Patent Application
20060271209
The present invention relates to industrial robots and was conceived in particular for the possible application of robots with a portable terminal associated therewith and designed to communicate in wireless mode with the robot control unit.
“Wireless” refers here to a communication involving a wireless communication of signals by means of electromagnetic waves, preferably by radio-frequency but possibly also by means of ultrasounds or infrared radiations or radiations in another frequency field.
Programming a robot basically means teaching said robot the trajectory which a point of its manipulator should repeat automatically during normal operating steps in order to execute a given operation. A robot can thus operate at least in an automatic and in a manual mode, which can usually be selected on the robot control unit. When manual mode is selected, for instance for programming or “teaching” a robot, the respective manipulator can be handled through instructions sent by a portable terminal; conversely, when automatic operation mode is selected, the motion of the manipulator is subject only to the control unit.
Most of the programming time is for manually controlling the robot, so as to identify the optimal points of the motion trajectories of the manipulator and store the coordinates thereof. To this purpose the aforesaid portable programming terminal is used, also known as teach pendant, which is operatively connected to the robot control unit and typically comprises a display and a series of pushbuttons used for programming and manually controlling the robot. The teach pendant can also be used for monitoring the robot program, for checking machine statuses, for modifying certain program parameters and so on.
In some solutions the terminal is connected to the control unit by means of a cable having such a length as to enable the operator to move near the working area of the manipulator and accurately check related points and trajectories. The aforesaid cable enables a limited controllability for the operator in his/her programming activity, since s/he should move continuously near the manipulator; another drawback consists in that the cable can get caught or entangled with other cables and should thus be freed. Moreover, the cable is subject to wear and tear and damages and therefore needs to be repaired or replaced. In order to solve such drawbacks it has been suggested to operatively connect the portable terminal to the control unit in wireless mode.
The operating environment in which a robot performs its functions, known as “cell”, has different configurations depending on the system layout and can contain one manipulator or more manipulators operating coordinately, each manipulator being equipped with its control unit. The use of wireless data exchange technology has a further advantage consisting in that one teach pendant can be used for controlling in manual mode each of the robots of a cell independently so as to program the latter. However, when one of the robots of a cell has to be placed under the manual control of a wireless teach pendant, it is extremely important to establish a definite univocal connection between the teach pendant and the robot to be controlled, so as to avoid possible dangers for the programming operator.
WO 02/078913 describes a system comprising a plurality of robots and a terminal that can communicate with a given robot of said plurality; to this purpose, the control unit of each robot is equipped with a stop pushbutton configured as a removable module, and the terminal is designed to receive said module in a suitable seat. The module comprises memory means containing a code identifying the related control unit; on the other side, the terminal comprises means for reading from said memory means of the module the code identifying the control unit. Knowing said code, the terminal can communicate only with the unit from which the module has been taken, so as to control manually the related manipulator.
The solution mentioned above complicates to a certain extent the implementation of the portable terminal, which should be equipped with a suitable seat and with related means of physical interconnection for the removable module; removable modules are further subject to frequent handlings, which might engender confusions as well as damages and a rapid wear and tear of their contacts, with subsequent risks of bad working.
In the light of the above, the present invention aims at implementing an industrial robot as previously referred to, which enables an easy and versatile activity involving programming and manual control by means of a portable terminal, however under fully safe conditions. The invention further aims at implementing a robot as previously referred to, ensuring an improved level of safety as far as programming activity is concerned, and whose manufacture is simple, cheap and reliable.
These and other aims, which will be clear in the following, are achieved according to the invention by a process, an industrial robot, a robot system and a computer product having the features listed in the appended claims, which are an integral and substantial part of the description of the present patent application.
