The present disclosure relates to a printing apparatus forming an image on a sheet.
There is a printing apparatus forming an image by using a print head (line head) of each ink color, in which a plurality of printing elements covering the width of a long sheet (printing medium) is arrayed, and conveying the sheet at a constant speed in the direction perpendicular to the direction in which the printing elements are arrayed. Here, there is a case where it is not possible to obtain desired color reproduction because the image formation position shifts between the line heads due to a tolerance of each individual line head or a line head attachment error, and therefore, dots of different colors that should overlap separate from each other, dots that should separate overlap each other, and so on. For this problem, there is a technique called registration correction (see Japanese Patent Laid-Open No. 2015-182297), which resolves a shift in the image formation position between the line heads by printing a test mark for each color and detecting the test mark with a sensor. Further, there is a printing apparatus compatible with a long sheet, which has a so-called “additional printing” function to print an image anew by detecting a reference mark indicating the position of an image printed in advance on a sheet with a sensor and aligning with the reference mark (see Japanese Patent Laid-Open No. 2019-77043).
In a case where “registration correction” is performed in “additional printing” described above, on a condition that a reference mark and a test mark are formed on a long sheet so that both marks do not interfere with each other to enable detection of both marks, the printable area becomes small, and therefore, there is such a problem that productivity is reduced.
The present disclosure has been made in order to solve the above-described problem and an object is to secure a sufficiently large printable area in a case where “registration correction” is performed in “additional printing”.
The printing apparatus according to the present disclosure is a printing apparatus forming an image on a continuous sheet and includes: a first detection unit configured to detect a first mark on the continuous sheet indicating a formation position of the image; an image formation unit configured to print a plurality of color planes corresponding to the image in an overlapping manner at the formation position indicated by the first mark detected by the first detection unit and print a plurality of second marks corresponding to each of the plurality of color planes on the continuous sheet; a second detection unit configured to detect the plurality of second marks on the continuous sheet; and a control unit configured to adjust printing start timing of the color plane so as to resolve a shift in each of the color planes based on detection results of the plurality of second marks by the second detection unit, wherein the plurality of second marks is printed at an end portion of the continuous sheet so that at least part of the plurality of second marks overlaps the first mark in the sheet width direction.
Further features of the present disclosure will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Hereinafter, with reference to the attached drawings, the present disclosure is explained in detail in accordance with preferred embodiments. Configurations shown in the following embodiments are merely exemplary and the present disclosure is not limited to the configurations shown schematically.
Before explanation of each embodiment is given, the problem according to the present disclosure is explained by taking a specific example with reference to the drawings, in which in a case where registration correction is performed at the time of additional printing, the printable area becomes small and productivity is reduced. The additional printing is also called “mark detection printing”.
First, “additional printing” is explained. The long sheet wound into the shape of a roll used for additional printing is also called “roll sheet” or “continuous sheet (in the following, described as “sheet SH”). Here, on the sheet SH, reference marks and images A are printed in advance. Then, the reference marks formed on the sheet SH that is conveyed are detected by the reference mark sensor and based on the reference mark detection timing information, printing is performed on the sheet by the four line print heads so that images B are formed at desired positions.
Next, “registration correction” is explained. Here, the four line print heads include the black head K, the cyan head C, the magenta head M, and the yellow head Y. In the registration correction, the test mark corresponding to each color plane formed on the sheet SH is detected by a dedicated sensor and the shift in the image formation position (dot formation position) between the heads is corrected. In this case, in order to prevent the dedicated sensor from erroneously detecting the reference mark, the test mark is printed so that a range B in the width direction of the test mark does not overlap a range A in the width direction of the reference mark. In the following, the test mark corresponding to each color plane for registration correction is described as “registration mark”, the dedicated sensor is described as “registration sensor”, and the registration correction is described as “color registration correction”.
As described above, in the range A in the width direction of the sheet SH, the reference mark is printed and in the range B, the registration mark is printed, respectively, and therefore, the area of a remaining range C is the area in which the printing-target images A and B can be formed (in the following, called “printable area”). In a case where the printable area becomes small because of the necessity to secure the area for forming the reference mark and the registration mark, the printing area and the printing amount per unit time are reduced, and therefore, the productivity is reduced considerably. Here, there is also a method of not reducing the printable area in the width direction by printing the registration mark for color registration correction between images arranged side by side in the conveyance direction as shown in
In order to solve the above-described problem, an object of the present disclosure is to secure a wider printable area in a case where color registration correction is performed in additional printing.
