Information
-
Patent Grant
-
6771355
-
Patent Number
6,771,355
-
Date Filed
Monday, December 23, 200222 years ago
-
Date Issued
Tuesday, August 3, 200420 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 355 18
- 355 40
- 355 72
- 396 512
- 396 517
- 378 182
- 378 183
- 378 184
- 378 185
- 378 186
- 378 187
- 378 188
- 206 455
- 430 966
- 347 262
- 347 264
-
International Classifications
- G03B2772
- G03B2752
- G03B1726
- G03B4204
- B65D8548
-
Abstract
An X-ray film package includes a protective cover for sandwiching plural X-ray films stacked on one another, to obtain a cover-fitted sheet stack. A packaging bag contains the cover-fitted sheet stack. A packaging case contains the packaging bag with the cover-fitted sheet stack contained therein. A producing history managing method for the X-ray film package is provided. A producing history bar code is printed to the protective cover, the producing history bar code being obtained according to producing or packaging of the X-ray films. Also, the producing history bar code is printed to the packaging bag, and to the packaging case.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a producing history managing method and system for a photosensitive sheet package. More particularly, the present invention relates to a producing history managing method and system for a photosensitive sheet package, in which producing history data can be checked easily and correctly without errors.
2. Description Related to the Prior Art
There are medical photosensitive films, which are photosensitive sheets including X-ray film used directly for photographing an image, and image recording film for use with an image outputting device such as a laser imager and the like. To package the photosensitive sheets, a plurality of the photosensitive sheets are stacked on one another. A protective cover of thick cardboard is used to sandwich the stack of the photosensitive sheets. The photosensitive sheets with the protective cover is wrapped in a packaging bag. Then a packaging case is used to accommodate the packaging bag with the photosensitive sheets. A plurality of the packaging cases are contained in a container for shipment.
A system for producing and packaging the photosensitive sheets includes a slitting process, a cutting/stacking process, a bag inserting process, a case inserting process and a container inserting process. In the slitting process, photosensitive sheet web with a great width is unwound from a master roll, and slitted into continuous sheets with a regular width of the product, to form slit rolls. In the cutting/stacking process, each continuous sheet is unwound from a slit roll, and cut to obtain the photosensitive sheets. The photosensitive sheets are stacked in a regular number of sheets, and then sandwiched by the protective cover. In the bag inserting process, the photosensitive sheets with the protective cover is inserted into the packaging bag. In the case inserting process, the packaging bag is inserted into the packaging case. In the container inserting process, packaging cases in a predetermined number are contained in a container of containerboard.
The photosensitive sheets at the time of the shipment is provided with producing history data for the purpose of defects in the product on sale. A technique of managing the producing history is disclosed in JP-A 5-051021. In a cross cutting process, a continuous sheet is cut crosswise. The photosensitive sheets are stacked for a unit of packaging. Data required for the slit roll stored in the control device is transferred to devices in a packaging process which is installed after the cross cutting process. In the packaging process, the photosensitive sheets are wrapped in the packaging bag. Also the required data of the slit roll is printed on the packaging bag. The producing history of the photosensitive sheets is managed by checking the printed data of the packaging bag in comparison with the required data of the slit roll.
All the photosensitive sheets packaged together are set in the image outputting device. After the setting, the packaging bag and the packaging case are discarded. Thus, the method of JP-A 5-051021 has a problem in that the producing history cannot be checked even if failure of the photosensitive sheets is detected at the time of development in the image outputting device. It is impossible in a commercial point of view to overcome the problem of dealing the defective products of the photosensitive sheets.
If failure in the product in the course of distribution, the container and the packaging case must be opened before the producing history data on the packaging bag can be observed. This causes very low efficiency in checking the producing history. Furthermore, the checking is obliged to open the packaging case even containing completely acceptable products. It is impossible to ship the packaging case as merchandise when opened.
To transfer the data from the cross cutting machine to the packaging process, data tracking is used. In the data tracking, a state of feeding of objects is detected, so as to shift the data by means of the software. To detect the objects, it is general to use a photoelectric switch. However, there is a problem in that errors are likely to occur in the detection of the photoelectric switch due to offsetting of an optical axis and sticking of fine dust or particles. Information related to the data tracking is likely to deviate.
When data are transferred between devices of which control units are different from one another, time differences of the data tracking are likely to occur due to delay in the communication. To suppress the time differences of the data tracking, hand shake is used in the data communication software. Also, error detecting software is required for detecting errors in the data tracking. This complicates the control for the transfer of the data. Furthermore, operators must operate manually between the processes typically when there is no automation in the entirety of the line. Thus, it is impossible to transfer the data.
SUMMARY OF THE INVENTION
In view of the foregoing problems, an object of the present invention is to provide a producing history managing method and system for a photosensitive sheet package, in which producing history data can be checked easily, and with sufficient correctness without errors.
In order to achieve the above and other objects and advantages of this invention, a producing history managing method for a photosensitive sheet package is provided. The photosensitive sheet package includes a protective cover for sandwiching plural photosensitive sheets stacked on one another, to obtain a cover-fitted sheet stack, a packaging bag for containing the cover-fitted sheet stack, and a packaging case for containing the packaging bag with the cover-fitted sheet stack contained therein. In the producing history managing method, producing history data is printed to the protective cover, the producing history data being obtained according to producing or packaging of the photosensitive sheets. The producing history data is printed to the packaging bag. The producing history data is printed to the packaging case.
Furthermore, plural packaging cases are contained into an outer packaging container, each of the plural packaging cases having the packaging bag contained therein. The producing history data are printed to the packaging container.
Furthermore, the producing history data is read from the protective cover, the producing history data being adapted to printing to the packaging bag. The producing history data is read from the packaging bag, the producing history data being adapted to printing to the packaging case. The producing history data is read from the packaging case, the producing history data being adapted to printing to the packaging container.
The plural photosensitive sheets are obtained by cutting a continuous sheet, and the producing history data is obtained according to obtaining the photosensitive sheets by cutting.
In another aspect of the invention, a producing history managing system for a photosensitive sheet package is provided, including a sheet cutter for producing plural photosensitive sheets by cutting a continuous sheet. A covering machine loads a protective cover with the plural photosensitive sheets stacked on one another in a sandwiched manner, to obtain a cover-fitted sheet stack. An enveloping machine contains the cover-fitted sheet stack in a packaging bag. A packing machine contains the packaging bag into a packaging case with the cover-fitted sheet stack contained therein. In the producing history managing system, a first printer prints producing history data to the protective cover, the producing history data being obtained according to operation of at least one of the sheet cutter and the covering machine. A second printer prints the producing history data to the packaging bag. A third printer prints the producing history data to the packaging case.
Furthermore, a shipment packing machine contains plural packaging cases into an outer packaging container, each of the plural packaging cases having the packaging bag contained therein. A fourth printer prints the producing history data to the packaging container.
Furthermore, a first data reader reads the producing history data from the protective cover, the producing history data being adapted to printing to the packaging bag. A second data reader reads the producing history data from the packaging bag, the producing history data being adapted to printing to the packaging case. A third data reader reads the producing history data from the packaging case, the producing history data being adapted to printing to the packaging container.
Furthermore, a production control unit manages operation of the sheet cutter, the covering machine, the enveloping machine and the packing machine, and outputs the producing history data.