Further aims, characteristics and advantages of the invention will be evident from the following description and from the accompanying drawings, given as mere illustrative and non-limiting example, in which:
a display 3a, by means of which machine statuses, programming steps, possible alarms and various parameters, such as the position of the axes of the manipulator, can be monitored; the display 3a is used both when programming the positions of the axes and the steps of a movement program and as remote monitor for the unit 2;
a group of keys for controlling the motion of the axes of the manipulator 1, some of which are referred to with 3b; the keys of said groups comprise in particular those for selecting the desired motion reference system and those for controlling motion, known as “jog” keys;
a group of programming and editing keys, some of which are schematically referred to with 3c, used for surfing inside programs shown on the display 3b, for activating various functions and for inputting data.
The terminal 3 further comprises an emergency stop device, referred to with ES, which can consist of a mushroom pushbutton, placed in fixed position on the front panel of said terminal; pressing said pushbutton enables to immediately stop/deactivate the motion of the manipulator 1 and/or of the whole operating cell in which the robot operates. The teach pendant is also equipped with an enabling device, referred to with ED, which should be used together with the keys of the group 3c during the teaching steps or the steps of manual control of the motion of the manipulator 1; in practice, the enabling device ED should be kept active by the operator, so as to enable the manipulator 1 to make the desired movements during the programming step. In the non-limiting example of
The unit 2 and the terminal 3 are configured so as to communicate with each other in wireless mode, and to this purpose they are equipped with means for exchanging signals by air, comprising respective antennae 2a and 3d. Said means are sized so as to have a useful range of a few meters and therefore to be inside the field of action of terminal 3 with respect to the unit 2. Air transmission of signals can occur according to any known technique; in the preferred embodiment of the invention, wireless communication between unit 2 and terminal 3 takes place by radio-frequency, using the transmission system defined by standard IEEE 802.111 (which is wholly referred to for further details), known as Wi-fi system.
The wireless connection between the terminal 3 and the unit 2 basically enables the exchange of the three following types of information:
a) operating data, such as information concerning axis position, motion or jog instructions and in general all selections that can be made by means of the terminal 3, as well as software download from said terminal to the unit 2; also the unit 2 can send data to the terminal 3, such as information required for updating windows on the display 3a, indication codes (alarms, machine statuses, and so on), program upload, and so on;
b) status of the emergency stop device ES;
c) status of the enabling device ED.
The terminal 3 further comprises an electric connector 3e belonging to a recharging arrangement of an internal battery of said terminal, and a port for data transfer 3f, which is supposed to be here the connector of a serial communication port. In the disclosed non-limiting example, the connector 3e and the port 3f are positioned on the lower edge of the terminal 3.
According to a first aspect of the invention, in order to allocate or couple univocally the terminal 3 and the control unit 2, the first one should be first positioned near the second one, or more generally in a predefined position. To this purpose, in the preferred embodiment of the invention, the unit 2 is provided with a positioning support 5 for the terminal 3, defined in the following as Docking Station; advantageously, the Docking Station 5 is configured so as to be used also for recharging an internal battery of the terminal 3.
The Docking Station 5 is preferably connected physically to the cabinet or stationary frame 2b of the unit 2, and for simplicity's sake, in the example it is configured as a sort of shelf defining a seat 5a open upwards; the lower portion of the terminal 3 can be inserted into the seat 5a in the direction of arrow F of
The Docking Station is further equipped with a control element, such as a pushbutton 5d, used for starting a logic coupling-decoupling procedure between the terminal 3 and the unit 2, which is a further independent aspect of the present invention to be protected.
Still in
In
The terminal 3 comprises a corresponding electronic control system, globally referred to with 30, for managing all the various functions of said terminal. The system 30 can send and receive data or information through the antenna 3d and it is further configured so as to enable data and information transfer through a further data communication line, here a physical or cable line, such as a serial unidirectional line, referred to with 31, connected to the port 3f. Number 32 refers to an autonomous supply source of the terminal, such as a rechargeable battery known per se, whose poles are connected to the contacts of the connector 3e.
The unit 2 comprises a corresponding electronic control system, globally referred to with 20, for managing all the various functions of said unit. The system 20 is configured so as to send and receive data or information through the antenna 2a; the system 20 is also configured so as to enable data and information transfer through a further data communication line, here a physical or cabled line, such as a serial unidirectional line, referred to with 21, connected to the port 5c of the Docking Station 5.
