The present invention relates to a complex oxide having high proton conductivity and a fuel cell using the complex oxide as an electrolyte.
As a proton-conductive complex oxide for use in a fuel cell, Li10.7H5.05La3Nb0.25Zr1.75O12 has been known (Non-Patent Document 1). Li1.7H5.05La3Nb0.25Zr1.75O12 is prepared by washing Li6.75La3Nb0.25Zr1.75O12 having good lithium conductivity with water, subjecting the complex oxide to vacuum drying, and repeatedly subjecting the complex oxide to an annealing treatment at 150° C.
However, regarding the crystal structure of Li1.7H5.05La3Nb0.25Zr1.75O12, only the lattice constant has been reported and a correlation between a hydrogen amount and proton conductivity has not been clarified. In addition, Non-Patent Document 2 discloses that lithium can be substituted by hydrogen by washing Li6.75La3Ta0.25Zr1.75O12 with water at room temperature. However, the amount of substitution to hydrogen is as small as 21% of the amount of lithium.
The present invention is made in consideration of such circumstances and an object thereof is to provide a complex oxide having high proton conductivity.
The present inventors have found that a proton-conductive complex oxide can be obtained by subjecting a garnet type lithium ion conductor oxide to a proton exchange treatment in alcohol at 80° C. or higher. This proton-conductive complex oxide is represented by a chemical formula Li7-xHxLa3M2O12 (M represents Zr and/or Hf, and 3.2<x≤7), has a garnet type structure, has no precipitation of lanthanum hydroxide as an impurity phase, and adopts I-43d which is a space group suitable for proton conduction or the like. It has been confirmed that a fuel cell system using the proton-conductive complex oxide as an electrolyte material can generate electric power and thus the present invention has been completed.
A complex oxide of the present invention is represented by a chemical formula Li7-xHxLa3M2O12 (M represents Zr and/or Hf, and 3.2<x≤7) and is a single phase of a garnet type structure belonging to a cubic system. A proton conductor of the present invention contains the complex oxide of the present invention. A fuel cell of the present invention includes a fuel electrode, an air electrode, and a solid electrolyte containing the proton conductor of the present invention.
A method for producing a complex oxide of the present invention is a method for producing a complex oxide which is represented by a chemical formula Li7-xHxLa3M2O12 (M represents Zr and/or Hf, and 3.2<x≤7) and is a single phase of a garnet type structure belonging to a cubic system, the method including an exchange step of bringing a raw material complex oxide represented by a chemical formula Li7-xHxLa3M2O12 (M represents Zr and/or Hf, and 0≤x≤3.2) and a compound having a hydroxy group or a carboxyl group into contact with each other to exchange at least some of lithium of the raw material complex oxide and hydrogen of the compound having a hydroxy group or a carboxyl group.
According to the present invention, it is possible to obtain a complex oxide that is useful as a proton conductor.
The present inventors have conducted intensive investigations on a production method for increasing a hydrogen content in a proton conductor having a garnet type structure by further advancing a proton exchange reaction, and a space group of a crystal structure of a cubic system exhibiting good proton conductivity. As a result thereof, it has been found that a complex oxide Li7-xHxLa3M2O12 (M represents Zr and/or Hf, and 3.2<x≤7) having a garnet type structure can be prepared and electric power can be generated by an intermediate temperature operation type fuel cell system using the complex oxide as an electrolyte.
Particularly, the cubic system space group becomes I-43d by optimizing the crystal structure and lithium does not occupy the proton conduction path of the crystal structure. Thus, a crystal structure suitable for proton conduction is obtained. Here, the space group being I-43d can be confirmed by observing peaks with indexes 310, 530, 710, 730, and the like in powder X-ray diffraction measurement. That is, in a case where the space group is Ia-3d, these peaks are not observed in principle from the extinction rule. In addition, in a known synthesizing method, while there is a disadvantage of precipitation of lanthanum hydroxide causing a problem at the time of using the complex oxide as an electrolyte material, a proton conductor of a single phase can be produced by using an alcohol-based solvent. Even in a case where the complex oxide has a space group Ia-3d, as long as the hydrogen content is high, the complex oxide is suitable for proton conduction.
