Patent Application
20250032956
In a first aspect, the invention relates to a process for discoloration of a colored polymeric material comprising: (i) providing a colored polymeric material and providing a solvent comprising gamma-valerolactone; (ii) contacting the colored polymeric material with a solvent comprising gamma-valerolactone at a temperature in the range of from 40 to 170° C., thereby obtaining a solvent, which is enriched in colorant compared to the solvent provided in (i), and a polymeric material, which is depleted in colorant compared to the colored polymeric material provided in (i). A second aspect of the invention is related to a polymeric material, which is depleted in colorant obtained or obtainable from the process of the first aspect. In a third aspect, the invention is related to a use of the polymeric material, which is depleted in colorant according to the second aspect for textile applications, fiber applications, packaging applications or plastic applications. A fourth aspect of the invention is related to a method for preparing a textile or a packaging comprising (a) providing a polymeric material, which is depleted in colorant, preferably a polymeric material, which is depleted in colorant of the second aspect; (b) preparing a textile or a packaging from the polymeric material provided in (a).
The demand for polymeric materials has drastically increased over the last decades. However, the poor biodegradability has led to large amounts of plastic waste which is not easy to dispose of. Polymeric materials have been used extensively in the packaging sector, for example, in beverage packaging or food packaging. The vast majority of food and drink today is packaged within plastic bottles and containers, made from, for example, polymeric materials comprising polyethylene terephthalate (PET). As these materials typically have poor biodegradability and are also still valuable products, it is desirable for these plastics to be recovered and recycled.
Although recycling processes have been adopted to convert these waste materials into new production materials, there are still many problems associated with recycling and recovery of polymeric materials, especially, if the polymeric materials are colored. Waste packaging often includes a mixture of different polymeric materials containing a plurality of colorants. The same applies also for textiles, which also comprise a high amount of colored polymeric materials. Therefore, in order to recycle these materials, it is common to separate polymeric materials based on their color. However, this sorting process is labor intensive and/or requires the use of sorting machines. Further, the different colored polymeric materials are commonly processed separately, requiring multiple recycling processes to be performed in parallel.
Another approach for recovery of polymeric materials includes the dissolving of the polymeric material. WO 2016/12755 A1 discloses an extraction of polyesters from packaging, wherein a first solvent is used for removal of colorants and a second solvent is used to dissolve the polyester. Chen et al. (Wenjun Chen, Yuechao Yang, Xue Lan, Baolong Zhang, Xiaogang Zhang and Tiancheng Mu in Green Chem., 2021, 23, 4065) describe a process for dissolution and accelerated alkaline hydrolysis of PET. A recycling of multilayer plastic packaging materials by solvent-targeted recovery and precipitation is described by Walker et al. (Theodore W. Walker, Nathan Frelka, Zhizhang Shen, Alex K. Chew, Jesse Banick, Steven Grey, Min Soo Kim, James A. Dumesic, Reid C. Van Lehn, George W. Huber in Sci. Adv. 2020; 6: eaba7599, 20 Nov. 2020). GB 2528494 A discloses a process for extracting polyester from fabric, in particular fabric comprising polyester and one or more dyes. The process comprises inter alia a step of contacting the fabric with a first solvent system, which is used to dissolve the dyes and to remove the dissolved dyes, and a step of polyester dissolution. Even if methods are thus known to remove dyes from a polymeric material such as a polyester, the solvents used for that purpose bear the problem that they are hazardous, such as 3-dimethyl-2-imidazolinone (DMI) or N-me-thyl-2-pyrollidone (NMP). Furthermore, the known processes always require a dissolution of the polymeric material with subsequent precipitation. Especially for PET, a direct recycling was so far only known via the dissolution/precipitation method, which converts the waste PET into almost pure PET powder by dissolving the waste PET in a suitable solvent followed by re-precipitation of the PET by adding an anti-solvent.
The object underlying the present invention was thus the provision of an improved process, which enables a simple discoloration of a polymeric material without the need for dissolving the polymeric material and which uses a non-hazardous solvent.