Number 22 refers to a recharging circuit, known per se, controlled by the system 20 and connected to the connector 5b of the Docking Station. The system 20 is further configured so as to control the operation of the lamp 2c, as well as to receive a control signal from the pushbutton 5d.
In order to enable the use of the terminal 3 for programming the robot, both the unit 2 and the terminal 3 are equipped with a corresponding univocal identifying code ID. Each ID code is preferably made up of two parts, represented by an IP network address (but it could be a MAC address) and by a series number SN. Thus:
ID—CU=IP—CU+SN—CU
ID—TP=IP—TP+SN—TP
where
ID_CU and ID_TP refer to the identifying codes of the unit 2 and of the terminal 3, respectively;
IP_CU and SN_CU refer to the IP address and to the univocal series number SN of the unit 2, respectively;
IP_TP and SN_TP refer to the IP address and to the univocal series number SN of the terminal 3, respectively.
For simplicity's sake and referring to the accompanying figures, let us suppose that IP_CU and IP_TP addresses are 4 and 2, that SN_CU and SN_TP series numbers are 4 and 5, and that, therefore, ID_CU and ID_TP identifying codes are 44 and 25, respectively.
IP addresses can be modified depending on the various needs, in ways that are not described here since they are known per se and do not fall within the scope of the present invention; to this purpose, IP addresses can be stored on rewritable permanent memories, such as Flash or EEPROM memories. Preferably, series numbers SN cannot be modified, and to this purpose they can be written by the manufacturer of the unit 2 and/or of the terminal 3 during manufacturing and/or test steps on permanent read-only memories, such as ROM memories. The identifying code ID is built by the control system of the unit 2 and of the terminal 3 after their switching on, and stored in a rewritable memory, for instance a RAM, Flash or EEPROM memory.
The control system 20 comprises a main module 20a and an auxiliary module 20b, the first one being designed to manage the typical functions of the unit 2 and the second one being designed specifically to manage data transfer with outside. The module 20a comprises a main processor 20c operatively associated to a Flash memory 20c′, in which the HP_CU address of the unit 2 is coded; as was said, the processor 20c can modify the content of the memory 20c′, if necessary. The module 20b comprises an auxiliary processor 20d for controlling a circuit 20e for wireless data exchange, including the antenna 2a; the processor 20d can also receive or read external data or information through the serial line 21, connected to the port 5c of the Docking Station 5 (see also
Also the control system 30 comprises a main module 30a and an auxiliary module 30b, the first one being designed to manage the typical functions of the terminal 3 and the second one being designed to manage data transfer with outside. The module 30a comprises a main processor 30c operatively associated to a Flash memory 30c′, in which the IP_TP address of the terminal 3 is coded and can be modified if necessary. The module 30b comprises an auxiliary processor 30d for controlling a circuit 30e for data exchange by air, including the antenna 3d; the processor 30d can also send data or information or allow these to be read from outside through the serial line 21, connected to the port or connector 3f of the terminal 3 (see also
As was already mentioned, when switching on the unit 2, the control system 20 builds the code ID_CU by means of the two processors 20c, 20d and of the memories 20c′, 20f, which code is stored in the memory 20g until said unit is switched off; analogously, when switching on the terminal 3, the control system 30 builds the code ID_TP by means of the two processors 30c, 30d and of the memories 30c′, 30f, said code being stored in the memory 30g until said terminal is switched off. The memories 20g and 30g could, if necessary, be replaced by rewritable permanent memories, such as Flash or EEPROM memories, for containing ID codes also after the devices 2, 3 are switched off.