Hereinafter, a complex oxide, a proton conductor, a fuel cell, and a method for producing a complex oxide of the present invention will be described based on embodiments and examples. It is to be noted that the overlapping description will be omitted as appropriate. In addition, in a case where the term “o” is used between two numerical values to represent a numerical range, these two numerical values are also included in the numerical range.
A complex oxide according to a first embodiment of the present invention is represented by a chemical formula Li7-xHxLa3M2O12 (M represents Zr and/or Hf, and 3.2<x≤6.6) and is a single phase of a garnet type structure belonging to a cubic system. In the complex oxide of the first embodiment, a cubic system lattice constant a satisfies 13.07 Å<a<13.11 Å. The crystal structure of the complex oxide of the first embodiment is a space group I-43d.
A complex oxide according to a second embodiment of the present invention is represented by a chemical formula Li7-xHxLa3M2O12 (M represents Zr and/or Hf, and 6.6<x≤7) and is a single phase of a garnet type structure belonging to a cubic system. In the complex oxide of the second embodiment, a cubic system lattice constant a satisfies 13.07 Å<a<13.11 Å. The crystal structure of the complex oxide of the second embodiment is a space group Ia-3d.
A proton conductor according to an embodiment of the present invention contains the complex oxide of each embodiment. A fuel cell according to an embodiment of the present invention includes a fuel electrode, an air electrode, and a solid electrolyte containing the proton conductor of the embodiment. A method for producing a complex oxide according to an embodiment of the present invention is a method for producing a complex oxide that is represented by a chemical formula Li7-xHxLa3M2O12 (M represents Zr and/or Hf, 3.2<x≤7) and is a single phase of a garnet type structure belonging to a cubic system. The method for producing a complex oxide of the embodiment includes an exchange step of bringing a raw material complex oxide represented by a chemical formula Li7-xHxLa3M2O12 (M represents Zr and/or Hf, 0≤x≤3.2) and a compound having a hydroxy group or a carboxyl group to exchange at least some of lithium of the raw material complex oxide and hydrogen of the compound having a hydroxy group or a carboxyl group. Here, water is not included in the compound having a hydroxy group.
In a case where the exchange step is carried out using alcohol at an exchange temperature of 80° C. to 180° C., a complex oxide Li7-xHxLa3M2O12 (M represents Zr and/or Hf, and 3.2<x≤6.6) whose crystal structure is a space group I-43d is obtained. In addition, in a case where the exchange step is carried out using an acidic aqueous solution at an exchange temperature of 200° C. to 220° C., a complex oxide Li7-xHxLa3M2O12 (M represents Zr and/or Hf, and 6.6<x≤7) whose crystal structure is a space group Ia-3d is obtained.
The raw material complex oxide can be produced by weighing and mixing a lithium raw material, a lanthanum raw material, a zirconium raw material, and/or a hafnium raw material such that the chemical composition is represented by a chemical formula Li7-xHxLa3M2O12 (M represents Zr and/or Hf, and 0≤x≤3.2), and heating the mixture in an atmosphere in which an oxygen gas is present, such as in air. The lithium raw material is at least one of metal lithium and a lithium compound. The lanthanum raw material is at least one of metal lanthanum and a lanthanum compound. The zirconium raw material is at least one of metal zirconium and a zirconium compound. The hafnium raw material is at least one of metal hafnium and a hafnium compound.
Li7La3M2O12 (M represents Zr and/or Hf) may be synthesized by weighing and mixing compounds including two or more of lithium, lanthanum, zirconium, and hafnium such that the chemical composition is Li7La3M2O12 (M represents Zr and/or Hf) and heating the mixture in an atmosphere in which an oxygen gas is present, such as in air. The lithium compound is not particularly limited as long as the compound contains lithium. Examples thereof include Li2CO3, LiOH.H2O, LiNO3, LiCl, Li2SO4, Li2O, and Li2O2. Further, lithium lanthanum oxides such as LiLaO2, lithium zirconium oxides such as Li2ZrO3, and the like may be exemplified. Among these, a lithium carbonate Li2CO3 or the like is preferable.