The production control unit further determines first auxiliary data related to containing of the cover-fitted sheet stack into the packaging bag, and determines second auxiliary data related to containing of the packaging bag into the packaging case. Furthermore, a first memory stores first renewed history data by adding the first auxiliary data to the producing history data. A second memory stores second renewed history data by adding the second auxiliary data to the first renewed history data. The second printer prints the first renewed history data to the packaging bag, and the third printer prints the second renewed history data to the packaging case.
The producing history data for the packaging container is determined by selection among plural sets of the second renewed history data printed on the plural packaging cases.
The production control unit further determines third auxiliary data related to containing of the packaging case into the packaging container. Furthermore, a third memory stores third renewed history data determined by adding the third auxiliary data to the second renewed history data. The fourth printer prints the third renewed history data to the packaging container.
The second data reader reads the first renewed history data, and the third data reader reads the second renewed history data.
Furthermore, a web slitter produces the continuous sheet by slitting web from a master roll, to wind the continuous sheet to form a slit roll, wherein the sheet cutter is supplied with the continuous sheet by unwinding from the slit roll. A production managing unit manages the production control unit and the web slitter.
Furthermore, a data imprinting device is positioned upstream from the covering machine, for recording the producing history data to the photosensitive sheets by exposure.
The producing history data is a bar code.
The sheet cutter, the covering machine, the enveloping machine, the packing machine and the shipment packing machine respectively output first data representing a production number of the photosensitive sheets or the cover-fitted sheet stack, or a failure product number of failing ones of the photosensitive sheets or the cover-fitted sheet stack. The production control unit determines second data according to the first data, and the second data is adapted to managing a producing history.
The production managing unit creates producing history managing table data in which plural values of the producing history data are arranged in a matrix form, and are associated with respectively one particular cover-fitted sheet stack.
The producing history data has plural portions including a slit number data portion associated with the slit roll. A packaging unit data portion is associated with the cover-fitted sheet stack.
The plural portions further include an instruction data portion adapted to designating a post-treating step to be effected after operation of at least one of the sheet cutter, the covering machine, the enveloping machine, the packing machine and the shipment packing machine.
The post-treating step is at least one of plural steps including a step of producing a sticker in association with the cover-fitted sheet stack, and a step of, if the photosensitive sheets or the cover-fitted sheet stack is detected failing, eliminating the photosensitive sheets or the cover-fitted sheet stack being failing.
The matrix form includes plural lines and plural columns, each of the plural columns is associated with the slit roll, each of the plural lines is associated with one series of the photosensitive sheet at a predetermined number.
A set of the producing history managing table data is associated with the master roll being single.
The plural portions further include a producing lot number data portion associated with the master roll.
BRIEF DESCRIPTION OF THE DRAWINGS
The above objects and advantages of the present invention will become more apparent from the following detailed description when read in connection with the accompanying drawings, in which:
FIG. 1
is a perspective, partially cutaway, illustrating a packaged state of photosensitive sheets or X-ray films;
FIG. 2
is a perspective illustrating a process of producing and packaging the photosensitive sheets;
FIG. 3
is a flow chart illustrating a sequence of processes of a producing line for the photosensitive sheets;
FIG. 4
is a perspective illustrating a web slitter;
FIG. 5
is a block diagram schematically illustrating a producing/packaging line;
FIG. 6
is a chart illustrating an example of producing history managing table data;
FIG. 7
is an explanatory view illustrating an example of producing history data;
FIG. 8
is a perspective illustrating a cutting/stacking device;
FIG. 9
is a plan, partially broken, illustrating a state in which photosensitive sheets derived from two slit rolls are combined;
FIG. 10
is a perspective illustrating a covering machine;
FIG. 11
is a perspective illustrating a state of printing a bar code in the covering machine;
FIG. 12
is a perspective illustrating an enveloping machine and an ejector;
FIG. 13
is a perspective illustrating a packing machine;
FIG. 14
is a perspective illustrating a shipment packing machine; and
FIG. 15
is a perspective illustrating a palletizing device.
DETAILED DESCRIPTION OF THE PREFERRED
Embodiment(S) of the Present Invention
In
FIG. 1
, a packaged state of X-ray films of the H size is illustrated. In
FIG. 2
, processes of production and packaging of the X-ray films are illustrated schematically. A continuous sheet W of a limited width equal to that of the product sheet is prepared at first, and is cut at a regular length to obtain sheets. Four corners of the sheets are cut in a round shape, to form photosensitive sheets
2
or X-ray films as products. A data recording region
2
a
at an edge of the photosensitive sheets
2
is provided with a producing history bar code in a latent image form for representing producing history data of a master roll, which include a producing lot number, a slit number and an additional number. A predetermined number of the photosensitive sheets
2
, for example 100, are contained regularly in each sheet package as a unit number.
A protective cover
6
of cardboard or containerboard is used for sandwiching the photosensitive sheets
2
in the predetermined number, and protects those from being folded or locally pressurized. The photosensitive sheets
2
are set in an image outputting device in a state sandwiched in the protective cover
6
. A protective surface
6
a
of the protective cover
6
has a small size so as not to interfere with a supply roller of the image outputting device. In the protective surface
6
a
of the protective cover
6
, a producing history bar code
7
is printed and represents the producing history data the same as that imprinted to the photosensitive sheets
2
. In the protective cover
6
, instruction data to be used in one of subsequent processes is printed in addition to the producing history data.
A cover-fitted sheet stack
9
is inserted and enclosed in a packaging bag
10
having opacity and moisture proofness. When the packaging bag
10
is formed by the pillow type packaging, fillets
10
a
and
10
b
of a great size are formed at front and rear ends thereof. A sticker
11
is attached to the packaging bag
10
after the fillets
10
a
and
10
b
are folded on to the outside of the packaging bag
10
. A producing history bar code
12
is printed on the fillet
10
b
, and constitutes information the same as that of the protective cover
6
, including the producing history data and instruction data.
An inner packaging case
14
of cardboard contains the packaging bag
10
in which the cover-fitted sheet stack
9
has been inserted. A sticker
15
is attached to the packaging case
14
to keep an entrance of the packaging case
14
closed. There are perforated tear lines
16
formed in the packaging case
14
to extend from the front to the rear, and used for tearing the packaging case
14
to remove the packaging bag
10
. A producing history bar code
17
is printed to the surface of the packaging case
14
, and represents the producing history data and instruction data the same as the packaging bag
10
.
The packaging cases
14
are regularly combined as sets of four cases. Each set of the four packaging cases is inserted in an outer packaging container
19
of containerboard. A producing history bar code
20
is printed on an upper face of the packaging container
19
, and constitutes information the same as that of the packaging case
14
, including the producing history data and instruction data.
In
FIG. 3
, a flow of steps in lines to produce the photosensitive sheets
2
is illustrated. The lines include a roll producing line and a producing/packaging line. Processes in the roll producing line include a master roll producing process
22
and a slitting process
23
. In the master roll producing process
22
, web of plastic film with a great width is coated with emulsion and dried, to obtain a master roll. In the slitting process
23
, the web from the master roll is slitted to form a continuous sheet, which is wound in a form of the slit roll S.