According to a first aspect, the invention relates thus to a process for discoloration of a colored polymeric material comprising:
Gamma-valerolactone (C5H8O2; IUPAC: 5-methyloxolan-2-one, abbreviation: GVL) is obtainable from carbohydrate-based biomasses, for example, it is readily obtained from sugar, and is thus a “green” solvent. It had so far only been described at the outmost as being able to dissolve polymeric materials. It has now been surprisingly found that, especially for polymeric materials comprising polyethylene terephthalate (PET), gamma-valerolactone enables a discoloration of the polymeric material without dissolution of the polymeric material happening or being required. The discoloration works quite well for different colorants, in thus, for example, different textile materials having colors such as yellow, green, blue, red, black and a diversity of mixtures of these colors, can all be discolored resulting in a white or almost white polymeric material, without any substantial loss with respect to the polymeric material itself. Even optical brighteners could be successfully removed without damaging the polymeric material itself, which could be shown with respect to the removal of optical brighteners based on a comparison of intensity of emitted fluorescence radiation. Remarkably, the polymeric material is only depleted in colorant, be it any kind of dye or optical brightener, but neither dissolved nor otherwise modified, i.e. the polymeric material obtained in (ii), which is depleted in colorant compared to the colored polymeric material provided in (i), has about the same number average molecular weight Mn (ii) and the same mass average molecular weight Mw (ii) as the colored polymeric material provided in (i) and has the same amount of polymeric material as the colored polymeric material provided in (i) as shown by, for example, quantitative 1H-NMR.
“Contacting” in step (ii) preferably means that the colored polymeric material is at least partially immersed in the solvent. Preferably, the polymeric material is at least partially immersed in the solvent in that at least 60%, more preferably at least 70%, more preferably at least 80%, more preferably at least 90%, more preferably at least 95%, more preferably at least 99% of the polymeric material's surface are in contact with the solvent, based on the total surface of the polymeric material being 100%.
Generally, no specific restrictions exist regarding the conditions under which the contacting in (i) takes place provided that an efficient discoloration takes place.
In some preferred embodiments of the process for discoloration, the contacting in (ii) is done at a pressure in the range of from 800 to 200,000 hPa.
In some preferred embodiments of the process for discoloration, the contacting in (ii) is done at a temperature in the range of from 60 to 160° C., more preferably in the range of from 80 to 130° C., more preferably in the range of from 80 to <120° C. and preferably at a pressure in the range of from 800 to 1200 hPa, more preferably in the range of from 900 to 1100 hPa, more preferably in the range of from 1000 to 1100 hPa.
In some preferred embodiments of the process for discoloration, the contacting in (ii) is done at a temperature in the range of from 40 to 160° C., more preferably in the range of from 40 to 130° C., more preferably in the range of from 40 to <120° C. and preferably at a pressure in the range of from 1013 to 200,000 hPa, preferably in the range of from 1013 to 100,000 hPa.
In some preferred embodiments of the process for discoloration, the contacting in (ii) is done for a period of time of at least 0.1 hours, more preferably in the range of from 0.1 to 48 hours, more preferably in the range of from 0.1 to 24 hours, more preferably in the range of from 0.1 to 12 hours, more preferably in the range of from 0.1 to 8 hours, more preferably in the range of from 0.5 to 6 h, more preferably in the range of from 0.5 to 5 h, more preferably in the range of from 1 to 6 hours, more preferably in the range of from 1 to 5 hours.