The unwinding roll unit 2 holds and supplies the sheet SH. The unwinding roll unit 2 has a configuration in which an unwinding roll is accommodated and the sheet SH is pulled out and supplied. The number of rolls that can be accommodated is not limited to one and a configuration may be accepted in which two, three, or more rolls are accommodated and the sheet SH is pulled out alternatively and suppled. The first dancer unit 3 is a unit for appending a predetermined sheet tensile force between the unwinding roll unit 2 and the first main conveyance unit 4. To the first dancer unit 3, a sheet tensile force is appended by a tensile force appending unit, not shown schematically. The first main conveyance unit 4 sends the sheet SH into the meander correction unit 5, the tensile force detection unit 7, the reference mark sensor 6, the image formation unit 8, the registration mark sensor 82, the first drying unit 10, the second drying unit 11, the cooling unit 12, and the second scanner unit 13 arranged in this order along the conveyance path. Further, the first main conveyance unit 4 rotates by driving a motor not shown schematically while appending a sheet tensile force between the second main conveyance unit 14 and itself and performs tensile force conveyance of the sheet SH. The meander correction unit 5 corrects the meander in the sheet width direction at the time of tensile force conveyance of the sheet SH. The meander correction unit 5 has a configuration comprising a meander correction roller 5a and a meander detection sensor, not shown schematically, which detects the meander of the sheet SH. The meander correction roller 5a performs the meander correction of the sheet SH by changing the inclination with the sheet SH by a motor not shown schematically based on the measurement by the meander detection sensor. At this time, by the sheet SH wrapping around the meander correction roller 5a, it is possible to improve the function of the meander correction.
The tensile force detection unit 7 is a unit for detecting a tensile force in a case where tensile force conveyance is performed between the first main conveyance unit 4 and the second main conveyance unit 14. The reference mark sensor 6 is a first mark detection unit configured to detect the mark (reference mark) indicating the reference position printed in advance at the end portion of the sheet SH, which is for the image formation unit 8 to control the printing start timing of each color plane. Further, the registration mark sensor 82 is a second mark detection unit configured to detect the registration mark of each ink color, which is printed at the end portion of the sheet SH by the image formation unit 8 for performing color registration correction. Each of the reference mark sensor 6 and the registration mark sensor 82 is provided on the conveyance path and the reference mark sensor 6 is arranged on the upstream side of the image formation unit 8 and the registration mark sensor 82 is arranged on the downstream side of the image formation unit 8, respectively. Further, the reference mark sensor 6 and the registration mark sensor 82 of the present embodiment are provided at the positions at which their detection ranges overlap (in a specific example to be described later, at the same position in the sheet width direction).
The image formation unit 8 includes line heads 22 of each ink color, which perform printing for each color plane by the ink jet method from above the sheet SH that is conveyed. The conveyance path in the image formation unit 8 is formed by guide rollers 23 arranged in the shape of an arc convex upward and by a predetermined tensile force being appended to the sheet SH, a clearance is secured between the sheet SH and the line heads 22. As the line heads 22, four line heads 22K, 22Y, 22M, and 22C exist, which are arranged side by side along the conveyance direction and correspond to the four colors of Bk (black), Y (yellow), M (magenta), and C (cyan) in the present embodiment. That is, in a case where the number of color planes is M, the M line heads 22 are arranged side by side in the conveyance direction. The number of color planes (number of line heads 22) is not limited to four as described above. Further, as the ink jet method, it is possible to adopt the method using a heating element, the method using a piezo element, the method using an electrostatic element, the method using a MEMS element and the like. The ink of each color is supplied to the line head 22 via an ink tube from each ink tank, not shown schematically. Further, as shown in
The second main conveyance unit 14 conveys a sheet while appending a tensile force to the first main conveyance unit 4 and the sheet SH and adjusts the tensile force of the sheet SH. The second main conveyance unit 14 rotates by being driven by a motor not shown schematically and adjusts the tensile force of the sheet SH by a clutch (not shown schematically) capable of controlling the coupled torque in accordance with the tensile force value detected by the tensile force detection unit 7 from a tensile force control unit, not shown schematically. As an additional configuration for adjusting the tensile force of the sheet SH, a configuration may be added in which the speed of the second main conveyance unit 14 is controlled by the tensile force detection unit 7. As the tensile force control method in this case, it is possible to have two methods, that is, the torque control method of controlling the torque value transmitted from the clutch and the speed control method of controlling the speed of the roller of the second main conveyance unit 14, and switch the tensile force control methods in accordance with the purpose or use both the methods at the same time. The second dancer unit 15 appends a predetermined sheet tensile force between the second main conveyance unit 14 and the winding roll unit 16. The winding roll unit 16 winds the sheet HS for which print processing has been performed around a winding core. The number of rolls capable of collecting the sheet SH is not limited to one and a configuration may be accepted in which the sheet SH is collected by alternatively switching between two or more winding cores. Depending on the modification processing contents after printing, a configuration in which the sheet SH is cut by using a cutter and stacked may be adopted in place of the configuration in which the sheet SH is wound around the winding core.