The producing/packaging line is constituted by a cutting/stacking process
25
, a bag inserting process
26
, a case inserting process
27
, a container inserting process
28
, and a palletizing process
29
. In the cutting/stacking process
25
, the photosensitive sheets
2
are formed by cutting the continuous sheet from the slit roll S. Also, a stack of the photosensitive sheets
2
is sandwiched by portions of the protective cover
6
to form the cover-fitted sheet stack
9
. In the bag inserting process
26
, the cover-fitted sheet stack
9
is inserted in the packaging bag
10
. In the case inserting process
27
, the packaging bag
10
is inserted in the packaging case
14
. In the container inserting process
28
, a plurality of the packaging cases
14
are inserted in the packaging container
19
. In the palletizing process
29
, the packaging container
19
is placed on a pallet in a manner classified according to the product types and addresses of shipment.
In
FIG. 4
, a web slitter
31
for use in the slitting process
23
in the roll producing line is illustrated. The web slitter
31
includes a web supply mechanism
34
, slitting blades
35
and a continuous sheet winding mechanism
37
. The web supply mechanism
34
is provided with a master roll
32
, from which web
33
is unwound and supplied by the web supply mechanism
34
. The slitting blades
35
slit the web
33
being fed, and form six continuous sheets W
1
-W
6
. The continuous sheet winding mechanism
37
has spools
36
, about which the continuous sheets W
1
-W
6
are wound to form the slit rolls S
1
-S
6
. Roll receptacles
38
are disposed and used for containing the slit rolls S
1
-S
6
while their diameter increases in a rotating operation of the spools
36
set through the roll receptacles
38
.
In
FIG. 5
, the producing/packaging line is schematically illustrated. There are sequencers
40
,
41
,
42
,
43
and
44
for controlling devices assigned with the processes. A production control computer
45
is connected for administrating the sequencers
40
-
44
. An instruction data base
46
is connected with the production control computer
45
, and has data of instructions in the production. The sequencers
40
-
44
are controlled according to the instruction data sent out by the instruction data base
46
.
A production managing computer
47
manages the production control computer
45
. Furthermore, an equipment control computer
48
for the roll producing line is managed by the production managing computer
47
. A factory local network is established by those three.
The production managing computer
47
sends production planning data to each of the equipment control computer
48
and the production control computer
45
. The production managing computer
47
receives inputs of the production planning data, and data relevant to plans of warehousing and shipping of materials including raw materials and parts, or data relevant to results of warehousing and shipping of the materials.
Also, a memory in the production managing computer
47
stores prescription tables previously determined for respectively types of medical photographic films to be produced. Abbreviated names are assigned the prescription tables, and represents types of the products. Prescription data are associated with the prescription tables, the data including types of raw materials, manufacturing conditions, inspecting conditions and the like required for manufacturing medical photographic films to be produced.
The master roll
32
produced by the master roll producing process
22
is provided with the producing lot number by the equipment control computer
48
. In the slitting process
23
for forming the slit roll from the master roll
32
, slit numbers S
1
-S
6
are assigned to the slit rolls by the equipment control computer
48
. The producing lot number and the slit numbers are input to the production managing computer
47
, and are used for creating the producing history managing data.
The master roll
32
obtained from the master roll producing process
22
is likely to have flaws or defects which are created due to irregularity in coating of the emulsion, difficulty in drying, or the like. Furthermore, while the slit roll S is formed from the master roll
32
in the slitting process
23
, difficulties may occur in the web slitter
31
to an extent influencing the quality of the products. Defective portions may be discovered by surface inspection of the slitting. In such a case, the equipment control computer
48
creates defect information which includes the producing lot number of the master roll
32
, the slit numbers, the length between a defective portion and a starting end of winding of the slit roll, a length of the defective portion, and the like. The defect information is sent to the production managing computer
47
, and used for creating producing history managing data.
In the processes of the producing/packaging line, producing result data are sent to the production control computer
45
, the data including the number of obtained products or intermediate products, the number of failing products and the like. Required portions included in the producing result data are input by the production control computer
45
to the production managing computer
47
, and used for creating the producing history managing data.
In
FIG. 6
, an example of the producing history managing table data or managing chart is illustrated, the producing history managing table data being created according to the producing history managing data. The producing history managing table data corresponds to the entirety of the master roll
32
. The number of the slit rolls is taken on the horizontal axis. The length of the continuous sheet of the slit roll is taken on the vertical axis. There are squares disposed in the producing history managing table data in a matrix form, to correspond to respectively 100 sheets that is a unit of packaging of the photosensitive sheets
2
. Sets of the producing history data to be printed are indicated in respectively squares, in a regularized manner for the photographic films, the protective cover, the bag, the case and the container.
For example, photosensitive sheets obtained from the slit roll S
1
in a range of the feeding length of 0-45 meters is associated with the producing history data of “1101**”. A bar code of this data is imprinted photographically. In
FIG. 7
, the first digit of the producing history data is used to represent the producing lot number of the master roll
32
. The second digit of the same is used to represent the slit number. The third and fourth digits are used to represent additional numbers, which are assigned to each unit of packaging of the photosensitive sheets, and start from the leading end of the slit roll. According to the producing history data, it is possible to determine a particular master roll and slit roll from which the sheets are formed, and determine positions where the sheets are formed in the slit roll.
The fifth and remaining digits are used to represent instruction data. The number of the digits for this is determined as desired according to requirement of the instructions. The instruction data is used to designate operation required in any one of subsequent processes. Examples of the instruction data are issuance of a sticker, instruction of elimination, and the like. The elimination instruction is assigned to the unit of packaging of the films having defective portions, and is used as information for ejecting the film as a failing product.
The producing history data and the instruction data of the photosensitive sheets
2
are combined with added portions of producing history data, and are printed to the protective cover
6
, the packaging bag
10
, the packaging case
14
and the packaging container
19
in a form of the bar code
7
,
12
,
17
,
20
. Thus, the producing history data can be check no matter how the photosensitive sheets are wrapped. The producing history of the sheets can be checked easily by referring to the producing history managing table data.
In
FIG. 5
, devices for the cutting/stacking process include a cutting/stacking device
50
, a data imprinting device
51
of a laser imprinting type, a covering machine
52
and a first ink jet printer
53
. In
FIG. 8
, the structure of the cutting/stacking device
50
is depicted. The cutting/stacking device
50
includes an unwinder
55
, a simultaneous round corner cutter or sheet cutter
56
, and a sheet counter/stacker
57
.
The unwinder
55
is constituted by an unwinding unit
59
and a decurling unit
60
. The roll receptacle
38
containing the slit roll S
1
is set in the unwinding unit
59
. The continuous sheet W
1
is subjected to tension at a regular level while unwound from the slit roll S
1
. A photoelectric sensor
61
is disposed in the unwinding unit
59
for-detecting a zigzag movement of the continuous sheet W
1
. According to a zigzag state of the continuous sheet W
1
detected by the photoelectric sensor
61
, the position of the slit roll S
1
is adjusted in the width direction.
The decurling unit
60
is constituted by a heating roller
63
and a cooler
64
. The heating roller
63
is driven to generate heat at a temperature not influencing the continuous sheet W
1
, and eliminates curls from the continuous sheet W
1
. The continuous sheet W
1
after being uncurled is cooled by the cooler
64
, so the uncurled state is maintained. A dancer roller
65
is positioned upstream from the heating roller
63
, and absorbs fine changes in the tension of the continuous sheet W
1
.
