Projection exposure apparatus

Information

  • Patent Grant
  • 4891663
  • Patent Number
    4,891,663
  • Date Filed
    Friday, June 24, 1988
    36 years ago
  • Date Issued
    Tuesday, January 2, 1990
    34 years ago
Abstract
A projection exposure apparatus for projecting, through a refracting optical system, a pattern formed on an original such as a mask or reticle onto a wafer. The projection exposure apparatus includes a light source for providing an excimer laser beam to illuminate the original. The refracting optical system includes a plurality of lenses each of which is made of fused silica (SiO.sub.2) or calcium fluoride (CaF.sub.2).
Description

BACKGROUND OF THE INVENTION
This invention relates to a projection exposure apparatus for use in the manufacture of semiconductor circuit devices and, more particularly, to a projection exposure apparatus using an excimer laser as an illumination source for manufacturing semiconductor circuit devices.
In projection exposure apparatuses for use in the manufacture of semiconductor integrated circuit devices such as ICs, LSIs, etc., a projection system such as a lens for exposing a silicon wafer to a pattern for the manufacture of the integrated circuit must have a very high resolving power.
It is known that the resolution in the image projection by the projection lens can generally been improved with the use of a shorter wavelength. For this reason, illumination sources emitting shorter wavelengths are usually employed. For example, a wavelength of 436 nm or 365 nm by an Hg lamp is currently used in most projection exposure apparatuses.
Excimer lasers (excited dimer lasers) providing short wavelengths are known. The excimer lasers use, as their lasing media, gases of ArF, KrCl, KrF, XeBr, XeCl, XeF, etc. According to the lasing medium used, the excimer laser produces light of a single wavelength, or a very narrow wavelength range, within the region of 150 nm-400 nm, which is pulse-oscillated at a repetition frequency of 200.gtoreq.300 Hz.
Application of the excimer laser to the photolithography is described in "Study on Laser", vol. 8, No. 6, November 1980, pp. 69-71 ("Photo-Etching of PMMA by Excimer Laser"), published by Japanese Laser Society.
SUMMARY OF THE INVENTION
It is a primary object of the present invention to provide a projection exposure apparatus having an excimer laser as a light source for the exposure.
It is another object of the present invention to provide a projection exposure apparatus with a projection optical system having suitable characteristics for use with an excimer laser.
Briefly, according to the present invention, there is provided a projection exposure apparatus having a light source for providing an excimer laser beam and an imaging system comprising a plurality of lens elements each of which is made of a glass material such as silica, calcium fluoride, etc. which is transmissive to the excimer laser beam and has a refracting power relative to the excimer laser beam.
These and other objects, features and advantages of the present invention will become more apparent upon a consideration of the following description of the preferred embodiments of the present invention taken in conjunction with the accompanying drawings.





BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a schematic and diagrammatic view showing a projection exposure apparatus according to one embodiment of the present invention.
FIG. 2 is a cross-sectional view showing an imaging optical system of the apparatus of FIG. 1.
FIGS. 3-7 are plots showing aberrations in numerical examples 1-5 according to the FIG. 2 embodiment.
FIG. 8 is a cross-sectional view showing an imaging optical system of a projection exposure apparatus according to another embodiment of the present invention.
FIGS. 9-13 are plots showing aberrations in numerical examples 6-10 according to the FIG. 8 embodiment.





DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring first to FIG. 1 showing a projection exposure apparatus according to a first embodiment of the present invention, the projection exposure apparatus includes an excimer laser 1 as a light source. A laser beam emitted from the excimer laser 1 is directed to an illumination system 2 for uniformly illuminating an original M. The illumination optical system 2 comprises at least one lens element made of a glass material which is transmissive to the excimer laser beam and has a refracting power relative to the excimer laser. The original M is a mask or reticle comprising a flat parallel-plane glass plate made of a silica glass material or the like which is transmissive to the excimer laser beam. A circuit pattern is formed on the original M by using a non-transparent metallic material such a chrome. A reduction imaging system 3 is provided to project the circuit pattern formed on the original M onto a wafer W. This imaging system 3 comprises a plurality of lens elements each of which is made of a glass material such as fused silica or calcium fluoride which is transmissive to the excimer laser beam. For the purpose of executing a plurality of circuit pattern exposure operations in the manufacture of an integrated circuit, the distortion, among various optical aberrations, of the imaging system 3 has been corrected substantially perfectly. Since, however, an excimer laser having a single wavelength or a very narrow wavelength range is used as the exposusre light, the imaging system 3 does not include any lenses cemented to each other and having different refractive indices or dispersion characteristics for correcting on-axis chromatic aberrations. The original M is supported by a holder 4, while the wafer W is supported by a wafer chuck 5. The wafer chuck 5 is adapted to be stepwisely moved by an X-Y step stage 6.