The lanthanum compound is not particularly limited as long as the compound contains lanthanum. Examples thereof include La2O3, La2(CO3)3, and La(NO3)3.6H2O. Among these, a lanthanum oxide La2O3 or the like is preferable. The zirconium compound is not particularly limited as long as the compound contains zirconium. Examples thereof include ZrCl4 and ZrO2. Further, La2Zr2O7 which is a lanthanum zirconium compound, or the like may be exemplified.
A specific method for producing the raw material complex oxide is as follows. First, a mixture including a lithium raw material, a lanthanum raw material, and a zirconium raw material and/or a hafnium raw material is prepared. Each raw material is preferably mixed at such a ratio that the chemical composition is represented by a chemical formula Li7-xHxLa3M2O12 (M represents Zr and/or Hf, and 0≤x≤3.2). In addition, the mixing method is not particularly limited as long as each raw material can be uniformly mixed, and for example, the raw materials may be mixed in a wet or dry method using a known mixing machine such as a mixer.
Next, the mixture is put into a firing vessel and fired. In a case of using an alumina firing vessel, aluminum is mixed in the mixture and thus this case is not preferable. Accordingly, for the purpose of obtaining a good proton conductor, a non-alumina-based ceramic firing vessel or the like is preferably used and an yttrium stabilized zirconia (YSZ) firing vessel or the like is preferably used. The firing temperature can be appropriately set according to the raw material and the highest temperature is preferably 900° C. to 1200° C. and more preferably 950° C. to 1150° C. In addition, the firing atmosphere is not particularly limited, and firing may be typically carried out in an oxidizing atmosphere or in air.
In addition, in a case in which the time for firing at a high temperature is long or in a case where the number of times of firing is large, lithium volatilizes at a high temperature and thus the amount of lithium in the chemical composition is reduced. In such a case, it is preferable to use a mixture in which the amount of lithium has been excessively set to 30 mol % or less in advance compared to the desired compositional ratio of Li7-xHxLa3M2O12 (M represents Zr and/or Hf, 0≤x≤3.2). The firing time can be appropriately changed according to the firing temperature or the like. A cooling method is not particularly limited and typically, natural cooling (cooling in the furnace) or slow cooling may be used. After firing, if necessary, the fired material is pulverized by a known method and while changing the highest temperature, firing may be further carried out again one or two times. The degree of pulverization may be appropriately controlled according to the firing temperature or the like.
Through the exchange step of bringing the raw material complex oxide of Li7-xHxLa3M2O12 (M represents Zr and/or Hf, 0≤x≤3.2) thus obtained and the compound having a hydroxy group or a carboxyl group into contact with each other to exchange at least some of lithium of the raw material complex oxide and hydrogen of the compound having a hydroxy group or a carboxyl group, a complex oxide represented by a chemical formula Li7-xHxLa3M2O12 (M represents Zr and/or Hf, and 3.2<x≤7) is obtained. According to the production method, precipitation of lanthanum hydroxide which is a byproduct can be suppressed and a garnet type proton conductor as a single phase can be prepared. In addition, a hydrogen exchange reaction is reliably advanced and thus the hydrogen content can be maximized.
It is preferable that the compound having a hydroxy group or a carboxyl group is contained in an acidic aqueous solution, or that the compound having a hydroxy group or a carboxyl group is alcohol. The alcohol is preferably a primary alcohol. For example, methanol, ethanol, 1-propanol, 1-butanol, 1-hexanol, 1-heptanol, and the like may be used. Among these, methanol or ethanol having a low boiling point is particularly preferable. The compound having a carboxy group is not particularly limited and as long as the compound is an organic acid compound having a carboxy group. Preferable is carboxylic acid and examples thereof include benzoic acid, phthalic acid, acetic acid, and formic acid.
The temperature in the exchange step (hereinafter, referred to as “exchange temperature” in some cases) can be set from the viewpoint of the boiling point of an aqueous compound or non-aqueous compound having a hydroxy group or a carboxyl group to be used and the ion exchange rate. The exchange temperature is preferably, for example, 80° C. or higher, more preferably 100° C. or higher, and even more preferably 120° C. or higher. The exchange temperature is desirably 220° C. or lower from the viewpoint of suppressing volatilization of the solvent as much as possible. The reaction time in the exchange step (hereinafter, referred to as “exchange time” or “holding time” in some cases) can be appropriately changed according to the kind and amount of aqueous compound or non-aqueous compound having a hydroxy group or a carboxyl group to be used. The exchange time is preferably 12 hours or longer and more preferably 100 hours or longer to further advance the exchange reaction.