The sheet cutter
56
includes a suction drum
66
, a rotary oscillation cutter mechanism
67
, and a feeder
68
. The suction drum
66
feeds the continuous sheet W
1
at a regular length. The rotary oscillation cutter mechanism
67
operates in synchronism with the suction drum
66
both electrically and mechanically. The feeder
68
feeds the photosensitive sheets
2
. In
FIG. 2
, the rotary oscillation cutter mechanism
67
cuts the continuous sheet W
1
at a predetermined length, and at the same time forms arc-shaped corners by rounding off, to obtain the photosensitive sheets
2
. An example of the feeder
68
is constituted by a conveyor belt, which feeds the photosensitive sheets
2
toward the sheet counter/stacker
57
.
The sheet counter/stacker
57
includes stacking stations
70
and
71
and a sorting gate
72
. The stacking stations
70
and
71
stack the photosensitive sheets
2
from the sheet cutter
56
. The sorting gate
72
advances the photosensitive sheets
2
to the stacking stations
70
and
71
in a sorted manner. Stacking frames
73
and
74
are disposed on the upside of the stacking stations
70
and
71
, and receive stacking of the photosensitive sheets
2
. A lower portion of the stacking frames
73
and
74
is partially open for picking up and removing the photosensitive sheets
2
placed on the stacking frames
73
and
74
.
The sorting gate
72
includes a sorting plate and an actuator. The sorting plate is movable between the first position indicated by the solid line, and the second position indicated by the phantom line. The actuator moves the sorting plate, and is constituted by an air cylinder or the like. The sorting gate
72
is changed over in consideration of a stacking state of the stacking stations
70
and
71
, to select one of the paths for the photosensitive sheets
2
.
The data imprinting device
51
is disposed close to the rotary oscillation cutter mechanism
67
. The data imprinting device
51
is constituted by an imprinting main unit
76
and an exposure head
77
, which is connected with the imprinting main unit
76
and disposed above the feeder
68
. The exposure head
77
photographically records a bar code to the data recording region
2
a
of the photosensitive sheets
2
.
If the remainder of the continuous sheet W
1
from the slit roll S
1
during the use decreases and comes near to zero in the cutting/stacking device
50
, then the remainder of the continuous sheet W
1
is discharged from the cutting/stacking device
50
. A new slit roll S
2
is set. The selection information of the slit roll is sent by the production control computer
45
to the production managing computer
47
, and considered to determine the producing history managing data. It is unnecessary to track the selection of the slit roll.
For some reason, it happens that the photosensitive sheets
2
from the slit roll S
1
and the photosensitive sheets
2
from the slit roll S
2
come to constitute a single sheet stack as a unit of packaging. See FIG.
9
. In such a case, the two sets of the producing history data are recorded to the protective cover
6
, the packaging bag
10
, the packaging case
14
and the packaging container
19
.
In
FIG. 10
, a construction of the covering machine
52
is illustrated. The covering machine
52
includes a sheet handling robot
80
, a cover handling robot
81
, a pre-bender mechanism
82
and a bender mechanism
83
. The sheet handling robot
80
picks up a stack of the photosensitive sheets
2
in the predetermined number of the unit package from the stacking frames
73
and
74
of the stacking stations
70
and
71
. The cover handling robot
81
retains the protective cover
6
. The pre-bender mechanism
82
pre-bends the protective cover
6
. The bender mechanism
83
bends the protective cover
6
to sandwich and capture the photosensitive sheets
2
.
The sheet handling robot
80
consists of a multi-purpose multi-axis robot, which includes a rotary support
85
, an arm
86
and a chuck
87
. The arm
86
is bendable on the rotary support
85
. The chuck
87
is secured to an end of the arm
86
, and sandwiches and captures the photosensitive sheets
2
.
The cover handling robot
81
is a multi-purpose multi-axis robot the same as the sheet handling robot
80
, and includes a rotary support
89
, an arm
90
and suction pads
92
. The arm
90
is bendable with respect to the rotary support
89
. The suction pads
92
are disposed on an end portion of the arm
90
, and suck and retain an upper one of cover materials
91
in a stack by air suction and the like.
The pre-bender mechanism
82
includes a stage
94
, a stationary component
95
, a movable component
96
and a moving mechanism (not shown). The stationary component
95
is fixedly supported on the stage
94
. The movable component
96
moves up and down to contact an end face of the stationary component
95
. The moving mechanism moves the movable component
96
.
The bender mechanism
83
includes a stage
98
and a bender arm
99
. The stage
98
supports a set of the protective cover
6
and the photosensitive sheets
2
stacked thereon. The bender arm
99
bends the panel of the protective cover
6
at the protective surface
6
a
to the upside of the photosensitive sheets
2
. The bender arm
99
has substantially a channel shape, and includes an arm portion
99
a
, a bender pad
99
b
and a rotating mechanism (not shown). The arm portion
99
a
has first and second ends, the first end being secured to a lateral panel of the stage
98
in a rotatable manner. The bender pad
99
b
is secured to the second end of the arm portion
99
a
. The rotating mechanism rotates the arm portion
99
a.
The first ink jet printer
53
is disposed close to the covering machine
52
. The first ink jet printer
53
includes a printer main unit
101
and a printhead
102
connected with the printer main unit
101
. In
FIG. 11
, the producing history bar code
7
is printed to the protective surface
6
a
of the protective cover
6
retained by the cover handling robot
81
. A printing surface of the protective cover
6
is kept oriented vertically while the producing history bar code
7
is printed. This is for the purpose of preventing the protective cover
6
from being polluted and damaged by surplus ink dropping from the printhead
102
in the first ink jet printer
53
.
Elements for the bag inserting process include a bar code reader
104
, an enveloping machine
105
, a second ink jet printer
106
and an ejector
107
. In
FIG. 12
, the bar code reader
104
includes a reader main unit
109
and a reading head
110
, and reads the producing history bar code
7
from the protective surface
6
a
of the protective cover
6
.
The enveloping machine
105
includes a first feeder
112
, a second feeder
113
, a third feeder
114
, a pillow packaging mechanism
115
and a fillet folding mechanism
116
. The first, second and third feeders
112
,
113
and
114
feed the cover-fitted sheet stack
9
sent from the covering machine
52
. The pillow packaging mechanism
115
is constituted by a film supply feeder
118
, a center sealer (not shown), a cross sealer
119
, a heating roller
120
and a cutter
121
. The film supply feeder
118
supplies packaging film
117
which includes a plastic film and aluminum foil overlaid thereon. The center sealer is incorporated in the first feeder
112
, and shapes the packaging film
117
into a tubular form by welding end portions with heat. The cross sealer
119
welds the packaging film
117
with heat in positions before and after the cover-fitted sheet stack
9
. The heating roller
120
forms folds in the packaging film
117
. The cutter
121
cuts the packaging film
117
in predetermined positions.
The fillet folding mechanism
116
includes two fillet folding robots
123
and
124
, and a sticker attacher which is not shown. The fillet folding robots
123
and
124
are multi-purpose multi-axis robots, and have respectively robot hands
123
a
and
124
a
, which grasp the fillets
10
a
and
10
b
of the packaging bag
10
, and bend those to the outside of the packaging bag
10
. The fillets
10
a
and
10
b
are fixedly secured to the packaging bag
10
by attachment of the sticker
11
.