The light from the excimer laser 1 illuminates the original M through the illumination system 2 so that the pattern on the original M is projected onto a portion of the wafer W surface by the imaging system 3 at a reduced magnification. After completion of exposure, the wafer W is moved through a one-step distance by the X-Y step stage 6 so that another portion of the wafer W surface is positioned in alignment with the imaging system 3. This portion of the wafer surface is subsequently exposed to the pattern on the original M. In this manner, regions on the wafer surface are sequentially exposed, so that the exposure operation to the entire surface of the wafer is completed.
Embodied forms of the imaging optical system 3 will now be described. Each of the embodied forms of the imaging optical system 3 has been designed to be used with an excimer laser having a main emitting spectrum of 248.5 nm wavelength and having been injection-locked so that it provides a laser beam of a very narrow wavelength range about 248.5 nm.
Referring first to FIG. 2 showing a first one of the embodied forms of the imaging system 3, the first embodiment imaging system includes, in the order from the object side to the image plane side, a first lens groop I of a positive refracting power, a second lens group II of a negative refracting power and a third lens group III of a positive refracting power. The first lens group I comprises a first lens sub-group I.sub.1 of a negative refracting power and a second lens sub-group I.sub.2 of a positive refracting power. The first lens sub-group I.sub.1 comprises a lens L.sub.111 of a negative refracting power and a meniscus type lens L.sub.112 of a negative refracting power and having a convexed surface facing to the object side. The second lens sub-group I.sub.2 comprises a lens element L.sub.121 of biconvex type and at least one meniscus lens L.sub.122 having a convexed surface facing to the object side. The second lens group II comprises a meniscus type lens L.sub.21 of a negative refracting power and having a convexed surface facing to the object side, the lens L.sub.22 of a negative refracting power, and a meniscus type lens L.sub.23 of a negative refracting power and having a convexed surface facing to the image plane side The third lens group III comprises a meniscus type lens L.sub.31 of a positive refracting power and having a convexed surface facing to the image plane side, a biconvex type lens L.sub.32, a positive refracting lens L.sub.33 having a convexed surface facing to the object side, and a meniscus type positive refracting lens L.sub.34 having a convexed surface facing to the object side. The lens L.sub.22 satisfies the following condition:
.vertline.R.sub.2F .vertline.<.vertline.R.sub.2R .vertline.(1)
wherein R.sub.2F, R.sub.2R are the curvature radii of the surfaces of the lens L.sub.22 facing to the object side and the image plane side, respectively.
With the above arrangement, the aberrations have been corrected satisfactorily. Particularly, a good imaging performance is obtained at a projection ratio 1:5 and an angle of view not greater than 14.times.14 mm.
Each component of this imaging sytem will now be described in more detail.
The first lens sub-group I.sub.1 is provided by the negative lens L.sub.111 and the negative lens L.sub.112 of meniscus type having a convexed surface facing to the object side. By this, the distortion can be corrected satisfactorily over the entire picture plane so that the mask pattern can be written on the wafer without distortion. Further, these two lenses L.sub.111 and L.sub.112 suitably share the negative refracting power of the first lens sub-group I.sub.1 with each other. This is effective to realize a wider angle of view and therefore an enlargement of the exposure area, thus improving the throughput.
The lens L.sub.111 may be of a meniscus type having a convexed surface facing to the object side, as the lens L.sub.112, or may be of a biconcave type. In each case, the aberrations can be corrected satisfactorily.
The second lens sub-group I.sub.2 is provided by the biconvex lens L.sub.121 and the meniscus type positive lens L.sub.122 comprising at least one component and having a convexed surface facing to the object side. With this arrangement, the inwardly oriented coma and halo caused by the first lens sub-group I.sub.1 are corrected so that a higher resolving power is ensured.
The lens L.sub.122 may be provided by a single component or two or more components. If two or more lens components are employed, the coma and halo can be more satisfactorily corrected.
The second lens group II is provided by the meniscus type negative lens L.sub.21 having a convexed surface facing to the object side, the negative lens L.sub.22 and the meniscus type negative lens L.sub.23 having a convexed surface facing to the image plane side. With this arrangement, negative spherical aberration and sagittal flare in the area from an intermediate region to a marginal region of the picture plane, caused by the second lens sub-group I.sub.2, are corrected satisfactorily. More particularly, the negative spherical aberration and halo caused by the second lens subgroup I.sub.2 are corrected by the lens L.sub.22, while the sagittal flare in the marginal area of the picture plane is corrected by the lenses L.sub.21 and L.sub.23.