A method for maintaining the exchange temperature (hereinafter, referred to as a “heating method” in some cases) is not particularly limited as long as the method is a method for carrying out heating while suppressing volatilization of the solvent of the aqueous compound or non-aqueous compound. As the heating method, for example, heating using a circulating tube provided with a cooling device or continuous heating capable of handling an exchange step in an airtight vessel or an exchange step in a supercritical state, or the like is preferable. As the heating method, a method for heating a beaker made of PTFE in an autoclave made of SUS or the like is more preferable. After heating, the temperature is decreased to room temperature and then the material is sufficiently washed with the solvent used for reaction and followed by washing with water or ethanol. The material is finally sufficiently dried at about 60° C. to obtain a complex oxide. At this time, in order to remove extra lithium, a step for washing with water may be further added.
In the fuel cell according to the embodiment of the present invention, Li7-xHxLa3M2O12 (M represents Zr and/or Hf, and 3.2<x≤7) is used as an electrolyte material. Except that the complex oxide of the embodiment is used as a solid electrolyte ceramic material, a cell element of a known intermediate temperature operation type fuel cell (of plate type, cylindrical type, cylindrical plate type, or the like) can be adopted as it is. Examples of the intermediate temperature operation type fuel cell include a solid polymer fuel cell, a phosphoric acid fuel cell, a molten salt fuel cell, a solid oxide fuel cell, an alkali electrolyte fuel cell, a direct fuel cell, a bio fuel cell, and the like.
The complex oxide of the embodiment is produced in the form of powder. Therefore, in order to use the complex oxide of the embodiment for the solid electrolyte, a press molding technique, a coating technique, a film formation technique, or the like is applied to obtain a molded body. Examples of the press molding technique include a sintering molding method, a pressure molding method, and an electric pressure sintering method. Examples of the coating technique include a screen printing method, an electrophoresis (EPD) method, a doctor blade method, a spray coating method, an ink jet method, and a spin coating method. Examples of the film formation technique include a vapor deposition method, a sputtering method, a chemical vapor deposition (CVD) method, an electrochemical vapor phase growth method, an ion beam method, a laser ablation method, an atmospheric pressure plasma film formation method, a reduced pressure plasma film formation method, and a composite film formation method.
As the material for the fuel electrode, a mixture of a metal catalyst and a ceramic powder material formed of a proton conductor can be used. As the metal catalyst, noble metals stable in a reducing atmosphere and having hydrogen oxidation activity, such as nickel, iron, cobalt, platinum, ruthenium, or palladium can be used. In addition, as the proton conductor, the complex oxide of the embodiment can be used but in addition to the complex oxide, Ba(Zr,Y)O3, Sr(Zr,Y)O3, Ba(Ce,Y)O3, a phosphate-based proton-conductive oxide, and the like can be used. The mixed state of the metal catalyst and the ceramic powder material formed of the proton conductor may be a physically mixed state or may be powder modification to the metal catalyst or metal catalyst modification to the ceramic material.
As the material for the air electrode, a known powder ceramic material as the material for an air electrode of a solid oxide fuel cell can be used. For example, metal oxides of Co, Fe, Ni, Cr, and Mn having a perovskite structure or the like can be used. Specifically, oxides such as (Sm,Sr)CoO3, (La,Sr)MnO3, (La,Sr)CoO3, (La,Sr)(Fe,Co)O3, and (La,Sr)(Fe,Co,Ni)O3 may be used. Among these, (La,Sr)(Fe,Co)O3 is preferable. These ceramic materials may be used alone or as a mixture of two or more thereof.
In the following examples, the features of the present invention will be further clarified. The present invention is not limited to the examples.