The second ink jet printer
106
is disposed close to the film supply feeder
118
of the pillow packaging mechanism
115
. The second ink jet printer
106
includes a printer main unit
126
and a printhead
127
. The producing history data and the instruction data read from the producing history bar code
7
in the protective cover
6
are printed to the producing history bar code
12
on the surface of the packaging film
117
. A portion for printing of the producing history bar code
12
is a lower surface of the fillet
10
a
at the time of forming of the packaging bag
10
. When the fillet
10
a
is bent, the producing history bar code
12
becomes disposed on the upside of the packaging bag
10
. Note that the producing history bar code
12
is first renewed history data, because of consideration of auxiliary history data according to the transfer of the cover-fitted sheet stack
9
to the enveloping machine
105
.
Note that the printhead
127
of the second ink jet printer
106
is disposed in a section where the packaging film
117
is fed vertically. This is for the purpose of preventing the packaging film
117
from being polluted and damaged by surplus ink dropping from the printhead
127
in the second ink jet printer
106
.
The ejector
107
includes a sorting plate and an actuator. The sorting plate is movable between the first position indicated by the solid line, and the second position indicated by the phantom line. The actuator moves the sorting plate, and is constituted by an air cylinder or the like. If the photosensitive sheet
2
with failure is contained, or if failure occurs in the packaging material, the packaging bag
10
is ejected from the producing line. The ejection of the packaging bag
10
by the ejector
107
is effected according to the elimination instruction included in the instruction data read by the bar code reader
104
.
Elements for the case inserting process include a bar code reader
130
, a packing machine
131
and a third ink jet printer
132
. In
FIG. 13
, the packing machine
131
includes a feeder
136
, a direction changer
137
, a case inserting robot
138
and a sealing robot
139
. The feeder
136
feeds the packaging bag
10
intermittently. The direction changer
137
turns the packaging bag
10
by a one fourth rotation, and orients it in a different direction. The case inserting robot
138
inserts the packaging bag
10
into the packaging case
14
. The sealing robot
139
closes the packaging case
14
and attaches the sticker
15
to the packaging case
14
.
The bar code reader
130
is disposed close to the feeder
136
, and includes a reader main unit
133
and a reading head
134
. The bar code reader
130
reads the producing history bar code
12
from the packaging bag
10
. The third ink jet printer
132
includes a printer main unit
140
and a printhead
141
, and prints the producing history data and the instruction data in the form of the producing history bar code
17
to the surface of the packaging case
14
, the data having been read from the producing history bar code
12
of the packaging bag
10
. Note that the producing history bar code
17
is second renewed history data, because of consideration of auxiliary history data determined according to the transfer of the packaging bag
10
to the packaging case
14
.
Elements for the container inserting process include a bar code reader
143
, a shipment packing machine
144
and a fourth ink jet printer
145
. In
FIG. 14
, the shipment packing machine
144
includes a first feeder
149
, a second feeder
150
, a transfer robot
151
and a sealing robot
152
. The first feeder
149
feeds the packaging case
14
intermittently. The second feeder
150
feeds the packaging container
19
intermittently. The transfer robot
151
picks up the packaging case
14
from the first feeder
149
, and inserts the packaging case
14
into the packaging container
19
at the second feeder
150
. The sealing robot
152
closes the packaging container
19
in a tightly enclosed manner.
The bar code reader
143
is disposed close to the first feeder
149
. The bar code reader
143
includes a reader main unit
146
and a reading head
147
, and reads the producing history bar code
17
from the packaging case
14
. The fourth ink jet printer
145
includes a printer main unit
154
and printhead
155
, and is close to the second feeder
150
. The fourth ink jet printer
145
prints the producing history data and the instruction data in the form of the producing history bar code
20
to the upper surface of the packaging container
19
, the data having been read from the producing history bar code
17
of the packaging case
14
. Note that the producing history bar code
20
is determined equal to the four sets of the producing history bar code
17
assigned to one of the packaging case
14
having the smallest serial number.
Elements for the palletizing process include a bar code reader
157
and a palletizing device
158
. In
FIG. 15
, the palletizing device
158
includes a feeder
161
and a transfer robot
164
. The feeder
161
feeds the packaging container
19
intermittently. The transfer robot
164
picks up the packaging container
19
from the feeder
161
. There are pallets
162
and
163
to which the transfer robot
164
places the packaging container
19
.
The bar code reader
157
is disposed close to the feeder
161
, includes a reader main unit
166
and a reading head
167
, and reads the producing history bar code
20
from the upper surface of the packaging container
19
.
The operation of the above construction is described now. The production managing computer
47
illustrated in
FIG. 5
sends the production planning data to the equipment control computer
48
and the production control computer
45
. In the master roll producing process
22
of
FIG. 3
, the master roll
32
is produced according to the production planning data being input. A producing lot number is assigned to the master roll
32
by the equipment control computer
48
.
In
FIG. 4
, the master roll
32
produced by the master roll producing process
22
is set in the web supply mechanism
34
of the web slitter
31
. The web
33
unwound from the master roll
32
is slitted by the slitting blades
35
, to form the six continuous sheets W
1
-W
6
. The continuous sheets W
1
-W
6
are respectively wound about the spools
36
set in the continuous sheet winding mechanism
37
, to form the slit rolls S
1
-S
6
. The slit numbers of the slit rolls are assigned by the equipment control computer
48
.
For example, a defect occurs in a portion of the master roll
32
or any of the slit rolls S
1
-S
6
in the master roll producing process
22
and the slitting process
23
. Upon the occurrence, the equipment control computer
48
creates defect information such as the producing lot number of the master roll
32
, the slit numbers, the length between a defective portion and a starting end of winding of the slit roll, a length of the defective portion, and the like.
The equipment control computer
48
sends the above producing lot number, the slit numbers and the defect information to the production managing computer
47
. The production managing computer
47
creates the producing history managing table data or managing chart and the producing history data of
FIGS. 6 and 7
by use of the input information. The producing history data is input to the production control computer
45
.
The production control computer
45
reads the production instructing information from the instruction data base
46
according to the production planning data input by the production managing computer
47
. The production control computer
45
controls the sequencers
40
-
44
for the plural processes according to the production instructing information.
The slit roll S
1
is set into the cutting/stacking device
50
of
FIG. 8
in a state contained in the roll receptacles
38
. The continuous sheet W
1
is advanced with tension applied thereto from the slit roll S
1
set in the unwinding unit
59
of the unwinder
55
of the cutting/stacking device
50
. If there occurs a zigzag movement of the continuous sheet W
1
, the photoelectric sensor
61
detects this. A position of the slit roll S
1
is adjusted in the width direction according to the detected zigzag movement.
The continuous sheet W
1
unwound from the slit roll S
1
is uncurled by the heating roller
63
and the cooler
64
in the decurling unit
60
. The continuous sheet W
1
is then fed by the suction drum
66
of the sheet cutter
56
intermittently by a regular amount. The continuous sheet W
1
is cut by the rotary oscillation cutter mechanism
67
synchronized with the suction drum
66
, so the photosensitive sheets
2
are obtained.