In some preferred embodiments of the process for discoloration, the solvent comprises gamma-valerolactone and optionally one or more solvent(s) selected from the group consisting of water and organic solvents having a log KOW in the range of from −1.6 to +1.6, more preferably selected from the group consisting of water, C5 to C12 alkane, aliphatic C1 to C10 alcohol, C3 to C10 ketone, C2 to C10 cyclic ketone, HO—[C1 to C10 alkyl-O—]n—H, with n being an integer in the range of from 2 to 1000, C1 to C10 alkyl-O—C3 to C10 alkyl ether, C3 to C10 cyclic ether, optionally substituted with one or more C1 to C6 alkyl group(s), C6 to C10 aromatic hydrocarbon, optionally substituted with one or more C1 to C6 alkyl group(s), C2 to C10 aliphatic ester, C8 to C11 aromatic ester, C5 to C10 cyclic carboxylic ester (lactone), C3 to C12 amide, preferably R1R2N—C(═O)—R3, wherein R1, R2 are independently a C1 to C4 alkyl group and R3 is selected from the group consisting of C1 to C9 alkyl group, C1 to C10 ester group and C1 to C6 ether group, C3 to C6 lactame, optionally substituted with one or more substituent selected from C1 to C6 alkyl group, C1 to C6 ester group and C1 to C6 ether group, and C5 imidazolidine, optionally substituted with one or more C1 to C6 alkyl group(s), C5 to C7 imidazolidone, optionally substituted with one or more C1 to C6 alkyl group(s), wherein preferably at least 1 weight-%, more preferably at least 5 weight-%, more preferably at least 10 weight-%, more preferably at least 20 weight-%, more preferably at least 30 weight-%, more preferably at least 40 weight-%, more preferably at least 50 weight-%, more preferably at least 60 weight-%, more preferably at least 70 weight-%, more preferably at least 80 weight-%, more preferably at least 90 weight-%, more preferably at least 95 weight-% of the solvent consists of gamma-valerolactone, based on the total weight of the solvent being 100 weight-%.
Suitable solvents are known to the skilled person, as well as the decadic logarithm of the octanol-water partition coefficient (log KOW). The octanol-water partition coefficient KOW of a given compound is defined as the ratio of said compound's chemical concentration in the octanol phase relative to said compound's chemical concentration in the aqueous phase in a two-phase system of 1-octanol and water at a temperature of 25° C. (298 K). Methods to determine the octanol-water partition coefficient KOW of a given compound are known to the skilled person. For example, the octanol-water partition coefficient KOW of a given compound is determined using the shake-flask method which consists of dissolving the compound in a volume of high-purity 1-octanol and deionized water (pre-mixed and calibrated for at least 24 h) and measuring the concentration of the compound in each the 1-octanol phase and the water phase by a sufficiently exact method, preferably via UV/VIS spectroscopy. This method is described in the OECD Guideline for the testing of chemicals, number 107, adopted on Jul. 27, 1995. Values of KOW for a plurality of substances are known and are easy to be found, for example, in the Dortmund Database (DDB, cf. http://www.ddbst.com/ddb-search).
Regarding suitable solvents, for example, an aliphatic C1 to C10 alcohol is preferably a C1 to C6 monool, more preferably one or more selected from the group consisting of methanol, etha-nol and butanol. A C3 to C10 ketone is preferably acetone or methylethyl ketone or a mixture of acetone and methylethyl ketone. A C2 to C10 cyclic ketone is preferably cyclohexanone. A C3 to C10 cyclic ether optionally substituted with one or more C1 to C3 alkyl group(s) is preferably tetrahydrofuran or 2-methyltetrahydrofuran or a mixture of tetrahydrofuran and 2-methyltetrahydrofuran. A C6 to C10 aromatic hydrocarbon, optionally substituted with one or more C1 to C3 alkyl group(s) is preferably one or more selected from the group consisting of benzene, toluene, ethylbenzene, xylene (o or p) and mesitylene. A C1 to C10 ester is preferably one or more selected from the group consisting of esters of a C1 to C6 aliphatic monol with a C2 to C5 aliphatic acid. A C5 to C10 cyclic carboxylic ester (lactone) is preferably one or more selected from the group consisting of delta-valerolactone, methylated γ-butyrolactone, ethylated γ-butyrolactone, propylated γ-butyrolactone, and β-propiolactone. A C3 to C6 lactame, optionally substituted with one or more C1 to C3 alkyl group(s), is preferably selected from the group consisting of 2-pyrrolidone, 3-pyrrolidone and mixtures of 2-pyrrolidone, 3-pyrrolidone, each optionally substituted with one or more C1 to C3 alkyl group(s), preferably at the nitrogen atom, more preferably N-methyl-2-pyrollidone. An imidazolidone, optionally substituted with one or more C1 to C3 alkyl group(s) is preferably 1,3-dimethyl-2-imidazolidinone.