According to the first relevant aspect of the solution described here, the univocal connection between the terminal 3 and the unit 2—which is required to enable the use of said terminal for programming the robot—is implemented by means of a suitable procedure; in the embodiment described here, said procedure, in the following also defined as “logic coupling” procedure, presupposes that the terminal 3 is positioned on the Docking Station 5 of the unit 2; the coupling of the terminal with a given control unit therefore requires a physical closeness of the two devices.
a) if the aforesaid register of the memory 20h is free, the operator is correctly trying to establish a logic coupling procedure between the unit 2 on whose Docking Station 5 the terminal is now positioned;
b) if the ID_TP code read is the same as the one stored in the aforesaid register of the memory 20h, the operator is correctly trying to establish a logic decoupling procedure, as will be described in further detail below;
c) if the ID_TP code read differs from the one stored in the aforesaid register of the memory 20h, the operator is incorrectly trying to establish a coupling procedure with a terminal already coupled with another unit, or s/he is incorrectly trying to establish a decoupling procedure on the Docking Station of a control unit differing from the one with which the terminal is currently coupled (which is not allowed, as will be discussed below).
In cases b) and c) the unit 2 emits a suitable error signal; in case a), conversely, the coupling procedure can go on to the next step, shown in
During said step, after memorizing the ID_TP code the control system 20 of the unit 2 communicates its own identifying code ID_CU to the control system 30 of the terminal 3, which in the meanwhile switches to a waiting status. To this purpose (see also
Now, as shown by way of example in
As can be inferred, in case of systems comprising several robots, the units in which the aforesaid register of the memory 20g is free will not be enabled to allow manual motion of the respective manipulators.
The result of the coupling procedure can be made explicit in any way, for instance by means of a visual indication with a suitable lamp or with a display of the unit 2 and/or of the terminal 3.
In the system described here, ID codes are univocal addresses required for information exchange between the unit 2 and the terminal 3, or better absolutely necessary for enabling the use of the terminal for programming or teaching the robot. Therefore, in the preferred case of data packet transmission from the terminal 3 to the unit 2 during robot programming, the header of a transmitted packet will contain the ID_CU code, whereas the information content of said packet (payload) will concern the transmitted information (about for instance an instruction of motion of the manipulator 1, status information of the emergency stop device, status information of the enabling device). In other words, therefore, any programming and/or motion information, in order to be identified and executed by the unit 2, should be contained in a data packet identified by the ID_CU code.
On the other hand, in case of transmission from the unit 2 to the terminal 3, the header of a transmitted packet can contain the ID_TP code (but it could also be the address IP_TP), and the information content of said packet will concern the transmitted information (such as an alarm or a machine status, data for updating a window on the display 3, and so on).
Wireless channels are continuously tested—in a way known per se—through polling procedures on unit 2 and terminal 3 sides with a rate varying depending on the activity of the processor managing communication.
When the terminal 3 should be used together with a “new” unit 2 (i.e. a unit differing from the one with which the terminal is coupled at present), a decoupling procedure should be executed, as was already mentioned above. In the preferred embodiment of the invention, said procedure should be carried out on the Docking Station 5 of the unit 2 with which the terminal 3 is already coupled; once said decoupling procedure is over, the terminal 3 can be inserted onto the Docking Station 5 of the other unit 2, so as to execute efficiently the corresponding logic coupling procedure.
During this step the processor 20d sends to the control system 30 of the terminal 3—which in the meanwhile has switched to a waiting status—a decoupling instruction or an instruction of deletion of the content of the memory 30h (see also
Now the unit 2 and the terminal 3 are decoupled, i.e. the contents of the memories 20h and 30h of their control systems 20, 30 are free, as shown by way of example in
The unit 2 and the terminal 3 are obviously equipped with respective software programs for executing the procedures described with reference to
As was explained in the introduction of the present description, a cell can comprise both a manipulator and several manipulators, each being equipped with its control unit 2. In case of a system comprising several robots, the terminal 3 described above can be used either in a “point-to-point” mode or in a “multipoint” mode.