The above-described arrangement of the second lens group II leads to excessive correction relative to a portion of the off-axis rays which is above the principal ray. This may cause an outwardly oriented coma. In view of this, the third lens group III is provided by the meniscus type positive lens L.sub.31 having a convexed surface facing to the image plane side, the biconvex lens L.sub.32 and the two meniscus type lenses L.sub.33 and L.sub.34 of positive refracting power. This is effective to ensure a balanced correction of the outwardly oriented coma, distortion and curvature of field appearing in an area from the intermediate region to the marginal region of the picture plane, which are caused by the second lens group.
Equation (1) as set forth in the foregoing is a condition for increasing the refracting power of the surface of the lens L.sub.22 facing to the object side as compared with the surface thereof facing to the image plane side. By this, the sagittal flare at the marginal area of the picture plane and the spherical aberration about a numerical aperture 0.3 are corrected satisfactorily. If the condition (1) is not satisfied, sufficient correction of the spherical aberration and sagittal flare would be difficult to assure.
The lens L.sub.22 may be of biconcave type or of meniscus type having a convexed surface facing to the image plane side, as long as the above condition (1) is satisfied.
If the lens L.sub.111 of the first lens sub-group I.sub.1 is of biconcave type, it is preferable to provide the lens L.sub.22 by a meniscus lens having a convexed surface facing to the image plane side, from the viewpoint of aberration correction.
While the imaging system does provide a satisfactory performance when the foregoing specifications are realized, better results are obtainable when the following conditions are satisfied:
______________________________________0.85 < .vertline.f.sub.1 /f.sub.2 .vertline. < 2.2 (2)0.75 < .vertline.f.sub.3 /f.sub.2 .vertline. < 1.4 (3)1.4 < .vertline.f.sub.11 /f.sub.12 .vertline. < 2.5 (4)1.2 < f.sub.111 /f.sub.11 < 2.1 (5).vertline.R.sub.1F .vertline. > .vertline.R.sub.1R .vertline. (6)______________________________________
wherein f.sub.1, f.sub.2 and f.sub.3 are focal lengths of the first second and third lens groups I, II and III, respectively; f.sub.11 and f.sub.12 are focal lengths of the first and second lens sub-groups I.sub.1 and I.sub.2 ; f.sub.111 is the focal length of the lens L.sub.111 ; R.sub.1F and R.sub.1R are curvature radii of the surfaces of the lens L.sub.111 facing to the object side and the image plane side, respectively.
Inequalities (2) and (3) are conditions for suitably setting the refracting powers of the lens groups, as the basic lens performance, to thereby ensure satisfactory correction of the curvature of field over the entire picture plane. If the lower limit value is exceeded, the Petzval's sum increases so that correction of the curvature of field becomes insufficient. If, on the other hand, the upper limit value is exceeded, correction of the curvature of field becomes excessive. In these cases, therefore, satisfactory correction of the aberrations over the entire picture plane would be difficult.
Inequality (4) is a condition for achieving, under the refracting power arrangement according to the conditions (2) and (3), correction of the distortion caused by the first lens sub-group I.sub.1, correction of inwardly oriented coma and halo caused by the second lens sub-group I.sub.2, and suppression of the curvature of field over the entire picture plane, to thereby improve the resolving power. If the lower limit value of the condition (4) is exceeded, correction of the curvature of field becomes insufficient. If, on the other hand, the upper limit value is exceeded, correction of the curvature of field becomes excessive.
Inequality (5) is a condition for suitably setting the share, in the negative refracting power, of the lens L.sub.111 relative to the first lens sub-group I.sub.1 to correct distortion satisfactorily. If the lower limit value of the condition (5) is exceeded, correction of the distortion becomes insufficient and, if the upper limit value is exceeded, correction of the distortion becomes excessive.
Inequality (6) is a condition for lowering the refracting power of the surface of the lens L.sub.111 facing the object side as compared with that of the surface thereof facing to the image plane side, to thereby more satisfactorily correct the distortion over the entire picture plane. If the condition (6) is not satisfied, correction of the distortion disadvantageously becomes insufficient.
In a case where each of or one of the lenses L.sub.33 and L.sub.34 of the third lens group III is provided by two or more lens components to suppress the share, in the refracting power, of each lens element, the curvature of field and coma can be more satisfactorily corrected over the entire picture plane and, therefore, a higher resolving power can be attained.
As described above, the imaging system according to one embodiment of the present invention realizes a projection optical system for use in a projection exposure apparatus, having a high resolving power and a superior performance.
Numerical examples of the imaging system will be shown in the following part of this Specification. In the following Numerical Examples, Ri is the radius of curvature of the "i-th" lens surface in the order from the object side, Di is the lens thickness or air space of the "i-th" element in the order from the object side, and Ni is the index of refraction of the glass material of the "i-th" lens in the order from the object side.