In some preferred embodiments of the process for discoloration, the solvent comprises water and gamma-valerolactone, preferably in a weight based ratio water: gamma-valerolactone in the range of from 1:10 to 10:1, more preferably in the range of from 1:2 to 1:5, more preferably in the range of from 1:1 to 1:3. Preferably, in these preferred embodiments, the contacting in (ii) is done at a temperature in the range of from 60 to 99° C., preferably in the range of from 80 to 95° C. Preferably, in these preferred embodiments, at least 80 weight-%, preferably at least 90 weight-%, more preferably at least 95 weight-%, more preferably at least 99 weight-% of the sol-vent consist of gamma-valerolactone, based on the total weight of the solvent.
In some preferred embodiments of the process for discoloration, the contacting in (ii) is done with a in mass based ratio colored polymeric material: solvent in the range of 1:1 to 1:100, more preferably in the range of from 1:1 to 1:20.
In some preferred embodiments of the process for discoloration, depleted in colorant regarding the polymeric material obtained in (ii) means that the L*a*b* values of the polymeric material, which is depleted in colorant compared to the polymeric material provided in (i), change in that: the absolute value of a* changes, preferably by at least 0.2; and/or, preferably and, the absolute value of b* changes, preferably by at least 0.2; and/or, preferably and, the L* value increases, preferably by at least 4, each compared to the L*a*b* values of the colored polymeric material provided in (i), wherein L*a*b* values are determined according to DIN 5033 and DIN EN ISO 11664-1.6.
The expression “irrespective of the color” means that, even if analytics are normally done for materials of each color separately, the definitions given above apply for single colored polymeric materials, but also for polymeric materials having a plurality of colors and mixtures of pieces of polymeric materials, wherein each piece has its own color or its own color mix.
The condition of being “depleted in colorant”, which is expressed above based on quantitative L*a*b* values is also identifiable visually by the eye: The polymeric material provided in (i) has a certain color, wherein the polymeric material obtained in (ii) is lighter and whiter respectively. This applies especially for all colorants not being optical brighteners. Depleted in colorant regarding the polymeric material obtained in (ii) means, especially with respect to optical brighteners being the colorant, that the intensity of emitted fluorescence radiation (emission), preferably in the range of from 400 to 600 nm, is reduced for the polymeric material obtained in (ii) when irradiated with light with a wavelength in the range of from 250 to 400 nm compared to the intensity of emitted fluorescence radiation (emission), preferably in the range of from 400-600 nm, of the polymeric material provided in (i).
Methods for determination of the intensity of emitted fluorescence radiation are known to the skilled person, for example, the determination can be made visually by using an UV lamp, by fluorescence determination or determination of quantum yield.
The polymeric material is only depleted in colorant but neither dissolved nor otherwise modified. Preferably, the polymeric material obtained in (ii), which is depleted in colorant compared to the colored polymeric material provided in (i), has about the same number average molecular weight Mn (ii) and the same mass average molecular weight Mw (ii) as the colored polymeric material provided in (i), i.e. Mn (ii) is in the range of from 90 to 110%, preferably in the range of from 95 to 100% of Mn (i) and Mw (ii) is in the range of from 90 to 110%, preferably in the range of from 95 to 100% of Mw (i).
In some preferred embodiments, the process for discoloration as described above comprises:
In some preferred embodiments, the process for discoloration as described above comprises:
In some preferred embodiments, the process for discoloration as described above comprises recycling the solvent being depleted of colorant as obtained in (iv-a) and/or the separated sol-vent being enriched in colorant obtained in (iii) at least partially to (i).
In some preferred embodiments, the process for discoloration as described above comprises:
In some preferred embodiments of the process for discoloration at least (ii) is conducted in continuous manner or discontinuous manner. According to this embodiment, step (ii) is either carried out under a flow of the solvent comprising gamma-valerolactone (continuous manner) or in a stationary mode (discontinuous manner, batch mode). The contacting is done in one or more vessel(s), for example, one or more vessels are filled with colored polymeric material and the solvent comprising gamma-valerolactone is directed through this vessel/these vessels with a specific flow. A preferred example is a, preferably stirred, vessel cascade.
In some preferred embodiments of the process for discoloration at least (ii) is in counter current mode. According to this embodiment, step (ii) is carried out in counter current mode. For example, if the contacting of step (ii) is done within a vessel, the solvent comprising gamma-valerolactone enters the vessel from one direction (either side or top/bottom) and the colored polymeric material enters the vessel from an another, preferably an opposite, direction. In a preferred constellation wherein a vertically arranged vessel is used, the solvent comprising gamma-valerolactone enters the vessel from the bottom and the polymeric material enters the vessel from the top.