In
FIGS. 1 and 2
, the data imprinting device
51
imprints a bar code photographically into the data recording region
2
a
at the end of the photosensitive sheets
2
, the bar code being formed as a latent image and representing the producing history data and instructing data.
The photosensitive sheets
2
with the bar code are sorted by the sorting gate
72
, and stacked on the stacking stations
70
and
71
. When the photosensitive sheets
2
stacked on either one of the stacking stations
70
and
71
increase to the predetermined number, the covering machine
52
starts operation.
After the slit roll S
1
is used up, the parts remaining in the slit roll S
1
are discharged from the cutting/stacking device
50
. The new slit roll S
2
is set. The selection information for the slit roll is sent from the sequencer
40
to the production control computer
45
, and then to the production managing computer
47
. In
FIG. 9
, a situation is illustrated in which photosensitive sheets
2
from the slit roll S
1
and photosensitive sheets
2
from the slit roll S
2
come to constitute a single sheet stack as a unit of packaging. In such a case, the two sets of the producing history data are recorded to the protective cover
6
in a combined manner.
In
FIG. 10
, joints of the arm
86
in the sheet handling robot
80
are driven to insert the chuck
87
into a lower gap of the stacking frame
73
. The arm
86
picks up the photosensitive sheets
2
of the predetermined number away from the stacking frame
73
. The chuck
87
sandwiches the photosensitive sheets
2
, and keeps the photosensitive sheets
2
from dropping while moved.
In the cover handling robot
81
, the suction pads
92
suck and retain an uppermost one of the cover materials
91
stacked previously. In
FIG. 11
, the cover handling robot
81
feeds the uppermost cover to the first ink jet printer
53
. The first ink jet printer
53
prints the producing history bar code
7
to the cover material
91
in a position of the protective surface
6
a
. The producing history bar code
7
consists of information including the producing history data and the instruction data input by the production control computer
45
, and also auxiliary producing history data generated newly in the cutting/stacking process. An example of the auxiliary history data is a flag of a normal state without an error in operation upstream from the first ink jet printer
53
.
After the producing history bar code
7
is printed, the cover handling robot
81
feeds the cover material
91
to the pre-bender mechanism
82
for pre-bending. The arm
90
in the cover handling robot
81
is moved to set a bend-designated portion of the cover material
91
in the pre-bender mechanism
82
. Thus, the portion is pre-bent in the protective cover
6
.
The protective cover
6
after being pre-bent is inserted by the cover handling robot
81
into a space over the photosensitive sheets
2
retained by the chuck
87
of the sheet handling robot
80
. In the sheet handling robot
80
with the protective cover
6
, the chuck
87
squeezes the photosensitive sheets
2
and the protective cover
6
, and turns those over. Thus, the photosensitive sheets
2
are disposed on the upside of the protective cover
6
.
In the sheet handling robot
80
, the joints of the arm
86
are driven to place the photosensitive sheets
2
with the protective cover
6
on to the stage
98
of the bender mechanism
83
. Upon the placement on the stage
98
, the protective surface
6
a
of the protective cover
6
is positioned on the bender pad
99
b.
The bender mechanism
83
rotates the arm portion
99
a
. The bender pad
99
b
pushes and bends the protective surface
6
a
of the protective cover
6
toward the photosensitive sheets
2
. The cover-fitted sheet stack
9
is obtained in a form where the photosensitive sheets
2
are sandwiched between portions of the protective cover
6
. The producing result data is obtained in the cutting/stacking process, and sent by the sequencer
40
to the production control computer
45
. The production control computer
45
sends partial data to the production managing computer
47
, the partial data being extracted from the producing result data and used for creating the producing history managing data.
The cover-fitted sheet stack
9
is displaced from the bender mechanism
83
to the enveloping machine
105
of
FIG. 12
, and placed on the first feeder
112
. The bar code reader
104
in the enveloping machine
105
reads the producing history bar code
7
of the protective cover
6
. Information read in the producing history bar code
7
is written to the sequencer
41
.
In the film supply feeder
118
of the pillow packaging mechanism
115
, the producing history bar code
12
is printed by the second ink jet printer
106
to the packaging film
117
. The producing history bar code
12
consists of a combination of the producing history data and instruction data read from the protective cover
6
, and also auxiliary producing history data created in the bag inserting process. An example of the auxiliary history data is a flag of a normal state without an error in operation upstream from the second ink jet printer
106
. Consequently, there will not occur deviations in the data, because the producing history data and the instruction data previously assigned are used in succeeding processes without data tracking.
While the first feeder
112
feeds the cover-fitted sheet stack
9
, the pillow packaging mechanism
115
shapes the packaging film
117
into a tubular form, into which the cover-fitted sheet stack
9
is inserted. The heating roller
120
forms folds to the packaging film
117
, at the same time as the cross sealer
119
welds up the packaging film
117
with heat in positions before and after the cover-fitted sheet stack
9
. Also, the cutter
121
cuts the packaging film
117
, to form the packaging bag
10
.
In the fillet folding mechanism
116
, the fillet folding robots
123
and
124
grasp the fillets
10
a
and
10
b
of the packaging bag
10
, and fold those to the outside of the packaging bag
10
. The sticker
11
is attached to each of the fillets
10
a
and
10
b
, which are fixedly retained.
If the elimination instruction is included in the instruction data of the producing history bar code
7
which the bar code reader
104
has read from the protective cover
6
, then the sequencer
41
actuates the ejector
107
to eject the packaging bag
10
from the inside of the line together with the photosensitive sheets
2
.
The producing result data obtained in the bag inserting process is sent from the sequencer
41
to the production control computer
45
and then to the production managing computer
47
, and used for creating the producing history managing data.
In
FIG. 13
, the packaging bag
10
is transferred to the feeder
136
in the packing machine
131
. In the packing machine
131
, the bar code reader
130
reads the producing history bar code
12
from the packaging bag
10
. Information of the producing history bar code
12
is written to the sequencer
42
.
The packaging bag
10
from which the producing history bar code
12
is read is caused to make a one fourth rotation by the direction changer
137
, and then becomes fed in its longitudinal direction. The case inserting robot
138
inserts the packaging bag
10
into the packaging case
14
. The sealing robot
139
closes the packaging case
14
and attaches the sticker
15
to the packaging case
14
.
The third ink jet printer
132
prints the producing history bar code
17
to a surface of the packaging case
14
. The producing history bar code
17
consists of a combination of the producing history data and instruction data read from the packaging bag
10
by the bar code reader
130
, and also auxiliary producing history data created in the case inserting process. An example of the auxiliary history data is a flag of a normal state without an error in operation upstream from the third ink jet printer
132
. The producing result data obtained in the case inserting process is sent to the production managing computer, and used for creating the producing history managing data.
In
FIG. 14
, the packaging case
14
is transferred to the first feeder
149
of the shipment packing machine
144
. The bar code reader
143
reads the producing history bar code
17
from the packaging case
14
. Information from the producing history bar code
17
is written to the sequencer
43
.
The packaging case
14
after reading the producing history bar code
17
is handled by the transfer robot
151
, and removed from the first feeder
149
. The transfer robot
151
inserts the packaging case
14
into the packaging container
19
fed by the second feeder
150
. Note that four cases
14
are inserted in the packaging container
19
. The packaging container
19
after the insertion is closed by the sealing robot
152
.