(Synthesis of Complex Oxide Li7-xHxLa3Zr2O12 (3.2<x≤6.6))
1 g of a raw material complex oxide Li7La3Zr2O12 (manufactured by Kojundo Chemical Lab. Co., Ltd.) powder and 20 mL of anhydrous ethanol (guaranteed grade reagent, manufactured by Wako Pure Chemical Industries, Ltd.) were put into a PTFE beaker having an internal volume of 100 mL, and the beaker was set in a SUS pressure resistant vessel. The SUS pressure resistant vessel was put into a dryer and held at a highest temperature of 120° C. for 10 hours, 24 hours, 48 hours, 120 hours, and 240 hours. Thereafter, cooling was carried out, the resultant was washed with ethanol, and then only the powder sample was taken out. Then, the powder was dried in air at 60° C. to collect the powder samples of each complex oxide.
The crystal structure of each of the complex oxides obtained was investigated by a powder X-ray diffraction device (trade name: SmartLab, manufactured by Rigaku Corporation). It was confirmed that the complex oxides at each holding time of 24 hours, 48 hours, 120 hours, and 240 hours had good crystallinity and was a single phase of a garnet type structure belonging to a cubic system. On the other hand, the complex oxide at a holding time of 10 hours had a peak derived from the tetragonal crystal of a raw material complex oxide at a skirt position of the peak of the cubic crystal. The powder X-ray diffraction chart of each complex oxide at each holding time of 10 hours, 24 hours, 48 hours, and 120 hours are shown in
In addition, as a result of carrying out refinement of the lattice constant a of a cubic system which is the average structure by the least squares method with respect to each complex oxide at each holding time of 24 hours, 48 hours, 120 hours, and 240 hours, the values shown in Table 1 below were obtained. It was confirmed that each complex oxide at each holding time of 24 hours, 48 hours, 120 hours, and 240 hours obtained in the example holds a garnet type structure from the lattice constant.
In addition, as shown in
In addition, regarding the complex oxides at each holding time of 10 hours, 24 hours, 48 hours, 120 hours, and 240 hours, the quantitative analysis of the amount of lithium, the amount of lanthanum, and the amount of zirconium was carried out using an ICP emission analyzer (P-4010 type, manufactured by Hitachi, Ltd.). The result thereof is shown in Table 2. On the assumption that lithium is exchanged for hydrogen, it was found that each complex oxide was Li7-xHxLa3Zr2O12 (3.2<x≤6.6).
Next, using a simultaneous thermogravimetric and differential thermal analytic measurement device (EXSTAR TG/DTA7200, manufactured by SII Nano Technology Inc. Ltd.), the thermal analysis of the complex oxides at each holding time of 24 hours, 48 hours, and 120 hours was carried out at a temperature rising rate of 10° C./min in a temperature range of 20° C. to 800° C. in a dry air atmosphere. The thermogravimetric (TG) curves are shown in
Assuming that the weight reduction is caused by volatilization of hydrogen included in the complex oxide in the form of H2O, the chemical formulae of each complex oxide at each holding time of 24 hours, 48 hours, and 120 hours could be calculated as Li1.37H5.63La3Zr2O12, Li1.49H5.51La3Zr2O12, and Li1.36H5.64La3Zr2O12, respectively.
In addition, the powder sample was pressed into pellets having a diameter Φ of 10 mm at a pressure of 60 MPa to prepare a solid electrolyte and Au was sputtered onto both surfaces of the solid electrolyte with a diameter Φ of 7 mm to form blocking electrodes. The conductivity of the solid electrolyte was measured under the conditions at a frequency of 32 MHz to 100 Hz and an amplitude voltage of 100 mV using a frequency response analyzer (FRA) (1260 type, manufactured by Solatron Co., Ltd.). Then, a resistant value was obtained from the arc of a Nyquist plot and the conductivity was calculated from the resistant value.
Further, the solid electrolyte was heated to 150° C. to 250° C. by a heater, while a predetermined temperature was being maintained, the conductivity of the solid electrolyte was measured, and the temperature dependency of the conductivity of the solid electrolyte was confirmed. The temperature dependency of the conductivity of the solid electrolyte is shown in
(Synthesis of Raw Material Complex Oxide Li7La3Zr2O12 Polycrystal)
Each of raw material powders of lithium carbonate (Li2CO3, manufactured by RARE METALLIC Co., Ltd., purity: 99.99%), lanthanum oxide (La2O3, manufactured by RARE METALLIC Co., Ltd., purity: 99.99%), and zirconium oxide (ZrO2, manufactured by RARE METALLIC Co., Ltd., purity: 99.99%) was weighed such that the substance amount ratio (molar ratio) became Li:LaZr=7.7:3:2. These materials were mixed in ethanol with a mortar made of agate and dried. Then, the mixture was put into an alumina crucible with a lid (grade SSA-S, model No. C3, manufactured by NIKKATO CORPORATION) and heated at 950° C. for 5 hours in air using a muffle furnace (FP310, manufactured by Yamato Scientific Co., Ltd.).