A control unit 21 comprises the calculation device, such as CPU, and the storage device, such as a memory (RAM and ROM) and HDD, and comprehensively controls each of the above-described units by the calculation device executing programs stored in the storage device, and thereby, implements the operation flow to be described later. Further, the control unit 21 has an external interface and an operation unit on which a user performs input and output. The operation of the printing apparatus 1 is controlled based on instructions from a host apparatus 25, such as a host computer, connected via the control unit 21 or the external interface. The maintenance unit 17 has a cap mechanism protecting the ink ejection surface of the line head 22, a wiper mechanism wiping the ink ejection surface, and a suction mechanism sucking in under negative pressure the ink within the line head 22 from the ink ejection surface and maintains the performance of the line head 22.
In the present disclosure, explanation is given by taking an ink jet printing apparatus as an example, but the method of forming an image is not limited to the ink jet method and for example, it is also possible to apply the present disclosure to an electrophotographic printing apparatus.
At S501, based on the instructions of the control unit 21, the reference mark sensor 6 performs detection processing of a reference mark for additional printing, which is printed in advance on the sheet SH that is conveyed. The reference mark sensor 6 detects the reference mark by the difference in density between the sheet SH that is conveyed and the reference mark by using, for example, a contrast sensor detecting a change in density of an object. However, the reference mark sensor 6 is required only to be capable of detecting the reference mark and the sensor that is used for the detection processing at this step is not limited to the contrast sensor. Further, in many cases the color of the reference mark is black and in the present embodiment also, explanation is given by assuming that the color of the reference mark is black, but the color of the reference mark is not limited to black.
At S502, based on the instructions of the control unit 21, the image formation unit 8 forms the target second image by performing printing for the sheet SH that is conveyed by superimposing each color plane at the image formation position indicated by the reference mark detected at S501. Further, the image formation unit 8 arranges the registration marks of each color plane (of each ink color) side by side between the adjacent reference marks detected at S501 so that the registration marks do not overlap in the sheet conveyance direction and performs printing at the same position in the sheet width direction. In the present embodiment, the registration mark of black, which is the reference color, and the registration marks of cyan, magenta, and yellow, which are non-reference colors, are formed between adjacent reference marks.
At S503, based on the instructions of the control unit 21, the registration mark sensor 82 performs processing to detect the registration mark corresponding to each color plane printed on the sheet SH that is conveyed. In this detection processing, calculation of relative shift amounts (positional shift amounts) ΔXc−k, ΔXm−k, and ΔXy−k is also performed, which represent the differences between each position of the registration marks of cyan, magenta, and yellow, which are non-reference colors, and the position of the registration mark of black, which is the reference color. Here, the reference mark and the registration mark corresponding to each color plane are printed at the positions at least part of which overlap in the sheet width direction and both the marks pass directly under the registration mark sensor 82, and therefore, the registration mark sensor 82 also detects the reference mark. Consequently, in the detection processing at this step, in a case where the color other than the reference color (here, color other than black) is detected, control is performed so that the operation mode of the registration mark sensor 82 moves from the non-detection mode to the detection mode. Then, the registration marks are recognized as the registration mark of each ink color in the order of detection in the detection mode. In the present embodiment, the first registration mark is detected as the registration mark of cyan, the second registration mark as the registration mark of black, the third registration mark as the registration mark of magenta, and the fourth registration mark as the registration mark of yellow. Then, after the detection of the fourth registration mark, the operation mode of the registration mark sensor 82 is returned to the non-detection mode from the detection mode. By performing control so that the operation mode is moved to the detection mode in a case where the mark of color different from the reference color is detected in this manner, the erroneous detection of the reference mark is prevented.