The glass material was a fused silica (SiO.sub.2) which showed an index of refraction 1.521130 at a wavelength 248.5 nm.
The following numerical examples were under the conditions of projection ratio 1:5, numerical aperture NA=0.3, and a picture plane area of 14.times.14.
Numerical Example 1
______________________________________Numerical Example 1R D GLASS______________________________________1 2000.527 8.00 SiO.sub.22 215.968 6.853 211.060 8.00 SiO.sub.24 128.641 60.005 195.942 24.00 SiO.sub.26 -218.473 1.007 99.751 20.00 SiO.sub.28 388.304 30.009 76.621 20.00 SiO.sub.210 50.484 40.0011 -67.422 12.00 SiO.sub.212 292.877 60.0013 -48.915 20.00 SiO.sub.214 -67.129 1.0015 -387.231 18.00 SiO.sub.216 -117.983 1.0017 307.379 16.50 SiO.sub.218 -238.794 1.0019 139.999 18.50 SiO.sub.220 1444.435 1.0021 86.822 20.00 SiO.sub.222 102.183______________________________________
Numerical Example 2
______________________________________Numerical Example 2R D GLASS______________________________________1 -856.710 8.00 SiO.sub.22 195.588 6.823 256.890 8.00 SiO.sub.24 100.855 75.505 229.819 24.00 SiO.sub.26 -156.275 1.007 111.478 15.00 SiO.sub.28 300.960 2.759 195.798 17.00 SiO.sub.210 451.070 3.3511 96.357 42.00 SiO.sub.212 45.106 15.0013 -117.115 12.00 SiO.sub.214 -168.640 22.0015 -43.270 40.00 SiO.sub.216 -79.931 4.0017 -9783.000 18.00 SiO.sub.218 -117.930 1.9519 423.480 16.50 SiO.sub.220 -270.027 2.0021 170.348 18.50 SiO.sub.222 329.598 25.0023 81.424 20.00 SiO.sub.224 107.270______________________________________
Numerical Example 3
______________________________________Numerical Example 3R D GLASS______________________________________1 4168.419 8.00 SiO.sub.22 200.360 6.853 227.621 8.00 SiO.sub.24 129.791 55.005 202.930 24.00 SiO.sub.26 -203.575 1.007 97.004 20.00 SiO.sub.28 376.946 25.009 73.952 20.00 SiO.sub.210 49.693 45.0011 -68.265 12.00 SiO.sub.212 324.260 40.0013 -45.280 20.00 SiO.sub.214 -63.048 1.0015 -382.898 18.00 SiO.sub.216 -105.801 1.0017 380.662 16.50 SiO.sub.218 -227.226 1.0019 145.429 18.50 SiO.sub.220 1903.560 1.0021 87.353 20.00 SiO.sub.222 106.271______________________________________
Numerical Example 4
______________________________________Numerical Example 4R D GLASS______________________________________1 -856.710 8.00 SiO.sub.22 195.588 6.823 256.890 8.00 SiO.sub.24 100.855 75.505 229.819 24.00 SiO.sub.26 -156.275 1.007 111.478 15.00 SiO.sub.28 300.960 2.759 195.798 17.00 SiO.sub.210 451.070 3.3511 95.355 42.00 SiO.sub.212 44.980 15.0013 -118.441 12.00 SiO.sub.214 -173.706 22.0015 -43.484 40.00 SiO.sub.216 -81.052 4.0017 -9783.000 18.00 SiO.sub.218 -117.930 1.9519 423.480 16.50 SiO.sub.220 -270.027 2.0021 170.348 18.50 SiO.sub.222 329.598 25.0023 81.424 20.00 SiO.sub.224 107.270______________________________________
Numerical Example 5
______________________________________Numerical Example 5R D GLASS______________________________________1 1682.184 8.00 SiO.sub.22 167.069 6.853 165.830 8.00 SiO.sub.24 127.666 60.005 195.942 24.00 SiO.sub.26 -218.473 1.007 99.751 20.00 SiO.sub.28 388.304 30.009 76.621 20.00 SiO.sub.210 50.484 40.0011 -67.422 12.00 SiO.sub.212 292.877 60.0013 -48.915 20.00 SiO.sub.214 -67.129 1.0015 -387.231 18.00 SiO.sub.216 -117.983 1.0017 307.379 16.50 SiO.sub.218 -238.794 1.0019 139.999 18.50 SiO.sub.220 1444.435 1.0021 84.453 20.00 SiO.sub.222 97.937______________________________________
Aberrations of the above numerical examples 1-5 are shown in the plots of FIGS. 3-7. In these drawings, reference character Y designates the image height, M designates the meridional image surface, and S designates the sagittal image surface.
