spot color separations. This color separation will not ultimately be printed, however. Instead, it will serve to enable additional greyscale adjustment of the original two spot color separations. These can be manipulated to offset, or in some instances to take advantage, of the substrate color. For example, printing on a non-white substrate generally calls for reducing the overall ink amounts since not making this correction often yields a dark reproduction. In some cases the substrate can provide a useful and “free” third color, which can be exploited to improve the color gamut for the ultimate image. In effect, this creates a third separation that allows the substrate's color to contribute to the overall color of the reproduction composite image.
For example, the adjusted image of
The far right image in
The final result may be seen in
Where more precise or more dynamic color reproduction might be needed on colored substrates, it is within the scope of the invention to use a third separation to introduce an initially printed masking separation rendered with an opaque ink. While this might be any color, the masking image would most usually be printed with a white ink. The two color separations conveying the important color information in the source image have already largely been determined and attention now focuses on the procedure for finding a suitable separation to serve as a candidate separation to render the masking color.
In an illustrative example, the RGB original source image may be obtained and converted into CIE L*a*b* mode using Photoshop®. This operation is a look-up table conversion implemented in commercial software, such as Photoshop®, which maps RGB colors to their associated CIE L*a*b* color specifications and vice versa. Only the L* or darkness/lightness separation positive will be used. The L* separation positive encodes the achromatic black to white information in the scene (all object information is present). It is a logical choice for rendering the masking separation positive. It is a logical choice for rendering write the masking separation positive. This is used to create a third spot color separation positive to simulate the masking ink being printed on the colored substrate. If using Adobe Photoshop® or similar software, the L* separation positive is pasted into a new frame which, for present purposes, might be labeled “White Mask”. This will be the initial separation positive for recording the opaque white ink that will be printed first. Once the L* lightness separation positive has been pasted, this separation positive is then rendered with a spot color approximating the color of the substrate. In an illustrative example, it is again PANTONE Brown 465, as shown in the separation positive at the top of
Optionally, global and local greyscale adjustments in the White Mask separation positive may be made. The amount of white ink can be increased in areas where high lightness is needed. In shadow areas, white ink may be removed to achieve lower luminance. The resultant printed image is seen in
An alternative procedure that on occasions will be useful is to print the opaque masking separation after the two transparent inks have been printed. For example, a localized area of the reproduction composite image might be overprinted with a special spot color, fluorescent or metallic ink, varnish, or any other type of ink to achieve some particular effect.
Once all optional greyscale adjustments to the spot color separations are complete at block 224 of routine 200, and the two-color reproduction composite image renders realistically, the spot ink color separations may be further processed using a misregistration tolerance subprocess 300, as will be described in detail below.
As is well known, the need to hold tight register between either the printing plates on press or various marking engines inherent with the device, e.g. a digital printer (ink, toner, wax, etc.) is common to all color reproduction processes and/or devices. This requirement has been a necessary pre-requisite since the invention of printing and all its manifest forms including photography, television, and modern digital imaging devices. Even a small displacement (say 1/32″) in any one separation or channel is detrimental to the composite image and usually such misregister leads to an unsatisfactory reproduction since unpleasant or undesirable visual artifacts tend to render the print unusable or severely degrade image quality.
To that end, an illustrative misregistration tolerance subprocess 300 for making spot color separations tolerant or having increased tolerance for color misregistration when the reproduction composite image is printed will now be described in detail with reference to
In a typical three ink scenario, the third color is often black and the black separation becomes the natural choice. However, if black is not one of the three inks to be used, the color separation which carries the bulk of the image luminance is selected, as was the case with the two color example. Usually this will also imply that the darkest ink of the three would be designated as the surrogate black separation.
The process then proceeds to block 316, where the spot color separations designated as “chrominance” are passed through a low pass filter to degrade object (image or scene) detail. This may be done by the use of a blurring algorithm; i.e., generally implemented in the spatial domain by using an appropriately sized convolution kernel. The blurring algorithm is typically a Gaussian filter although it is not so restricted. The amount of image degradation or blurring will vary with the particular image; i.e., its size, resolution, content, and anticipated possible misregister. “Content” may relate to either or both scene colors or spatial frequency content. Object blurring in the color separations is not restricted to global blurring; i.e. blurring of the entire image. It may also be done locally in some particular region of interest, depending on scene content. Because the low pass filtering process reduces densities: i.e., they de-saturate colors in the composite image, additional adjustment steps may be taken to return color saturation to more proper levels.
The spot color separation designated as “luminance” is then processed by a high pass filter, such as a traditional unsharp mask (USM) or other image sharpening filters, at block 320. As such, object detail is maintained and preferably even enhanced. It will be appreciated that either the chrominance separations or the luminance separation may be processed first. In the illustrative example, with red and green inks, the green separation was designated the luminance separation and the red separation is the chrominance separation. Accordingly, the red separation is blurred to remove image detail, as best shown in
Embodiments of the present invention do not claim to reproduce color, with respect to the original, with accuracy. However, embodiments of the present invention do preserve the basic hues and luminosity found in the unfiltered source image. After filtering, it yields a pleasing natural-looking image that minimizes or eliminates the obvious undesirable artifacts associated with misregistered separations. Such separations survive the difficult manufacturing environment where tight registration is difficult to achieve.