In the first case the terminal 3 can communicate only with the control unit 2 associated with it. In this configuration of use the terminal 3 is provided with the full data transmission/reception and programming functions; the operator can thus enter the protected operating area of the manipulator for “teaching” the robot, under these circumstances the safety devices between the terminal 3 and the control unit (emergency stop device ES and enabling device ED) being active. The allocation and connection between the terminal 3 and the corresponding unit 2 takes place by means of the dedicated coupling procedure described above, by positioning said terminal on the Docking Station 5 of the concerned unit 2. Under these circumstances, an evident visual indication enables the operator using the terminal 3 to identify the active connection, i.e. the unit 2 which the terminal is currently coupled with. To this purpose a suitable indication can be provided on the display 3a of the terminal 3, on which the “name” of the connected control unit 2 will be displayed; means for signaling the connection are also provided on the control unit 2, in this example the lamp 2c, which will be on continuously for indicating the active connection with the terminal 3. The lamp 2c will have such size, color and position as to be well visible (for instance amber color and placed on top of the unit 2 or on its control panel or on the Docking Station 5). Note that as an alternative or in addition to the case just described, a lamp 2c can also be mounted onto the manipulator 1 or near the latter.
In case of “multipoint” mode in accordance with a second independent aspect of the invention to be protected, the terminal 3 can be simultaneously connected with at least two control units 2 in different modes, and in particular with a so-called “main” or exclusive connection and with at least one so-called “secondary” connection. Such a case is shown schematically by way of example in
In the example, the robot X basically corresponds to the robot of
In the situation shown above, the terminal 3 has a main connection with the robot X and a secondary connection with the robot W. The status of main connection with the robot X—referred to in the figure by the arrow “Main”—basically corresponds to the “point-to-point” mode described above, so that a complete connection is established between the terminal 3 and the unit 2x, safety devices being active and being thus possible to control manually the manipulator 1x to programming purposes.
The status of secondary connection with the robot W—represented in the figure by the arrow “Secondary”—enables to use the same terminal 3 also for monitoring or remote data exchange functions with respect to the unit 2w (machine status check, current program steps, alarms if present, data download between terminal and control unit and/or vice versa, update of display windows, and so on), though without the possibility of programming or controlling the motion of the corresponding manipulator 1w: this because in the secondary connection emergency channels (i.e. those related to the statuses of the safety device ES and enabling device ED) are not active, said channels being active only in the main connection towards the unit 2x.
The allocation and connection between the terminal 3 and the unit 2x for the main connection should always take place by means of the dedicated procedure described above, by using the Docking Station 5x of the unit 2x. Conversely, the allocation and connection between the terminal 3 and the unit 2w (and the subsequent deactivation of the connection) takes place by means of a software procedure that does not require the terminal to be positioned on the Docking Station 5w.
The indication of the main connection to the operator belongs to the case of “point-to-point” connection and can therefore be implemented by means of the display 3a of the terminal 3 and the lamp 2cx of the unit 2x, which is steadily on. As far as indications of the secondary connection are concerned, on one hand the display 3a of the terminal 3 will show a suitable additional window with the “name” of the unit 2w having a secondary connection; on the other hand, on the unit 2w the lamp 2cw will be blinking, thus indicating the status of secondary connection with the terminal 3.
As shown by way of example in
The other registers R1, R2, R3 and R4, conversely, are designed to contain respective addresses of secondary connection of the units 2x, 2y, 2w and 2z; in the example shown said addresses consist of the IP addresses of the aforesaid units.
In a possible embodiment, IP addresses of the units 2x, 2y, 2w and 2z can be pre-stored in the registers R1-R4, for instance upon installation of the cell C with its robots; in such a case, therefore, the IP addresses of the units which the terminal 3 is meant to be able to establish a secondary connection 3 with are inserted into the terminal 3 designed to be used together with a given cell (but it could also be with a plurality of cells, placed for instance on the same manufacturing line). The storage of said addresses can be carried out through a simple software procedure directly on the terminal 3, using its display 3a and its keys 3c, and it is not necessarily a permanent storage; as was mentioned, it may happen that the IP address of each control unit (contained in the corresponding memory 20c of
As an alternative, the allocation of the secondary connection between the terminal 3 and at least one unit 2x, 2y, 2w and 2z can occur through a radio communication channel, with a variable and dynamic occupation of the registers R1-R4 of the memory 30h.