Another form of the reduction imaging system 3 will now be described with reference to FIG. 8.
As shown in FIG. 8, the imaging system comprises, in the order from the object side to the image plane side, a first lens group A of a positive refracting power, a second lens group B of a negative refracting power and a third lens group C of a positive refracting power. The first lens group A comprises a first lens sub-group A.sub.1 having a negative refracting power and a second lens sub-group A.sub.2 having a positive refracting power. The first lens sub-group A.sub.1 comprises at least two lenses L'.sub.111 and L'.sub.112 each having a negative refracting power and having a concaved surface facing to the image plane side. The second lens sub-group A.sub.2 comprises a biconvex lens L'.sub.121 and a positive refracting lens L'.sub.122 having a convexed surface facing to the object side. The second lens group B comprises a meniscus type lens L'.sub.21 having a negative refracting power and having a convexed surface facing to the object side, a biconcave lens L'.sub.22 and a meniscus type lens L'.sub.23 having a negative refracting power and having a convexed surface facing to the image plane side. The third lens group C comprises a meniscus type lens L'.sub.31 having a positive refracting power and having a convexed surface facing to the image plane side, a biconvex lens L'.sub.32, a positive refracting lens L'.sub.33 having a convexed surface facing to the object side, and a meniscus type lens L'.sub.34 of positive refracting power and having a convexed surface facing to the object side.
With this arrangement, the imaging system according to the present embodiment realizes a projection lens in which aberrations are corrected satisfactorily. Particularly, a good imaging performance is obtainable at a magnification ratio 1:10 and an angle of view not greater than 10.times.10 mm.
Each of the components of the present imaging system will now be described in more detail.
As has been described in the foregoing, the first lens sub-group A.sub.1 is provided by at least two negative lenses each having a concaved surface facing to the image plane side, and preferably by at least two negative meniscus lenses, such as L'.sub.111 and L'.sub.112, each having a convexed surface facing to the object side. This is effective to correct the distortion satisfactorily over the entire picture plane. As the result, the mask pattern can be written without any distortion.
Further, by sharing out the negative refracting power of the first lens sub-group A.sub.1 between these two lenses L'.sub.111 and L'.sub.112, a wider angle of view is achieved. As the result, the exposure area is enlarged and the throughput is improved.
The second lens sub-group A.sub.2 is provided by the biconvex lens L'.sub.121 and the positive refracting lens L'.sub.122. By this, inwardly oriented coma and halo caused in the first lens sub-group A.sub.1 are corrected, whereby a higher resolving power is attained.
The second lens group B is provided by the meniscus lens L'.sub.21 of negative refracting power and having a convexed surface facing to the object side, the biconcave lens L'.sub.22 and the meniscus lens L'.sub.23 of negative refracting power and having a convexed surface facing to the image plane side. With this arrangement, negative spherical aberration and sagittal flare which appears in the area from an intermediate region to a marginal region of the picture plane, caused by the second sub-lens group A.sub.2, are corrected. Particularly, the negative spherical aberration and the halo caused by the second lens subgroup A.sub.2 are corrected by the lens L'.sub.22, while the sagittal flare at the marginal area of the picture plane is corrected by the lenses L'.sub.21 and L'.sub.23.
The above-described arrangement of the second lens group B leads to excessive correction relative to a portion of the off-axis rays which is above the principal ray. This may cause outwardly oriented coma. In view of this, the third lens group C is provided by the meniscum lens L'.sub.31 of positive refracting power and having a convexed surface facing to the image plane side, the biconvex lens L'.sub.32 and the two lenses L'.sub.33 and L'.sub.34 of meniscus type each having a positive refracting power. This arrangement is effective to ensure a balanced correction of the outwardly oriented coma, distortion and curvature of field appearing in the area from an intermediate portion to a marginal portion of the picture plane, caused by the second lens group.
While the present imaging system does provide a superior performance when the foregoing specifications are realized, better results are obtainable when the following conditions are satisfied:
______________________________________1.9 < .vertline.f.sub.1 /f.sub.2 .vertline. < 3.7 (7)0.8 < .vertline.f.sub.2 /f.sub.3 .vertline. < 1.2 (8)1.1 < .vertline.f.sub.11 /f.sub.12 .vertline. < 2.3 (9)1.4 < f.sub.111 /f.sub.11 < 2.2 (10)______________________________________
wherein f.sub.1, f.sub.2 and f.sub.3 are focal lengths of the first, second and third lens groups A, B and C, respectively; f.sub.11 and f.sub.12 are focal lengths of the first and second lens sub-groups A.sub.1 and A.sub.2, respectively; and f.sub.111 is focal length of the lens L.sub.111.
