This invention relates in general to printed circuit board (PCB) assemblies having a PCB and electrical terminals attached thereto. In particular, this invention relates to an improved electrical terminal for such a PCB assembly that facilitates more efficient and effective placement of a plurality of the improved electrical terminals on the PCB.
Such PCB assemblies may be found in a variety of applications, such as power-distribution systems or junction boxes that are used to manage power distribution in automotive vehicles. Junction boxes typically include housings and a printed circuit board with electrical terminals, fuses, relays, circuit breakers, and other electrical devices mounted thereto. Electrical devices, such as connectors and wiring harnesses, may be connected to the terminals through the housings.
The electrical terminals may include terminal blades, forked female terminals, and/or portions having any other desired shape, and combinations thereof, that extend from one or both surfaces of the PCB.
The terminals may include insertion tabs that extend substantially transversely from the terminal. Each insertion tab provides an engagement surface against which an insertion tool may engage and urge the terminal through an aperture in the PCB, thereby mounting the terminal to the PCB. The insertion tabs are typically flat and in the same plane as a body of the terminal.
A plurality of terminals may be mounted in line on the PCB such that the terminals are substantially co-planar. When adjacent terminals are mounted to the PCB in this manner, the insertion tabs may also be co-planar. Adjacent terminals are typically mounted with a minimum distance therebetween to ensure that the adjacent electronically conductive terminals do not touch each other and/or to provide space for a wall of a housing that may be mounted about each terminal. A minimum center line distance between adjacent terminals is thus determined by the size of the insertion tabs that extend substantially transversely from, and in the same plane as, the body of the terminal.
End users of conventional junction boxes however, may desire a reduced package size for the junction box, thus requiring smaller PCB assemblies within the smaller junction box. It is therefore desirable to provide a terminal design that allows adjacent terminals to be mounted closer together, thus reducing the center line distance between adjacent terminals and allowing the size of the PCB assembly and the package size of the junction box to be reduced.
This invention relates to an improved PCB assembly that allows adjacent terminals mounted to the PCB to be mounted closer together than is possible in conventional PCB assemblies. One embodiment of the PCB assembly includes a PCB and first and second electrical terminals mounted thereto. The first electrical terminal comprises a body having a first end and a second end, a mounting member extending outwardly from the first end configured for insertion into an aperture formed in the PCB, shoulders defined adjacent the mounting member, and a first insertion tab extending outwardly from the body at the first end thereof. The second electrical terminal is mounted adjacent the first electrical terminal and comprises a body having a first end and a second end, a mounting member extending outwardly from the first end configured for insertion into an aperture formed in the PCB, shoulders defined adjacent the mounting member, and a second insertion tab extending outwardly from the body at the first end thereof. The first insertion tab and the second insertion tab are axially spaced apart.
Various advantages of the invention will become apparent to those skilled in the art from the following detailed description, when read in view of the accompanying drawings.
The present invention will now be described with occasional reference to the specific embodiments of the invention. This invention may, however, be embodied in different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.
Referring now to
As shown in
The second end 16b is configured as a tuning fork type female terminal and includes two substantially parallel prongs 22 defining a slot 23 therebetween for receiving an electrical engagement feature, such as a terminal blade, of another electrical device (not shown). Connection protrusions or members 22a extend inwardly (into the slot 23) from the prongs 22 and are configured to provide an improved frictional fit of the terminal blade or other electrical engagement feature received in the slot 23.
Insertion tabs 24 extend outwardly from the terminal body 16 between the shoulders 20 and the tuning fork type female terminal 16b and are spaced a distance apart from the shoulders 20. In a known manner, the insertion tabs 24 extend substantially transversely from, and in the same plane as, the terminal body 16.
As shown in
Referring now to
Referring to
The second end 30b is configured as a tuning fork type female terminal, similar to the tuning fork type female terminal 16b described above. The tuning fork type female terminal 30b includes two substantially parallel prongs 32 defining a slot 33 therebetween for receiving an electrical engagement feature, such as a terminal blade, of another electrical device (not shown). Connection protrusions or members 32a extend inwardly (into the slot 33) from the prongs 32 and are configured to provide an improved frictional fit of the terminal blade or other electrical engagement feature received in the slot 33.
Shoulders 34 are defined at an interface of the blade 30a and the tuning fork type female terminal 30b. The blade 30a is configured for insertion through the apertures 12c of the PCB 12, and the shoulders 34 are configured to engage the second major surface 12b of the PCB 12, as shown in
A mounting portion 36 may be formed at a proximal end of the blade 30a adjacent the second end 30b. As best shown in
Insertion tabs 38 extend outwardly from the tuning fork type female terminal 30 between the shoulders 34 and the prongs 32, and include a first surface 38a and a second or tool-engagement surface 38b. The insertion tabs 38 are spaced a distance apart from the shoulders 34. In the embodiment illustrated, the first surface 38a is spaced between about 2.3 mm and about 2.5 mm from the shoulders 34. The electrical terminal 30 has the width W1, measured from outside surfaces of the insertion tabs 38 of about 5.0 mm to about 5.2 mm, as shown in
A portion 37 of the tuning fork type female terminal 30b between the insertion tabs 38 and the shoulders 34 has a width W6 between about 3.9 mm and about 4.1 mm, as also shown in
The dimensions of the electrical terminal 30, including the blade 30a and the tuning fork type female terminal 30b described above are not limited to the dimensions disclosed and may have any other desired dimensions.