Thereafter, pulverization and mixing were carried out again and heating was carried out again at 980° C. for 5 hours in air to obtain a raw material complex oxide Li7La3Zr2O12 sample. The crystal structure of the obtained raw material complex oxide was investigated by a powder X-ray diffraction device (trade name: RINT-2550V, manufactured by Rigaku Corporation). It was confirmed that the raw material complex oxide (starting material) has good crystallinity and is a single phase of a garnet type structure belonging to a known tetragonal system. The powder X-ray diffraction chart is shown in
(Synthesis of Complex Oxide Li7-xHxLa3Zr2O12 (3.2<x≤6.6))
1 g of the raw material complex oxide Li7La3Zr2O12 powder synthesized above and 20 mL of anhydrous ethanol were put into a PTFE beaker having an internal volume of 100 mL, and the beaker was set in a SUS pressure resistant vessel. The SUS pressure resistant vessel was put into a dryer and held at a highest temperature of 120° C. for 24 hours. Thereafter, cooling was carried out, the resultant was washed with ethanol, and then only the powder was taken out. Then, the powder was dried in air at 60° C. to collect the powder sample of the complex oxide.
Powder samples of each complex oxide were collected in the same manner as described above except that instead of using 20 mL of anhydrous ethanol, 20 mL of 1-hexanol (guaranteed grade reagent, manufactured by Wako Pure Chemical Industries, Ltd.) or 20 mL of 2-propanol (guaranteed grade reagent, manufactured by Wako Pure Chemical Industries, Ltd.) was used. The crystal structure of each of the obtained complex oxides was investigated by a powder X-ray diffraction device (trade name: RINT-2550V, manufactured by Rigaku Corporation). It was confirmed that all of these complex oxides are single phases of a garnet type structure having good crystallinity. The powder X-ray diffraction charts thereof are shown in
As shown in
(Synthesis of Raw Material Complex Oxide Li7La3Zr2O12 Single Crystal)
1 g of the raw material complex oxide Li7La3Zr2O12 polycrystal powder synthesized in Example 2 and 1 g of lithium carbonate were weighed, mixed in a wet method, and dried. Then, the mixture was put into a gold crucible with a lid having an internal volume of 30 mL and heated at 1040° C. for 96 hours in air using a muffle furnace. Then, cooling to room temperature was carried out for 12 hours and a product was sufficiently washed with water. Thus, a polyhedral raw material complex oxide Li7La3Zr212 single crystal sample having a size of about 30 to 100 μm was obtained. The crystal structure of the raw material complex oxide was investigated using a single crystal X-ray diffraction device (trade mane: AFC-7S, manufactured by Rigaku Corporation). It was confirmed that the raw material complex oxide has good single crystallinity and has a garnet type structure belonging to a known tetragonal system.
(Synthesis of Complex Oxide Li1.5H5.5La3Zr2O12 Single Crystal)
0.1 g of the raw material complex oxide Li7La3Zr2O12 single crystal synthesized above and 20 mL of anhydrous ethanol were put into a PTFE beaker having an internal volume of 100 mL and the beaker was set in a SUS pressure resistant vessel. The SUS pressure resistant vessel was put into a dryer and held at a highest temperature of 120° C. for 186 hours. Thereafter, cooling was carried out, the resultant was washed with ethanol, and only the single crystal sample was taken out. Then, the sample was dried in air at 60° C. to collect the powder sample of the complex oxide.