Inequalities (7) and (8) are conditions for suitably setting the refracting powers of the lens groups, as the basic lens performance, to thereby correct the curvature of field satisfactorily over the entire picture plane. If the lower limit value of each condition is exceeded, the Petzval's sum increases so that correction of curvature of field becomes insufficient. If, on the other hand, the upper limit value is exceeded, correction of the curvature of field becomes excessive. In these cases, therefore, satisfactory correction of the aberrations over the entire picture plane would be difficult to achieve.
Inequality (9) is a condition for achieving, under the refracting power arrangement according to the conditions (7) and (8), correction of the distortion caused by the first lens sub-group A.sub.1, correction of inwardly oriented coma and halo caused by the second lens sub-group A.sub.2, and suppression of the curvature of field over the entire picture plane, to thereby improve the resolving power. If the lower limit value of the condition (9) is exceeded, correction of the curvature of field becomes insufficient. If, on the other hand, the upper limit value is exceeded, correction of the curvature of field becomes excessive.
Inequality (10) is a condition for suitably setting the share, in the negative refracting power, of the lens L'.sub.111 relative to the first lens sub-group A.sub.1 to correct distortion satisfactorily. If the lower limit value of the condition (10) is exceeded, correction of the distortion becomes insufficient and, if the upper limit value is exceeded, correction of the distortion becomes excessive.
In the imaging system of the present embodiment, the lens L'.sub.122 may be of biconvex type or meniscus type having a convexed surface facing to the object side.
In a case where the first lens sub-group A.sub.1 is provided by three or more lenses of meniscus type each having a negative refracting power and having a convexed surface facing to the object side, the share, in the refracting power, of each lens is suppressed. This is preferable since occurrence of coma is minimized accordingly and the effects on the other aberrations are diminished.
In a case where each of or one of the lenses L'.sub.33 and L'.sub.34 of the third lens group C is provided by two or more components to suppress the share in the refracting power, the coma and the curvature of field can be more satisfactorily corrected over the entire picture plane. As the result, a higher resolving power is attained.
As described above, the imaging system according to the second embodiment of the present invention realizes a projection optical system for use in a projection exposure apparatus, having a high resolving power and a superior performance.
Numerical examples of the imaging system will be shown in the following part of this Specification. In the following Numerical Examples, Ri is the radius of curvature of the "i-th" lens surface in the order from the object side, Di is the lens thickness or air space of the "i-th" element in the order from the object side, and Ni is the index of refraction of the glass material of the "i-th" lens in the order from the object side.
The glass material was a fused silica (SiO.sub.2) which showed an index of refraction 1.521130 at a wavelength 248.5 nm.
The following numerical examples were under the conditions of projection ratio 1:10, numerical aperture NA=0.35, and a picture plane area of 10.times.10.
Numerical Example 6
______________________________________Numerical Example 6R D GLASS______________________________________1 419.004 8.00 SiO.sub.22 121.565 6.853 575.567 8.00 SiO.sub.24 130.691 60.005 243.521 24.00 SiO.sub.26 -189.899 1.007 178.626 20.00 SiO.sub.28 -587.514 30.009 70.167 20.00 SiO.sub.210 49.060 55.0011 -80.629 12.00 SiO.sub.212 162.193 30.0013 -38.345 20.00 SiO.sub.214 -53.859 1.0015 -486.676 18.00 SiO.sub.216 -88.984 1.0017 282.794 16.50 SiO.sub.218 -231.051 1.0019 120.605 18.50 SiO.sub.220 572.790 1.0021 68.110 20.00 SiO.sub.222 103.072______________________________________
Numerical Example 7
______________________________________Numerical Example 7R D GLASS______________________________________1 444.871 8.00 SiO.sub.22 150.156 6.853 1659.570 8.00 SiO.sub.24 192.927 20.005 201.778 24.00 SiO.sub.26 -198.369 1.007 221.404 20.00 SiO.sub.28 14386.600 85.009 62.746 20.00 SiO.sub.210 43.854 55.0011 -123.923 12.00 SiO.sub.212 90.040 30.0013 -36.999 20.00 SiO.sub.214 -49.482 27.5015 -519.716 18.00 SiO.sub.216 -110.028 1.0017 311.390 16.50 SiO.sub.218 -265.186 1.0019 121.675 18.50 SiO.sub.220 746.328 1.0021 68.122 20.00 SiO.sub.222 122.588______________________________________
Numerical Example 8