In some preferred embodiments of the process for discoloration at least (ii) is conducted under mechanical intermixing, wherein mechanical intermixing preferably comprises one or more methods selected from stirring, blending, and ultra sound.
In some preferred embodiments of the process for discoloration the polymeric material is a polyethylene terephthalate (PET) based polymeric material, which comprises in the range of from 30 to 100 weight-% PET, preferably in the range of from 50 to 100 weight-% PET, more preferably in the range of from 60 to 100 weight-% PET, more preferably in the range of from 70 to 100 weight-% PET, wherein the total weight of the polymeric material is 100 weight-%.
In some preferred embodiments of the process for discoloration the polymeric material is a polyethylene terephthalate (PET) based polymeric material, which comprises in the range of from 30 to 100 weight-% PET, preferably in the range of from 50 to 100 weight-% PET, more preferably in the range of from 60 to 100 weight-% PET, more preferably in the range of from 70 to 100 weight-% PET, and optionally one or more further polymer(s) selected from the group consisting of polyacryl nitrile (PAN), polyamide (PA), polybutylene terephthalate (PBT), polytetramethylene ether glycol (Poly-THF), polyurethane (PU), polyethylene glycol (PEG), polypropylene glycol (PPG), polyglycolic acid (PGA), polystyrene (PS), styrene-butadiene rubber (SBR), polyvinylchlorid (PVC), polyethersulfone (PES), polyether ether ketone (PEEK), polyethylenenaphthalate (PEN), polycarbonate (PC), polylactic acid (PLA), acrylonitrile butadiene styrene (ABS), polyacrylic acids and esters (PAA)/poly(methyl methacrylate) (PMMA), polyoxymethylen (POM), polycaprolactone (PCL), polyethylene adipate (PEA), polytrimethylene terephthalate (PTT), polyhydroxyalkanoate (PHA), and copolymers of two or more of these polymeric materials, wherein the total weight of the polymeric material are 100 weight-%.
More preferably, the polymeric material is a polyethylene terephthalate (PET) based polymeric material, which comprises in the range of from 30 to 100 weight-% PET, preferably in the range of from 50 to 100 weight-% PET, more preferably in the range of from 60 to 100 weight-% PET, more preferably in the range of from 70 to 100 weight-% PET, and one or more polymer(s) selected from PC, PES and PLA and copolymer(s) of PU and PEG and/or PPG and/or pTHF, wherein the total weight of the polymeric material are 100 weight-%. More preferably, the polymeric material is a polyethylene terephthalate (PET) based polymeric material, which comprises in the range of from 30 to 100 weight-% PET, preferably in the range of from 50 to 100 weight-% PET, more preferably in the range of from 60 to 100 weight-% PET, more preferably in the range of from 70 to 100 weight-% PET, and one or more copolymer(s) selected from PU and PEG and/or PPG and/or pTHF, wherein the total weight of the polymeric material is 100 weight-%.
In some preferred embodiments of the process for discoloration the colorant is selected from the group consisting of dye and optical brightener and mixtures of dye and optical brightener. A “colorant” is a substance that cause the change of color impression of material. This comprises dyes, which absorb wavelength intervals of visible light (400 to 780 nm) and optical brighteners, which amplify the light emission of a material through UV light adsorption and emittance of visible light (through fluorescence), i.e. an optical brightener converts radiation that is not visible to the human eye (<400 nm) into visible fluorescence radiation of the blue-red spectral range (400 to 600 nm). Colorants usable or used for changing the color impression of polymeric materials are known to the skilled person. In the context of the present invention, the term “dye” means any kind of dye such as dye, pigment, dispersion, wherein a dye is, for example, one or more selected from the group consisting of acid dye, basic dye, direct dye, disperse dye, azoic dye, food dye, solvent dye, organic dye, inorganic dye, organic pigment, inorganic pigment, disperse ink, reactive ink, oxidation dye, reactive dye, sulfur dye, mordant dye and vat dye. The term “optical brightener” comprises optical brightening agents, fluorescent brightening agents, and fluorescent whitening agents.