Referring to
The second end 40b is configured as a tuning fork type female terminal, and includes the two substantially parallel prongs 32 defining the slot 33 therebetween. The connection protrusions or members 32a extend inwardly (into the slot 33) from the prongs 32.
In the tuning fork type female terminal 40b, insertion tabs 42 are provided that are substantially identical to the insertion tabs 38, including a first surface 42a and a second or tool-engagement surface 42b, but extending outwardly from the tuning fork type female terminal 40b at the interface of the blade 30a and the tuning fork type female terminal 40b. Thus, the first surfaces 42a of the insertion tabs 42 define shoulders 44.
The electrical terminal 40 has the width W1 measured from the outside surfaces of the insertion tabs 42, of about 5.0 mm to about 5.2 mm, as shown in
The mounting portion 36 is formed between the blade 30a and the first surface 42a of the insertion tabs 42. As described above, the mounting portion 36 has a width W3 larger than the width W2 of the blade 30a.
The dimensions of the electrical terminal 40, including the blade 30a and the tuning fork type female terminal 40b described above, are not limited to the dimensions disclosed and may have any other desired dimensions.
Referring to
The third embodiment of the second end 50b is configured as a tuning fork type female terminal, and is substantially similar to the first embodiment of the tuning fork type female terminal 30b, except that a portion 51 of the tuning fork type female terminal 50b between the insertion tabs 38 and the shoulders 34 has a width W7 between about 2.9 mm and about 3.1 mm. The tuning fork type female terminal 50b includes the two substantially parallel prongs 32 defining the slot 33 therebetween and the connection members 32a, as described in detail above.
The electrical terminal 50 also includes a mounting portion 52 formed between the blade 50a and the tuning fork type female terminal 50b. The mounting portion 52 has a width W5 larger than the width W4 of the blade 50a. The illustrated mounting portion 52 has a width W5 between about 2.2 mm and about 2.4 mm, and is configured for insertion and mounting within the apertures 12c of the PCB 12.
The insertion tabs 38 extend outwardly from the tuning fork type female terminal 50b between the shoulders 34 and the prongs 32 and include the first surface 38a and the second or tool-engagement surface 38b. In the embodiment illustrated, the first surface 38a is spaced between about 2.3 mm and about 2.5 mm from the shoulders 34. The electrical terminal 50 has the width W1, measured from outside surfaces of the insertion tabs 38, of about 5.0 mm to about 5.2 mm.
The dimensions of the electrical terminal 50, including the blade 50a and the tuning fork type female terminal 50b described above, are not limited to the dimensions disclosed and may have any other desired dimensions.
Referring to
The tuning fork type female terminal 40b includes the two substantially parallel prongs 32 defining the slot 33 therebetween. Each prong 32 includes the connection protrusion or member 32a. The insertion tabs 42 include the first surface 42a and the second or tool-engagement surface 42b, wherein the first surfaces 42a define the shoulders 44.
Referring to
Referring to
The dimensions of the electrical terminals 70 and 80, including the component parts thereof, described above are not limited to the dimensions disclosed, and may have any other desired dimensions.
The illustrated mounting post 83 has a tapered distal end. It will be understood that the terminals 70 and 80 may have the mounting post 73, as shown in
As described above, the electrical terminals 40, 60, and 80 are similar in that the insertion tabs 42 define the shoulders 44. Similarly, the electrical terminals 30, 50, and 70 are similar in that the insertion tabs 38 are equidistant from the shoulders 34, and therefore equidistant from the second major surface 12b of the PCB 12.
It will be understood that the insertion tabs 42 on the electrical terminals 40, 60, and the insertion tabs 38 on the electrical terminals 30, 50, and 70 may be formed at any desired axial location, such that when assembled in a PCB assembly, such as shown at 90 in
Referring now to
As shown in
In
As shown in
Each terminal 50 and 70 may also be mounted to the PCB 12 in the same manner as the terminal 30, wherein the blade 50a or the mounting post 73 is urged into an aperture 12c of the PCB 12. In
As further shown in
As shown in
In the illustrated embodiment, adjacent terminals are transversely spaced apart such that an outside surface 38c (a representative example of which is shown in the terminal 70 in
As in a conventional PCB assembly, the electrically conductive terminals of the improved PCB assembly 90 may not contact one another. It will be understood that any two terminals (30, 40, 50, 60, 70, and 80) of the improved PCB assembly 90 may be arranged in any position relative to one another such that they do not touch one another.
For example, adjacent terminals may be mounted such that their corresponding insertion tabs, 38 and 42, are positioned in an overlapping arrangement, but spaced apart a distance such that they do not touch one another.
Further, during assembly of the illustrated improved PCB assembly 90, the space created by the distance D2 between the outside surfaces 38c and the outside surfaces 42c allows for the insertion of the tool 92 in the space between adjacent terminals. The distance D2 between adjacent terminals also has the benefit of providing space for a portion of a non-conductive element, such as a wall of a connector body or of a junction box body, to be disposed and fixed therein between the adjacent terminals. It will be understood however, that the distance D2 need not be large enough to allow for the insertion of the tool 92 or for a portion of the non-conductive element.
The exemplary embodiments of the electrical terminals 30, 40, 50, 60, 70 and 80 illustrated in
Additionally, each of the exemplary embodiments of the electrical terminals 30, 40, 50, 60, 70 and 80 illustrated in
The principle and mode of operation of the invention have been described in its preferred embodiments. However, it should be noted that the invention described herein may be practiced otherwise than as specifically illustrated and described without departing from its scope.
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Number | Date | Country | |
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20160181710 A1 | Jun 2016 | US |