In a first possible embodiment of this type, the units 2x-2z making up the cell C are programmed so as to declare periodically their IP address in wireless mode; in other words, therefore, the control systems of said units emit at regular intervals by means of their respective circuit 20f (see
After the respective circuit 30e has received the aforesaid signals, the control system 30 of the terminal 3 stores the various IP addresses thus received in the registers R1-R . . . in sequential order. Obviously, the auxiliary processor 30d compares the IP addresses periodically received with those that might already be stored in the addresses R1-R . . . , so as to avoid a double storage of the same information.
In accordance with another possible embodiment, the terminal 3 can conversely be configured so as to “summon” for the secondary connection the units 2x-2z that might be available in the network. In said situation, therefore, automatically or as a result of a specific instruction entered by the operator on the terminal 3, the control system 30 of the latter emits cyclically for a given lapse of time and by means of the circuit 30e a query signal, i.e. an invitation to the resources available in the network to “introduce themselves”, and then switches to a response waiting status; after receiving said query signal through the respective circuits 20e, the control units available in the network transmit through said circuits 20e their IP address signals, which the terminal 3 receives and then stores in the registers R1-R4, basically in the same way as described above. Obviously, in this embodiment the control systems of the units 2x-2z will cyclically switch to a waiting status for receiving the aforesaid query signal; the terminal 3 and the units 2x-2z can be programmed, if necessary, so that the interval with which said units switch to a waiting status is a sub-multiple of the lapse of time during which the terminal emits cyclically the query signal; on the other hand, the response waiting time for the terminal 3—after the emission of a query signal—can be a multiple of the interval imposed to the units for emitting their address signals.
The system can be conceived so that at least one secondary connection can be enabled only if the terminal 3 already has a main connection, i.e. it is logically coupled with one of the control units; the system can further be configured so that the control unit that already has a main connection with the terminal 3 (in the example of
If required, the control systems 2x-2z can be configured so as to communicate to the terminal 3, beside their IP address, also further identifying information enabling the operator a visual identification of the various units, whatever the status of the lamps 2cx-2cz, i.e. also before the secondary connection is established. For instance, referring to the example of
At any time, the operator using the terminal 3 can activate a different secondary connection by simply recalling on the display 3a the aforesaid display window and choosing from the corresponding list the label of another robot; said possibility is shown by way of example by the hatched arrows of
As was mentioned before, also the status of “Main” connection with the unit 2x is shown on the terminal 3 through a suitable dialog window on the display 3a, containing, beside the name of the robot X, the various options allowed in said type of connection; on the unit 2x the “Main” connection will be shown by the lamp 2cx being continuously on.
Obviously, the software which the terminal 3 is equipped with is provided with suitable menus or functions for selecting the windows to be shown on the display 3a, and it is therefore possible to switch between the connection windows “Main” and “Secondary”.
From the previous description it can be inferred that, according to the first aspect of the invention as described, in order to enable a robot for programming/motion functions, the portable terminal 3 should be placed in a given position with respect to the control unit 2, so as to start a suitable logic coupling procedure. Preferably, said coupling can be obtained only as a result of the physical approach between said two devices, and in particular after placing the terminal 3 in a suitable support 5 belonging to the unit 2; thus, the operator that should use the terminal 3 is indeed forced to pre-identify visually which one of the robots present in the working area C can be moved manually. The use to programming purposes of a terminal 3 together with a unit 2 differing from the one which said terminal is coupled with then presupposes a specific decoupling procedure; as was discussed, said procedure should anyhow be carried out in the unit 2 which the terminal 3 was already coupled with. The need to execute manually coupling and decoupling operations increases the operator's awareness, thus reducing possible confusions and resulting risks.
The fact that, in a preferred though not exclusive embodiment, the exchange of the ID codes between the terminal 3 and the unit 2 takes place using two different communication lines (serial connection and wireless connection) increases intrinsically the safety of the coupling operation; the fact that the coupling procedure can end only after a correct radio feedback between the unit 2 and the terminal 3 allows to get a confirmation on the correctness and operativeness of the wireless connection, before the terminal is actually used for programming the predefined robot.