Overviews of colorants for polymeric materials can be found, for example, in “Dyes and Pigments” Metin Açikyildiz, Kübra Günes, Ahmet Gürses Springer, 2016 (ISBN: 10:3319338900); Industrial Organic Pigments-Klaus Hunger, Thomas Heber, Martin U. Schmidt, Friedrich Reisinger, Stefan Wanne Wiley-VCH, 4th edition, 2018 (ISBN: 978-3-527-32608-2); Chemistry and Technology of Natural and Synthetic Dyes and Pigments-Ashis Kumar Samanta, Nasser Awwad, IntechOpen, 2020 (ISBN: 9781789859980, 9781789859973, 9781839687587); Encyclopedia of Color, Dyes, Pigments-Volume 1, Gerhard Pfaff, de Gruyter, 2021 (ISBN: 311058588X); Heinrich Zollinger: Color Chemistry: Syntheses, Properties, and Applications of Organic Dyes and Pigments. 3rd edition. WILEY-VCH Verlag, Weinheim 2003 (ISBN: 3-906390-23-3); Klaus Hunger (Ed.): Industrial Dyes: Chemistry, Properties, Applications. WILEY-VCH Verlag, Weinheim 2003 (ISBN: 3-662-01950-7); Hermann Rath: Lehrbuch der Textilchemie. einschl. der textilchemischen Technologie. 2nd edition. Springer-Verlag, Berlin, Heidelberg 1963 (ISBN: 978-3-662-00065-6); Wilfried Kratzert, Rasmus Peichert: Farbstoffe. Quelle & Meyer, Heidelberg 1981 (ISBN: 3-494-01021-8); Ullmann's Encyclopedia of industrial chemistry, Wiley-VCH, 2000, sections “dyes and pigments” and “dyes, general survey” (ISBN: 9783527303854).
In some preferred embodiments, the process for discoloration comprises:
In a second aspect, the present invention relates to a polymeric material, which is depleted in colorant, obtained or obtainable from the process according to the first aspect. All details disclosed above in the section related to the first aspect also apply for the second aspect.
A third aspect of the invention relates to the use of the polymeric material, which is depleted in colorant of embodiment 22 for textile applications, fiber applications, packaging applications or plastic applications, preferably for the production of food packaging, beverage packaging, clothing and foot wear. All details disclosed above in the section related to the first aspect also apply for the third aspect.
A fourth aspect of the invention relates to a method for preparing a textile or a packaging comprising
All details disclosed above in the section related to the first, second and third aspect also apply for the fourth aspect.
The present invention is further illustrated by the following set of embodiments and combina-tions of embodiments resulting from the dependencies and back-references as indicated. In particular, it is noted that in each instance where a range of embodiments is mentioned, for Example in the context of a term such as “any one of embodiments (1) to (4)”, every embodiment in this range is meant to be explicitly disclosed for the skilled person, i.e. the wording of this term is to be understood by the skilled person as being synonymous to “any one of embodiments (1), (2), (3), and (4)”. Further, it is explicitly noted that the following set of embodiments is not the set of claims determining the extent of protection, but represents a suitably structured part of the description directed to general and preferred aspects of the present invention.
The present invention is further illustrated by the following reference examples, comparative examples, and examples.
The Hazen color index (APHA color number) was determined according to DIN EN ISO 6271:2016-05 (Pt/Co, APHA, ASTM D1209, D5386).
L*a*b* values were determined in that the samples were measured using an integrating sphere and UV/VIS-remission spectra (with a wavelength area of 400-700 nm) were obtained. The data of these spectra were analyzed by the software OptLab-SPX using 2° standard observer and the standard light type C. The OptLab-SPX software calculates the L*a*b*-values based on DIN 5033 and DIN EN ISO 11664-1.6 from the years 2007-2014.
GC area %:
The sample was analyzed by gas chromatography (GC), wherein the method detected individual components from a sample dependent on their individual retention times. The concentration of the individual component in the sample were given in its percental peak area as GC-area %.