At S504, the color registration correction is started by the control unit 21. That is, processing is started, which adjusts the printing start timing in a case where each color plane is printed in accordance with the position of the reference mark on the sheet SH based on the positional shift amount of each color plane, which is obtained at S503. In the actual color registration correction, not only the positional shift in the sheet conveyance direction but also the positional shift in the sheet width direction is corrected, but this does not relate to the present disclosure, and therefore, explanation is omitted. Then, after this step, until all the second images relating to the input printing instructions data are formed on the sheet SH, each piece of processing of the detection of the reference mark, the printing of the target image and the registration mark, and the detection of the registration mark is repeated.
The above is a rough flow of the operation in the printing apparatus 1 in a case where color registration correction is performed in additional printing. With the method of the present embodiment, by printing the reference mark and the registration mark at the same position in the width direction while shifting the position in the conveyance direction of the sheet SH, it is made possible to secure the printable area larger than that by the conventional method shown in
Here, explanation is given on the assumption that the first image 83 is printed in advance on the sheet SH by another printing apparatus or the like, but this is not limited. For example, the configuration may be one in which in the printing apparatus 1 comprising the two image formation units 8, by the image formation unit 8 in the previous stage, the first image 83 is printed and following this, by the image formation unit 8 in the post stage, the second image 84 is printed.
The registration marks 86C, 86K, 86M, and 86Y of each ink color, which are printed on the sheet SH, are detected by the registration mark sensor 82 arranged on the downstream side of the line head 22 (see
As described previously, the registration mark 86 and the reference mark 85 are formed at the positions at least part of which overlap in the sheet width direction (in the present embodiment, the same position in the sheet width direction). Consequently, a method of determining and detecting the registration mark 86 without erroneous detection is explained.
Following the above, calculation of the positional shift amount of each of the registration marks 86C, 86M, and 86Y other than black with respect to the registration mark 86K of black is explained. Here, the positions on the sheet SH at timing at which the front ends of the registration mark 86C, the registration mark 86K, the registration mark 86M, and the registration mark 86Y are detected are taken to be detection positions Xc, Xk, Xm, and Xy, respectively. Further, the interval between the detection position Xc of the registration mark 86C and the detection position Xk of the registration mark 86K is taken to be Xc−k. Similarly, the interval between the detection position Xm of the registration mark 86M and the detection position Xk of the registration mark 86K is taken to be Xm−k and the interval between the detection position Xy of the registration mark 86Y and the detection position Xk of the registration mark 86K is taken to be Xy−k. Then, the differences between each of the mark intervals Xc−k, Xm−k, and Xy−k and each of ideal mark intervals (ideal intervals) Xidc-k, Xidm-k, and Xidy-k are found respectively. Here, an ideal interval Xid in a case where each registration mark is formed in the order shown in
By formulas (1) to (3) described above, values such as 0.01 mm to 0.1 mm are calculated as the positional shift amount. Further, in a case where the ideal interval Xid is shorter, the value is positive and in a case where the ideal interval Xid is longer, the value is negative. The detection positions Xc, Xk, Xm, and Xy of the registration marks 86 may be the positions at the timing at which the rear end of each corresponding registration mark is detected. Alternatively, the intermediate position that is found from the timing at which the front end of each registration mark is detected and the timing at which the rear end is detected may be taken to be each of the detection positions Xc, Xk, Xm, and Xy.
In the embodiment described above, by performing the mode control to switch the non-detection mode to the detection mode in a case where the registration mark sensor 82 detects a color other than the reference color, the reference mark that is formed at the same position in the sheet conveyance direction is prevented from being detected erroneously as the registration mark. The method of preventing erroneous detection is not limited to this. In the following, two registration mark determination methods for preventing erroneous detection are explained.
The first method is a method in which a threshold value is provided for the interval between marks and in a case where the interval from the one previous mark is less than or equal to the threshold value, the detected mark is determined to be the registration mark. As the threshold value in this case, a time is used that is shorter than the time interval in a case where two reference marks (reference mark, and reference mark n+1) adjacent to each other in the conveyance direction F are detected. As shown in
The second method is a method in which the length of the registration mark 86 in the conveyance direction is made different from that of the reference mark 85 and by measuring also the mark length in the detection processing of the registration mark 86, whether the detected mark is the registration mark 86 or the reference mark 85 is determined.
As above, according to the present embodiment, even in a case where the registration mark for color registration correction and the reference mark for additional printing are printed at the same position in the sheet conveyance direction, the reference mark is not detected erroneously as the registration mark, and therefore, it is made possible to secure a printable area wider than that of the conventional method.