It should be noted that unlike conventional color separation where image detail is present in all separations (usually N=4 under process printing), methods of the present invention use only one of N separations to carry the image detail. Consequently, the need for higher spatial frequencies (detail) in the remaining N−1 separations is unnecessary. Carrying image detail in those separations is redundant. More importantly, retaining high spatial frequencies (detail) in these remaining separations would produce image artifacts should the printing plates go out of register. Since methods of the present invention rely on conveying luminance content through only one separation, it is important that essential details of the source image appear in this separation. A visual comparison between the candidate luminance separation and the L* separation of the original image provides an excellent method for identifying the best selection based on similarity. A more detailed description of why this process is successful may be found under the heading “Characteristics of the Human Visual System.”
With conventional CMYK process printing, as many as four superposed inks might be applied to render the color of a given half-tone dot. This practice requires that all four ink planes be in perfect register to render the color properly. One optional advantage of the methods of the present invention is that a fewer number of inks may be used to achieve a satisfactory color rendition. If the number of ink planes can be minimized, this effectively reduces the ink's misregistration degrees of freedom at the time of printing. By printing with fewer inks, the penalty for a color separation being out of register is reduced.
All of the processed spot color separations may then be used in the normal manner for preparation of printing plates. The results of the half-tone screens and reproduction composite images rendered by the half tone screens will now be described with reference to
Before the results are fully described, it should be noted that given an AM screen, the largest dot (100% ink coverage) has an effective diameter of 1[f*{square root}π], where f is the screen frequency. With a conventional screen, dot size for a given ink percentage can always be calculated since size is proportional to ink coverage. Recall that stochastic screens are aperiodic. Dot size for an FM element can not be inferred from screen frequency since it is screenless. One way to arrive at an element size for an FM dot is to calculate the size of the “minimum dot” for an AM screen and assign that dimension to be the element size. Since this is a physical limitation of the plate, this approach provides an upper bound on the achievable resolution of a stochastic screen. For discussion purposes, all AM-screened examples will use a 45 lpi frequency. With this in mind, if the shape of the FM dot is round, then its diameter based on this minimum dot, will be {square root}{α/π}/f, where α=0.05, the fractional ink coverage or 0.0028″ (71μ). If the element shape is square, given that the dot area is fixed, its length will be {square root}{π/4} times the diameter of a round dot. Therefore if square dots are used then dot length will be 0.00248″ or 63μ. This suggests that the maximum stochastic screen resolution associated with a 45 lpi screen, using a round dot is about 360 dpi (1/0.00280″=357 dpi) and with a square dot, about 400 dpi (1/0.00248″=402 dpi). Because Photoshop®'s error diffusion algorithm generates bitmaps having square pixels, all the stochastically screened examples in this paper have been rendered to 400 dpi. Again, while we have employed square dots, the screening method is not limited by dot shape. Round, elliptical, or any other dot shape could be used as the element shape.
As is readily apparent from the detailed description herein, embodiments of the present invention are focused on the application of FM screening techniques to the filtered and unfiltered continuous-tone spot color separations. While conventional AM half-tone screens can be used, it is the application of FM screening solutions which offers the potential for boosting image fidelity beyond that which is achievable with AM methods. This improvement in print quality yields sharper images, increased tonal range, greater tonal depth or resolution, reduction in ink consumption and the possibility for printing at higher speeds.
D. Characteristics of the Human Visual System
Embodiments of the present invention exploit the unique characteristics of the human visual system. A brief review of the human visual system, specifically the acuity characteristics of black & white (luminance) and color vision (chrominance), is useful to understanding aspects of the present invention. A large body of literature in the field of vision research has shown that contrast sensitivity to luminance and chrominance are considerably different. Objects can be better distinguished from each other or their background, if the difference in luminance or chrominance is large. Of these two factors, however, luminance plays the most important role. Furthermore, it isn't the absolute difference in luminance, which matters but the relative difference. Like most imaging systems, the human visual system attenuates (reduces) image contrast while removing (filtering out) high spatial frequencies in a scene. The term “contrast” is defined as the difference between two luminances divided by their sum. Objects that have small contrast with respect to their background are difficult to distinguish. The reciprocal of the minimum contrast needed for detection of an object is referred to as “contrast sensitivity”. Just as temporal frequency refers to how rapidly a signal is vibrating or oscillating with time, i.e. cycles per second, the term “spatial frequency” refers to how an optical signal is varying with distance, i.e. the contrast of a black and white signal in space. Spatial frequency is measured in cycles per mm or equivalently, cycles per degree (cpd) of viewing angle, a viewing-distance independent relative measure.
Investigations of the contrast sensitivity of the human visual system are typically done using test patterns. Typically, sinusoidal patterns are used, as illustrated in
Methods of the present invention attempt to exploit this unique characteristic of the human visual system in the following manner:
(a) by designating a specific ink color separation to serve as the luminance separation;
(b) encoding the designated luminance separation with wide band spatial frequencies;
(c) preferably accentuating the luminance separation's high spatial frequencies to amplify detail;
(d) designating the remaining ink separations to serve as chrominance separations; and
(e) digital filtering to remove the mid to high spatial frequencies in each of the chrominance separations so that they convey only narrow band, low-frequency content.
By properly filtering the appropriate separations according to the human visual system's luminance and chrominance bandwidth characteristics, and then assembling a composite image, the image has been found to appear approximately the same as a reproduction made using conventional separation methods; i.e. without filtering. The theoretical foundation of several methods of the present invention require the separation of a color image's spatial frequency content into two parts. A chromatic component consists of only low spatial frequency content (narrow band). A corresponding luminance component consists of the full spatial frequency content (wide band).
While the preferred embodiments of the invention have been illustrated and described, it will be appreciated that various changes can be made therein without departing from the spirit and scope of the invention. For example, instead of generating spot color separations from CMY source images, Duotone, Tritone, or Quadtone source images may be used.