7.5 mg sample was dissolved in 5 ml eluent (HFIP+0.05 weight-% Trifluoro potassium acetate) over night. All sample solutions were filtered by a Millipore Millex FG (0.2 μm) filtered prior to in-jection. Sealed sample vials were placed into the auto sampler.
An Agilent 1100 HPLC system, consisting of an isocratic pump, vacuum degasser, auto sampler and a column oven (40° C.) was used. Furthermore, contains the Agilent system as detectors a Differential Refractive Index (DRI) and a variable Ultra Violet (UVW) Detector. Data acquisition and data processing of conventionally SEC data were done by WinGPC Unichrom, of PSS (Polymer Standard Services). A combination of a PL-HFIP guard (7.5×50 mm) column and 2 PL-HFIP Gel columns (7.5×300 mm, 9 μ) of Agilent were put in series. As an eluent, Hexafluoriso-propanol+0.05 weight-% Trifluoro potassium acetate was used as a flow rate of 1 ml/min. Of each sample solution 50 μl was injected. The calibration was obtained by narrow molar mass distributed PMMA standards (Polymer Standard Services) having a molar mass range of M=800 till M=2.200.000 g/mol. Molar masses outside this range were extrapolated.
The content of PET in the samples was determined by quantitative 1H-NMR spectroscopy. All NMR spectra were recorded at T=298.2 K on a Bruker Avance III 400 spectrometer operating at 400.33 MHz for 1H. The spectrometer was equipped with a 5 mm z-gradient broadband ob-serve smartprobe. Chemical shifts were referenced to tetramethylsilane (TMS, δ (TMS)=0 ppm). 1H 1D spectra were recorded under quantitative conditions using the zg pulse program with a recording of 128 k data points, the relaxation delay D1 was chosen as 40 sec-onds, and 8 transients were summed up per spectrum. For processing in Bruker TopSpin 4.0.9 software, 64 k data points were used, an exponential window function with a line broadening of 0.3 Hz was applied. Automatic baseline correction with a polynomial of 5 was performed, phase correction was performed manually by the user.
Samples were prepared by exact weighing (Mettler-Toledo XP205DR analytical balance) of the internal standard 1,1,2,2-tetrachloroethane (TCE) and the analyte in as suitable vial, followed by dissolution of the pure analyte in a 2 ml mixture of deuterated chloroform and trifluoroacetic acid (2:1) with traces of TMS as internal reference. The samples were transferred into 5 mm NMR tubes for measurement. Deuterated solvents and TMS were purchased from Euriso-Top GmbH; TCE from Sigma-Aldrich/Fluka, and used as received.
The content of test item was calculated by using the following equation:
For quantification triplicate determinations were carried out. Evaluation was performed by using 2 protons/molecule of the internal standard TC (at about 5.9 ppm) and 4 selected protons/molecule of the analyte PET (at about 8.1 ppm).
The samples were placed under a UV Lamp and were irradiated with a wavelength of 254 nm. The fluorescence of the samples was detected visually.
0.5 g of colored polymeric material (in any processing form, e.g. textile, flakes etc.) was cut/shredded into pieces and placed in a reaction vessel made of glass (e.g. flask, tube, reaction vessel). GVL was added (in mass based ratio polymeric material: GVL 1:1 to 1:100, preferred 1:1-1:20) and the mixture was heated by use of a suitable heating system (e.g. oil bath, heating blocks, mini-plant vessels) to a temperature in the range of from 60 to 160° C. After 0.5-8 h the mixture was filtered, whereby GVL enriched in colorant and discolored polymeric material pieces were obtained and the discolored polymeric material pieces were washed with a small amount of GVL. For an easy removal of GVL and a faster drying process of the discolored polymeric material pieces, small amounts of acetone can be used in a second washing step. The thus obtained polymeric material pieces were dried (for example in a vacuum compartment dryer).
The samples were analysed before treatment (colored polymeric material) and after the final drying step (polymeric material depleted of colorant) in that number average molecular weight Mn, mass average molecular weight Mw, dispersity Mw/Mn, and L*a*b* values, as well as quantitative 1H-NMR, were determined. In case of the colorants being optical brighteners, determination of the intensity of emitted fluorescence radiation was made visually by using an UV lamp before treatment (colored polymeric material) and after the final drying step (polymeric material depleted of colorant).