______________________________________Numerical Example 8R D GLASS______________________________________1 13560.936 8.00 SiO.sub.22 222.932 6.853 201.583 8.00 SiO.sub.24 127.682 60.005 213.442 24.00 SiO.sub.26 -197.092 1.007 109.312 20.00 SiO.sub.28 308.248 30.009 80.091 20.00 SiO.sub.210 49.108 40.0011 -72.470 12.00 SiO.sub.212 270.667 55.0013 -48.129 20.00 SiO.sub.214 -63.633 1.0015 -416.538 18.00 SiO.sub.216 -108.697 1.0017 350.352 16.50 SiO.sub.218 -246.480 1.0019 135.104 18.50 SiO.sub.220 1379.830 1.0021 79.637 20.00 SiO.sub.222 112.446______________________________________
Numerical Example 9
______________________________________Numerical Example 9R D GLASS______________________________________1 13560.936 8.00 SiO.sub.22 222.932 6.853 201.583 8.00 SiO.sub.24 127.682 60.005 213.442 24.00 SiO.sub.26 -197.092 1.007 109.312 20.00 SiO.sub.28 308.248 30.009 79.369 20.00 SiO.sub.210 48.750 40.0011 -72.247 12.00 SiO.sub.212 248.795 55.0013 -46.898 20.00 SiO.sub.214 -61.747 1.0015 -416.538 18.00 SiO.sub.216 -108.697 1.0017 350.352 16.50 SiO.sub.218 -246.480 1.0019 135.104 18.50 SiO.sub.220 1379.830 1.0021 79.637 20.00 SiO.sub.222 112.446______________________________________
Numerical Example 10
______________________________________Numerical Example 10R D GLASS______________________________________1 422.756 8.00 SiO.sub.22 150.109 6.853 1880.246 8.00 SiO.sub.24 191.730 20.005 201.773 24.00 SiO.sub.26 -198.369 1.007 221.404 20.00 SiO.sub.28 14386.600 85.009 62.746 20.00 SiO.sub.210 43.854 55.0011 -123.923 12.00 SiO.sub.212 90.040 30.0013 -36.999 20.00 SiO.sub.214 -49.482 27.5015 -519.716 13.00 SiO.sub.216 -110.023 1.0017 311.390 16.50 SiO.sub.218 -265.186 1.0019 121.675 18.50 SiO.sub.220 746.328 1.0021 68.124 20.00 SiO.sub.222 122.498______________________________________
Aberration of the foregoing numerical examples 6-10 are shown in the plots of FIGS. 9-13. In these drawings, reference character Y designates the image height, M designates the meridional image surface, and S is the sagittal image surface.
In the Numerical Examples 1-10, it is a common feature that any cemented lens for correcting chromatic aberration is not included. Since the excimer lens provides a single wavelength or a very narrow wavelength range, it is not a requisition, for the purpose of correction of on-axis chromatic aberration, to provide any pair or pairs of cemented lenses in the vicinity of the plane of an aperture stop 50 (see FIGS. 2 and 8), at which the principal ray intersects with the optical axis, in a symmetrical arrangement with respect to the plane of aperture stop. In other words, each of the lenses L.sub.21 and L.sub.23 shown in FIG. 2 and lenses L'.sub.21 and L'.sub.23 shown in FIG. 8 is in fact of non-cemented type.
Of course, the aperture stop 50 shown in FIG. 2 or FIG. 8 may not be a real aperture element.
While the invention has been described with reference to the structures disclosed herein, it is not confined to the details set forth and this application is intended to cover such modifications or changes as may come within the purposes of the improvements or the scope of the following claims.
Claims
  • 1. A projection exposure apparatus, comprising:
  • a light source for providing an excimer laser beam;
  • means for supporting an original so that it is illuminated by the excimer laser beam emitted from said light source, the original having a substrate which is transmissiv.RTM.to the excimer laser beam and having a pattern formed on its surface by a material which is non-transmissive to the excimer laser beam;
  • an imaging optical system for projecting an image of the pattern of the original onto a wafer, said imaging optical system having a plurality of lenses of non-cemented type, said plurality of lenses being made of at least one of fused silica and calcium fluoride, having transmissibility with respect to the excimer laser beam, and having substantially the same refractive index, said imaging optical system including, in an order from an object side to an image plane side, a first lens group of positive refracting power, a second lens group of negative refracting power and a third lens group of positive refracting power; and
  • means for supporting the wafer on which the pattern of the original is to be projected.
  • 2. An apparatus according to claim 1, wherein said first lens group includes, in the order from the object side to the image plane side, a first lens sub-group of positive refracting power, and wherein said first lens sub-group includes two lens elements of negative refracting power each having a concave surface facing the image plane side.
  • 3. An apparatus according to claim 2, wherein said second lens sub-group of said first lens group includes, in the order from the object side to the image plane side, a biconvex lens and a lens element of positive refracting power.