The proposed solution does not make the implementation of the terminal 3 particularly difficult, since it involves at most only the addition of some internal electronic components (if they are not already present) and of an auxiliary communication line for transferring the identifying code ID_TP (moreover, in case of use of power line communication—as explained below—the port 3f and the serial line 31 can be omitted); the absence of a dedicated seat for a removable module, as provided for in WO 02/078913, simplifies the layout of the terminal, which can thus be compact and light.
On the other hand, the unit 2 is equipped with a support or seat with some elementary and/or standard contacts, in which the terminal should be placed. A wireless terminal necessarily includes a battery, preferably a rechargeable battery; advantageously, therefore, means that should in any case be present so as to recharge the terminal battery can be exploited, in the preferred embodiment of the invention, for integrating also part of the means enabling to couple logically the terminal and the control unit with one another.
The possibility of a “multipoint” connection according to the second aspect of the invention is on the other hand extremely advantageous as far as the practical use of the terminal is concerned.
As was mentioned in the introduction to the present description, a robot can operate in an automatic operation mode. In said mode and with reference to the example of
As was explained, according to the first aspect of the invention, the function associated with the pushbutton ES is active only in case of a “Main” connection between a robot and the terminal 3, the latter being allowed, according to the second aspect of the invention, to establish selectively at least also one “Secondary” connection. As can be inferred, thanks to the aforesaid possibility, the operator monitoring the cell C can monitor remotely the control systems of the various robots X-Y by means of the terminal 3 and therefore from only one place, without having to move continuously near each of the units 2x-2z for checking their machine statuses on their control panels.
The “multipoint” connection mode further enables to simplify the programming activity of systems in which several robots execute basically similar operations.
For instance, as in the case shown by way of example in
Under these circumstances, after programming the first robot of a station—which is supposed to be here the robot X of
Obviously, a man skilled in art can implement several variants of the industrial robot and of the robot system described by way of example, although without leaving the novelty framework of the inventive concept.
Logic coupling and decoupling procedures could be started, instead with the key 5d, by means of an instruction given by the terminal 3, provided the latter has been previously positioned on the Docking Station 5 of the concerned unit 2. In this case, after starting the procedure, the control system 30 of the terminal can communicate its own code ID_TP to the control system 20 of the unit 2 by means of the serial connection made up of the components previously referred to with 31, 3f, 3c and 21 (if necessary, the terminal 3 could read the code ID_CU of the system 20, and the coupling/decoupling procedure could take place inversely with respect to the one described previously, managed by the system 30).
In possible differing embodiments, the connection due to the positioning of the terminal 3 near the unit 2 can be obtained with different means with respect to a cabled serial line, and in particular with a connection without physical or dedicated contacts. For instance, the information concerning at least one ID code could be transferred using RFID technology, with at least one tag associated with the terminal 3 and at least one corresponding tag reader associated with the unit 2 and/or with its manipulator 1; in said application, the components of the RFID system are preferably sized so as to have a useful range of few centimeters, so that the information can be transferred only when the terminal 3 is positioned on the Docking Station 5 or close to the unit 2 and/or to the manipulator 1. Another possibility involves the use of an infrared interface, i.e. with an optical connection established between the unit 2 and the terminal 3 only when the latter is inserted into the Docking Station 5 or in a predefined position with respect to the unit 2 and/or to the manipulator 1. Still another possibility is to implement a serial line by power line communication, the information transfer therefore occurring by exploiting the same electrical connection line establishing between the recharging circuit 22 and the battery 32 of the terminal 3, when the latter is positioned on the Docking Station 5.
Still aiming at increasing the operators' awareness, the Docking Station 5 or the means replacing it for the coupling/decoupling procedure (such as the aforesaid RFID or infrared system) could be placed near the manipulator 1.
| Number | Date | Country | Kind |
|---|---|---|---|
| 05425247.3 | Apr 2005 | EP | regional |