In the embodiment described above, all the registration marks corresponding to each ink color are printed between the reference marks adjacent to each other, but provided that the interval between the reference marks adjacent to each other is short, there is a case where the registration marks of all the ink colors are not included in the interval. Consequently, an aspect is explained as a modification example 2 in which the registration marks are dispersed and printed between the reference marks.
The printing of the registration mark according to the present modification example is performed as follows. Then, in the subsequent detection of the registration mark (S503), the registration mark is detected by the registration mark determination method explained in the modification example 1. Then, for example, as shown in
Although the example is explained in which each combination of a pair of registration marks of two colors including the reference color and one of the non-reference colors is dispersed, it may also be possible to disperse each combination of registration marks of three or more colors in accordance with the length of the interval between the reference marks. For example, it may also be possible to print a combination of registration marks of three colors of black, cyan, and magenta first, and then print a combination of registration marks of two colors of black and yellow, and so on.
In the embodiment described above, the color registration correction is started after finding the positional shift amounts of the registration marks of all the non-reference colors (cyan, magenta, yellow) in the registration mark detection processing, but this is not limited. It may also be possible to start the color registration correction in order from the color for which the positional shift amount is obtained first. This method is particularly effective in a case where the registration marks are printed in a dispersed manner as in, for example, the modification example 2 described above.
The order of the non-reference colors in a case where the registration mark is printed and detected is arbitrary, but it is desirable to print and detect the registration mark in order from the color whose positional shift amount with respect to black, which is the reference color, is most likely to increase. The reason is that the change in the interval between the line heads of CMYK due to the thermal expansion of the holding member of the line head, which is caused by the rise in temperature in a case where printing is continued, can be thought a large factor causing the shift in the printing position. That is, the longer the interval between the line heads, the more the positional shift amount increases. Because of this, the registration mark of black, which is the reference color, is printed first and then, the second and subsequent registration marks are printed in order from the registration mark of the line head farthest from the line head 22K. In a case of the line head configuration as shown in
In a case where the method of printing registration marks in a dispersed manner explained in the modification example 2 is set as a default setting on the side of the apparatus even though the interval between the reference marks is sufficiently long, the time until the color registration correction is started for all the colors lengthens. Consequently, it may also be possible to switch the registration mark printing methods in accordance with the actual interval between the reference marks. Specifically, the interval between the reference marks is measured and in accordance with the measured value, whether the registration marks of all the colors are printed en bloc or they are printed in a dispersed manner is determined. That is, control is performed so that in a case where the measured value is less than a threshold value, the registration marks are printed for each pair of registration marks of two colors including the reference color and one of the non-reference colors as in
As above, according to the present embodiments including each modification example, it is made possible to secure a printable area wider than that of the conventional method in a case where color registration correction is performed in additional printing.
Embodiment(s) of the present disclosure can also be realized by a computer of a system or apparatus that reads out and executes computer executable instructions (e.g., one or more programs) recorded on a storage medium (which may also be referred to more fully as a ‘non-transitory computer-readable storage medium’) to perform the functions of one or more of the above-described embodiment(s) and/or that includes one or more circuits (e.g., application specific integrated circuit (ASIC)) for performing the functions of one or more of the above-described embodiment(s), and by a method performed by the computer of the system or apparatus by, for example, reading out and executing the computer executable instructions from the storage medium to perform the functions of one or more of the above-described embodiment(s) and/or controlling the one or more circuits to perform the functions of one or more of the above-described embodiment(s). The computer may comprise one or more processors (e.g., central processing unit (CPU), micro processing unit (MPU)) and may include a network of separate computers or separate processors to read out and execute the computer executable instructions. The computer executable instructions may be provided to the computer, for example, from a network or the storage medium. The storage medium may include, for example, one or more of a hard disk, a random-access memory (RAM), a read only memory (ROM), a storage of distributed computing systems, an optical disk (such as a compact disc (CD), digital versatile disc (DVD), or Blu-ray Disc (BD)™), a flash memory device, a memory card, and the like.
According to the present disclosure, it is possible to secure sufficiently wide printable area in a case where “registration correction” is performed in “additional printing”.
While the present disclosure has been described with reference to exemplary embodiments, it is to be understood that the disclosure is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2023-088968, filed May 30, 2023 which is hereby incorporated by reference wherein in its entirety.
Number | Date | Country | Kind |
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2023-088968 | May 2023 | JP | national |