Then the fourth ink jet printer
145
prints the producing history bar code
20
to the upper surface of the packaging container
19
. The producing history bar code
20
is determined in the same form as a bar code printed on a particular one of the packaging cases
14
being packaged, for example, one of the packaging cases
14
having the smallest additional number. The producing result data obtained in the container inserting process is input to the production managing computer, and used for creating the producing history managing data.
In
FIG. 15
, the packaging container
19
containing the packaging case
14
is transferred to the feeder
161
in the palletizing device
158
. While the feeder
161
feeds the packaging container
19
intermittently, the bar code reader
157
reads the producing history bar code
20
from the packaging container
19
. The producing history data and the instructing data from the producing history bar code
20
is written to the sequencer
44
.
The sequencer
44
controls the transfer robot
164
according to the producing history data and instruction data being read, and places the packaging container
19
from the feeder
161
to a suitable one of the pallets
162
and
163
. The pallets
162
and
163
are then moved for shipment after the placement of the packaging containers
19
in a predetermined number.
After the photosensitive sheets
2
are shipped in a formed packaged in the packaging container
19
, it happens for example that failure is detected in part of the photosensitive sheets
2
which are remaining products shipped at the same time as those packaged in the packaging container
19
. In such a case, it is possible to check easily whether the photosensitive sheets
2
packaged in the packaging container
19
are acceptable or failing only by evaluating the producing history bar code
20
of the packaging container
19
with reference to the producing history managing table data or managing chart.
After the photosensitive sheets
2
are removed from the packaging bag
10
by a user and for example, set in an image outputting device, it happens for example that failure is detected in part of the photosensitive sheets
2
which are remaining products shipped at the same time as those removed from the packaging bag
10
. In such a case, it is possible to check easily whether the photosensitive sheets
2
at the user are acceptable or failing only by evaluating the producing history bar code
7
of the protective cover
6
with reference to the producing history managing table data.
EXAMPLE
In the above embodiment, the producing history bar code
7
is printed to the protective cover
6
by the ink jet printer. There is no prior technique of printing to the protective cover
6
by use of an ink jet printer. In view of practical use of the package, it is necessary to ensure high reliability in the clarity in the printed image, speed of drying the ink, strength of adhesion of the ink, or the like. Plural types of protective covers of different materials are used for types of medical photographic films. However, the producing/packaging line is single and common between the plural cover types. It is necessary to impart suitability for printing even with any one of the plural materials of the covers.
To solve the above problems, protective covers of Samples Nos. 1-4 were experimentally made from different materials. Ink of Samples Nos. 1-4 was experimentally made in different manners. The clarity in the printed image, speed of drying the ink, strength of adhesion of the ink were tested. The clarity in the printed image was evaluated by observation of eyes of plural inspectors. The speed of drying the ink was tested by rubbing bar codes with fingers of inspectors immediately after the printing. The strength of adhesion of the ink were measured by attaching an adhesive tape to a bar code printed and dried, peeling the adhesive tape, and considering an amount of the peeling. Tables 1 and 2 show specifics of Samples Nos. 1-4 of the protective covers and Samples Nos. 1-4 of the ink.
TABLE 1
|
|
Materials For Protective Covers
|
|
|
Sample No. 1
Pulp, type L, 70 % (hardwood or broadleaf
|
trees)
|
Pulp, type N, 30 % (softwood or needle
|
leaf trees)
|
Sample No. 2
Polypropylene sheet
|
Sample No. 3
Base board: carton board for beverage
|
carton
|
Outer surface treatment: overprinted
|
varnish
|
Inner surface treatment: overprinted
|
varnish
|
Sample No. 4
Base board: carton board for beverage
|
carton
|
Outer surface treatment: high-density
|
polyethylene (HDPE)
|
Inner surface treatment: low-density
|
polyethylene (LDPE)
|
|
TABLE 2
|
|
Materials For Ink
|
|
|
Sample No. 1
Methyl ethyl ketone, ethyl acetate, ethyl
|
alcohol, phenol resin, butyral resin, and
|
dye
|
Sample No. 2
Polyethylene glycol, methyl ether (40-50
|
%), diacetone alcohol (40-50%), and
|
solvent black 29 (5-10%)
|
Sample No. 3
Triethylene glycol (40-60%), butoxy
|
triglycol (20-30%), triethylene glycol
|
methyl ether (10-20%), direct black 184
|
(10% or less), and solvent black 29 (5%
|
or less)
|
Sample No. 4
Rosin resin (50%), wax (20%),
|
plasticizer (20%), and dye (10%)
|
|
As a result of the tests, it was found that the ink of Sample No. 1 among Nos. 1-4 was very good for any one of the Samples Nos. 1-4 of the protective covers, and in consideration of clarity, speed of drying, strength of adhesion.
In the above embodiment, the producing history data and instruction data are represented by the bar codes. However, information may be expressed by letters, numbers, indicia, or the like. Also, a code of the two dimensions may be used. For use with the letters, the two-dimension code and the like, a CCD camera or other image sensor device may be used in place of the bar code reader.
In the above embodiment, the bar codes are printed by the ink jet printers. However, a thermal printer may be used. For use with this, a region with a thermosensitive coloring layer can be included in a surface of materials for the sheet package. Also, the producing history data may be printed by other methods, for example, laser printing. Furthermore, the producing history data may be given by modes other than printing. For example, the producing history data may be imprinted photographically by exposure, may be formed as notches, grooves, cuts or any negative shapes, may be imparted by attaching a bar code sticker, or the like.
Furthermore, the producing history data may include an emulsion number, a date of manufacture, a producing line number.
In the above embodiment, the producing history data to be printed to the packaging container
19
is determined the same as a selected one of the packaging case
14
contained in the packaging container
19
. However, the producing history data to be printed to the packaging container
19
can be determined to include the data of all of the packaging case
14
contained in the packaging container
19
. In the above embodiment, the photosensitive sheets
2
being packaged are medical photosensitive films. However, the managing method and system of the present invention may be used for packaging of other types of sheet-shaped articles.
In the above embodiment, the producing history bar code
12
is determined by adding auxiliary history data to the data of the producing history bar code
7
. The producing history bar code
17
is determined by adding auxiliary history data to the data of the producing history bar code
12
. Also, the producing history bar code
20
is determined equal to the data of a particular one of the sets of the producing history bar code
17
assigned to the four packaging cases
14
contained in the packaging container
19
.
However, the data of the producing history bar code
12
and/or
17
may be the same as the data of the producing history bar code
7
without adding auxiliary information. Furthermore, the producing history bar code
20
may be determined by adding auxiliary history data to the data of one of the sets of the producing history bar code
17
assigned to a particular packaging case
14
.
Although the present invention has been fully described by way of the preferred embodiments thereof with reference to the accompanying drawings, various changes and modifications will be apparent to those having skill in this field. Therefore, unless otherwise these changes and modifications depart from the scope of the present invention, they should be construed as included therein.
Claims
- 1. A producing history managing method for a photosensitive sheet package obtained after a producing process and a packaging process, said photosensitive sheet package including plural photosensitive sheets produced in said producing process, a protective cover for sandwiching said photosensitive sheets stacked on one another, to obtain a cover-fitted sheet stack, a packaging bag for containing said cover-fitted sheet stack, and a packaging case for containing said packaging bag with said cover-fitted sheet stack contained therein, said producing history managing method comprising steps of:printing producing history data to said protective cover, said producing history data being obtained according to said producing and packaging processes; printing said producing history data to said packaging bag; and printing said producing history data to said packaging case.