For recycling of the used solvent GVL, the filtrate was distilled (50-200° C., 2 hPa to ambient pressure, preferred 70-110° C., 5-30 hPa) to obtain GVL having a purity according to GC of >99%. For GLV, the Hazen color index was determined before treatment and after distillation.
The comparative examples 1 to 4 were carried out as described in Reference Example 1 for a mixture of textile samples of yellow, green, blue and black color with the difference that instead of GVL another solvent selected from NMP (Comparative Example 1), DMI (Comparative Example 2), cyclohexanone (Comparative Example 3) or ethyl benzoate (Comparative Example 4) was used. The success of discoloration was determined based on the comparison of the L*a*b* values of the polymeric material before treatment with any solvent (yellow samples: L*=78.2.a*=−10.8.b*=42.3; green samples: L*=54.8.a*=−32.3.b*=21.2; blue samples: L*=36.9.a*=1.0.b*=−6.0; black samples: L*=35.8.a*=0.1.b*=−0.8.) and after treatment, wherein all textile samples within the mixture were of about the same color, wherein the L*a*b* values for exemplary textile samples from the mixture are indicated in parentheses below:
Comparative example 5 was carried out as described in Reference Example 1 for a black textile. As solvent instead of GVL DMI was used. The success of discoloration was determined based on the comparison of the L*a*b* values of the polymeric material before (L*=36.9, a*=−0.8 and b*=−2.3) and after treatment.
CE5: With DMI the discoloration worked fairly, with however a yellow touch of the textile (L*=79.8, a*=−0.2, b*=3.6)
All polymeric materials were treated as described in Reference Example 1, wherein type of polymeric material and experimental conditions, as well as results are indicated in Table 1.
For Examples 1-13 and 16-21, the colorants were dyes (including organic or inorganic dyes, pigments and dispersions), whereas in example 15, the colorant was an optical brightener—the removal thereof was analyzed visually using an UV lamp.
For Example 16, a first portion of 6 g colored polymeric material was treated as described in Reference Example 1. The GVL enriched in colorant obtained from the filtration was then used without purification for treatment of a second portion of 3.6 g colored polymeric material, following the procedure as described in Reference Example 1.
For the green textile sample from Example 1, Mn (GPC), Mw (GPC), dispersity, and the amount of PET in the sample (by quantitative 1H-NMR) were determined before and after treatment. The results are summarized in Table 2.
1H-NMR
It was found that, especially for polymeric materials comprising polyethylene terephthalate (PET), gamma-valerolactone enables a discoloration of the polymeric material without dissolution. The discoloration worked quite well for different colorants, i.e. textile materials having colors such as yellow, green, blue, red, black and a diversity of mixtures of these colors, could all be removed resulting in a white or almost white polymeric material, without any substantial loss with respect to the polymeric material itself. Even optical brighteners could be successfully removed without damaging the polymeric material itself, which could be shown with respect to the removal of optical brighteners based on a comparison of intensity of emitted fluorescence radiation. Remarkably, the polymeric material is only depleted in colorant, but neither dissolved nor otherwise modified, i.e. the polymeric material depleted in colorant compared to the initially colored polymeric material had about the same number average molecular weight Mn and the same mass average molecular weight Mw as the colored polymeric material initially provided and has the same amount of polymeric material as the colored polymeric material provided as shown by, for example, quantitative 1H-NMR.
The results of the comparative Examples C2 and C5, both with DMlas discoloration solvent, were put into comparison with the respective discoloration results for the same textiles, where GVL was used as discoloration solvent, namely Example 6 and Example 20. The results are shown below in Table 3:
It could be shown that, especially for polymeric materials comprising polyethylene terephthalate (PET), gamma-valerolactone enabled a better discoloration of the polymeric material than DMI. Thus, a discoloration solvent was found, which is not only not a carcinogenic, mutagenic or reprotoxic substance (CMR substance) and also a non-toxic substance in general, but which is moreover superior in discoloration than other conventional discoloration solvents such as DMI.
| Number | Date | Country | Kind |
|---|---|---|---|
| 21216025.3 | Dec 2021 | EP | regional |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/EP2022/086618 | 12/19/2022 | WO |