  • 4. An apparatus according to claim 1, wherein said second lens group includes, in the order from the object side to the image plane side, a first lens element of negative refracting power having a convex surface facing the object side, a second lens element of biconcave type and a third lens element of negative refracting power having a convex surface facing the image plane side.
  • 5. An apparatus according to claim 4, wherein said imaging optical system includes an aperture stop and wherein said first and third lens elements of said second lens group are disposed at opposite sides of said aperture stop.
  • 6. An apparatus according to claim 4, wherein said third lens group includes, in the order from the object side to the image plane side, a meniscus lens of positive refracting power having a convex surface facing the image plane side, a biconvex lens and at least two meniscus lenses of positive refracting power.
  • 7. An apparatus according to claim 4, wherein said second lens element of biconcave type of said second lens goup satisfies the following relation:
  • .vertline.R.sub.2F .vertline.<.vertline.R.sub.2R .vertline.
  • wherein R.sub.2F and R.sub.2R are curvature radii of the surfaces of said second lens element of said second lens group, facing the object side of the image plane side, respectively.
  • 8. An apparatus according to claim 2, wherein said imaging optical system satisfies the following relations:
  • ______________________________________ 0.85 < .vertline.f.sub.1 /f.sub.2 .vertline. < 2.2 0.75 < .vertline.f.sub.3 /f.sub.2 .vertline. < 1.4 1.4 < .vertline.f.sub.11 /f.sub.12 .vertline. < 2.5 1.2 < .vertline.f.sub.111 /f.sub.11 .vertline. < 2.1 .vertline.R.sub.1F .vertline. > .vertline.R.sub.1R .vertline.______________________________________
  • wherein f.sub.1, f.sub.2 and f.sub.3 are facal lenghts of said first, second and third lens groups, respectively; f.sub.11 and f.sub.12 are focal lengths of said first and second lens sub-groups; f.sub.111 is the focal length of one of said two lens elements of said first lens subgroup of said first lens group, which one is closer, than the other lens element, to the object side; and R.sub.1F and R.sub.1R are curvature radii of the surfaces of the aforesiad one lens element facing the object side and the image plane side, respectively.
  • 9. An apparatus according to claim 2, wherein said imaging optical system satisfies the following relations:
  • ______________________________________ 1.9 < .vertline.f.sub.1 /f.sub.2 .vertline. < 3.7 0.8 < .vertline.f.sub.2 /f.sub.3 .vertline. < 1.2 1.1 < .vertline.f.sub.11 /f.sub.12 .vertline. < 2.3 1.4 < .vertline.f.sub.111 /f.sub.11 .vertline. < 2.2______________________________________
  • wherein f.sub.1, f.sub.2 and f.sub.3 are focal lengths of said first, second and third lens groups, respectively; f.sub.11 and f.sub.12 are focal lengths of said first and second lens sub-groups, respectively; and f.sub.111 is the focal length of one of said two lens elements of said first lens sub-group of said first lens group, which one is closer, than the other lens element, to the object side.
Priority Claims (4)
Number Date Country Kind
58-245904 Dec 1983 JPX
59-142059 Jul 1984 JPX
59-142060 Jul 1984 JPX
59-252277 Nov 1984 JPX
Parent Case Info

This is a continuation of Ser. No. 139,137, filed 12/23/87, now abandoned, which is a continuation of Ser. No. 048,508, filed 5/11/87, now abandoned, which is a continuation of Ser. No. 682,232, filed 12/17/84 now abandoned.

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2983193 Schade May 1961
3633985 Mouchart Jan 1972
3779788 Keafer, Jr. et al. Dec 1973
4132479 Dubroeucq et al. Jan 1979
4493555 Reynolds Jan 1985
4773750 Bruning Sep 1988
4785192 Bruning Nov 1988
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Number Date Country
0066053 Dec 1982 EPX
2755047 Jun 1978 DEX
Non-Patent Literature Citations (4)
Entry
NRL-803 Space Test Program Experiment: Far-Ultraviolet Imaging and Photometry by George R. Carruthers published in SPIE vol. 265, Shuttle Pointing of Electro-Optical Experiments (1981) pp. 280-287.
Optics Letters, "Attainment of the Theoretical Minimum Input Power for Injection Locking of a Unstable-Resonator KrF Laser" by Biglo et al., vol. 6, No. 7, pp. 336-338.
"Coherent Radiation Generation at Short Wavelength VUV and XUV Pulse" article by D. Bradley-Imperial College Applied Optics, Grazing Angle Tuner for CW Lasers by K. German, vol. 20, No. 18, pp. 3168-3170.
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Continuations (3)
Number Date Country
Parent 139137 Dec 1987
Parent 48508 May 1987
Parent 682232 Dec 1984