- 2. A producing history managing method as defined in claim 1, further comprising steps of:containing plural packaging cases into an outer packaging container, each of said plural packaging cases having said packaging bag contained therein; printing said producing history data to said packaging container.
- 3. A producing history managing method as defined in claim 2, further comprising steps of:reading said producing history data from said protective cover, said producing history data being adapted to printing to said packaging bag; reading said producing history data from said packaging bag, said producing history data being adapted to printing to said packaging case; reading said producing history data from said packaging case, said producing history data being adapted to printing to said packaging container.
- 4. A producing history managing method as defined in claim 3, wherein said plural photosensitive sheets are obtained by cutting a continuous sheet, and said producing history data includes data for representing a cut position of said photosensitive sheets in said continuous sheet.
- 5. A producing history managing method as defined in claim 4, further comprising a step of, before sandwiching of said photosensitive sheets in said protective cover, recording said producing history data to a portion of said photosensitive sheets by exposure.
- 6. A producing history managing method as defined in claim 4, further comprising steps of:determining first auxiliary data related to containing of said cover-fitted sheet stack into said packaging bag; determining first renewed history data by adding said first auxiliary data to said producing history data, said first renewed history data being said producing history data printed to said packaging bag; determining second auxiliary data related to containing of said packaging bag into said packaging case; and determining second renewed history data by adding said second auxiliary data to said first renewed history data, said second renewed history data being said producing history data printed to said packaging case.
- 7. A producing history managing method as defined in claim 6, wherein said producing history data for printing to said packaging container is selected and determined among plural sets of said second renewed history data printed on said plural packaging cases.
- 8. A producing history managing method as defined in claim 6, further comprising steps of:determining third auxiliary data related to containing of said packaging case into said packaging container; and determining third renewed history data by adding said third auxiliary data to said second renewed history data, said third renewed history data being said producing history data printed to said packaging container.
- 9. A producing history managing method as defined in claim 6, wherein said reading step from said packaging bag includes reading of said first renewed history data, and said reading step from said packaging case includes reading of said second renewed history data.
- 10. A producing history managing system for a photosensitive sheet package, including a sheet cutter for producing plural photosensitive sheets by cutting a continuous sheet, a covering machine for loading a protective cover with said plural photosensitive sheets stacked on one another in a sandwiched manner, to obtain a cover-fitted sheet stack, an enveloping machine for containing said cover-fitted sheet stack in a packaging bag, and a packing machine for containing said packaging bag into a packaging case with said cover-fitted sheet stack contained therein, said producing history managing system comprising:a first printer for printing producing history data to said protective cover, said producing history data being related to cutting in said sheet cutter; a second printer for printing said producing history data to said packaging bag; and a third printer for printing said producing history data to said packaging case.
- 11. A producing history managing system as defined in claim 10, further comprising:a shipment packing machine for containing plural packaging cases into an outer packaging container, each of said plural packaging cases having said packaging bag contained therein; a fourth printer for printing said producing history data to said packaging container.
- 12. A producing history managing system as defined in claim 11, further comprising:a first data reader for reading said producing history data from said protective cover, said producing history data being adapted to printing to said packaging bag; a second data reader for reading said producing history data from said packaging bag, said producing history data being adapted to printing to said packaging case; and a third data reader for reading said producing history data from said packaging case, said producing history data being adapted to printing to said packaging container.
- 13. A producing history managing system as defined in claim 12, further comprising a production control computer for managing operation of said sheet cutter, said covering machine, said enveloping machine and said packing machine, and for outputting said producing history data.
- 14. A producing history managing system as defined in claim 13, wherein said production control computer further determines first auxiliary data related to containing of said cover-fitted sheet stack into said packaging bag, and determines second auxiliary data related to containing of said packaging bag into said packaging case;further comprising: a first memory for storing first renewed history data by adding said first auxiliary data to said producing history data; a second memory for storing second renewed history data by adding said second auxiliary data to said first renewed history data; wherein said second printer prints said first renewed history data to said packaging bag, and said third printer prints said second renewed history data to said packaging case.
- 15. A producing history managing system as defined in claim 14, wherein said producing history data for printing to said packaging container is selected and determined among plural sets of said second renewed history data printed on said plural packaging cases.
- 16. A producing history managing system as defined in claim 14, wherein said production control computer further determines third auxiliary data related to containing of said packaging case into said packaging container;further comprising a third memory for storing third renewed history data determined by adding said third auxiliary data to said second renewed history data; wherein said fourth printer prints said third renewed history data to said packaging container.
- 17. A producing history managing system as defined in claim 14, wherein said second data reader reads said first renewed history data, and said third data reader reads said second renewed history data.
- 18. A producing history managing system as defined in claim 17, further comprising:a web slitter for producing said continuous sheet by slitting web from a master roll, to wind said continuous sheet to form a slit roll, wherein said sheet cutter is supplied with said continuous sheet by unwinding from said slit roll; and a production managing computer for managing said production control computer and said web slitter.
- 19. A producing history managing system as defined in claim 18, further comprising a data imprinting device, positioned upstream from said covering machine, for recording said producing history data to said photosensitive sheets by exposure.
- 20. A producing history managing system as defined in claim 18, wherein a form of said producing history data is a bar code.
- 21. A producing history managing system as defined in claim 18, wherein said sheet cutter, said covering machine, said enveloping machine, said packing machine and said shipment packing machine respectively output first data representing a production number of said photosensitive sheets or said cover-fitted sheet stack, and a failure product number of failing ones of said photosensitive sheets or said cover-fitted sheet stack;said production control computer determines second data according to said first data, and said second data is adapted to managing a producing history.
- 22. A producing history managing system as defined in claim 21, wherein said production managing computer creates producing history managing table data in which plural sets of said producing history data are arranged in a matrix form, and are associated with respectively a particular one of said cover-fitted sheet stack.
- 23. A producing history managing system as defined in claim 22, wherein said producing history data has:a slit number data portion associated with said slit roll; and a packaging unit data portion associated with said cover-fitted sheet stack.
- 24. A producing history managing system as defined in claim 23, wherein said producing history data further includes an instruction data portion adapted to designating a post-treating operation to be effected.
- 25. A producing history managing system as defined in claim 24, wherein said post-treating operation includes:producing a sticker in association with said cover-fitted sheet stack for attachment to said packaging bag and said packaging case; or if said photosensitive sheets or said cover-fitted sheet stack is detected failing, eliminating said photosensitive sheets or said cover-fitted sheet stack being failing.
- 26. A producing history managing system as defined in claim 24, wherein said matrix form includes plural lines and plural columns, each of said plural columns is associated with said slit roll, each of said plural lines is associated with a position of said photosensitive sheets in said continuous sheet.
- 27. A producing history managing system as defined in claim 24, wherein said producing history managing table data is produced in association with said master roll being single.
- 28. A producing history managing system as defined in claim 24, wherein said producing history data further includes a producing lot number data portion associated with said master roll.
Priority Claims (1)
Number |
Date |
Country |
Kind |
2001-389376 |
Dec 2001 |
JP |
|
US Referenced Citations (6)