The crystal structure of the complex oxide was investigated using a single crystal X-ray diffraction apparatus. It was confirmed that the complex oxide has good single crystallinity and has a garnet type structure belonging to a space group I-43d of a cubic system. In addition, the cubic system lattice constant a determined by single crystal X-ray diffraction was 13.075(3) Å. Further, the single crystal X-ray structure analysis was carried out by using collected single crystal X-ray diffraction intensity data (program: Xtal 3.7 was used). As a result, it was found that the obtained complex oxide was a new substance having atomic coordinates different from those in a known garnet type crystal structure. The atomic coordinate of the complex oxide in which the final R value is determined with an accuracy of 3.8% is shown in Table 3. Since the X-ray scattering power was excessively weak, the atomic position of the hydrogen atom could not be determined. However, the lithium atom position could be exactly determined. The crystal structural formula of the complex oxide was Li1.5H5.5La3Zr2O12. The crystal structural view is shown in
In addition, the identified atomic coordinates were used as the initial structural model, and the crystal structure analysis regarding the powder X-ray diffraction data of the complex oxide obtained at a holding time of 120 hours in Example 1 was carried out by a Rietveld method using a program RIETAN-FP. As a result, it was confirmed that good fitting of Rwp=13.38% and Re=6.95% as the final R values is exhibited and the crystal structure of the polycrystal complex oxide obtained in Example 1 is the same as the crystal structure of the single crystal complex oxide obtained in the example. The fitted pattern is shown in
(Synthesis of Raw Material Complex Oxide Li7La3Hf2O12)
Each of raw material powders of lithium carbonate, lanthanum oxide, and hafnium oxide (HfO2, manufactured by RARE METALLIC Co., Ltd., purity: 99.99%) was weighed such that the substance amount ratio became Li:La:Hf=7.7:3:2. These materials were mixed in ethanol with a mortar made of agate and dried. Then, the mixture was put into an alumina crucible with a lid and heated at 950° C. for 5 hours in air using a muffle furnace. Thereafter, pulverization and mixing were carried out and heating was carried out again at 980° C. for 5 hours in air to obtain a raw material complex oxide Li7La3Hf2O12. The crystal structure of the obtained raw material complex oxide was investigated by a powder X-ray diffraction apparatus (trade name: SmartLab (3 kW), manufactured by Rigaku Corporation). It was confirmed that the raw material complex oxide has good crystallinity and is a single phase of a garnet type structure belonging to a known tetragonal system. The powder X-ray diffraction chart is shown in
(Synthesis of Complex Oxide Li1.93H5.07La3Hf2O12)
A complex oxide powder sample was collected in the same manner as in Example 2 using anhydrous ethanol except that instead of using the raw material complex oxide Li7La3Zr2O12, the raw material complex oxide Li7La3Hf2O12 synthesized above was used. The crystal structure of the obtained complex oxide was investigated by a powder X-ray diffraction apparatus (trade name: SmartLab (3 kW), manufactured by Rigaku Corporation). It was confirmed that the complex oxide is a single phase of a garnet type structure having good crystallinity. The powder X-ray diffraction chart is shown in
Next, as in Example 1, the thermal analysis of the complex oxide was carried out. The TG curve is shown in
(Synthesis of Complex Oxide Li0.05H6.95La3Hf2O12)
1 g of the raw material complex oxide Li7La3Hf2O12 powder of Example 4, 20 mL of ion exchange water, and 2 g of benzoic acid (C7H6O2, manufactured by Wako Pure Chemical Industries, Ltd., purity: 99.5%) powder were put into a PTFE beaker having an internal volume of 100 mL and the beaker was set in a SUS pressure resistant vessel. The SUS pressure vessel was put into a dryer and held at a highest temperature of 200° C. for 24 hours. Thereafter, cooling was carried out, the product was washed with ethanol, and only the powder was taken out. Then, the powder was dried in air at 60° C. to collect the powder sample of the complex oxide.
The crystal structure of the obtained complex oxide was investigated using a powder X-ray diffraction apparatus (trade name: SmartLab (3 kW), manufactured by Rigaku Corporation). It was confirmed that the complex oxide is a single phase of a garnet type structure having good crystallinity. The powder X-ray diffraction chart is shown in
Next, as in Example 1, the thermal analysis of the complex oxide was carried out. The TG curve is shown in
(Reflux Synthesis of Complex Oxide Li7-xHxLa3Zr2O12 (3.2<x≤6.6))
5 g of a raw material complex oxide Li7La3Zr2O12 (manufactured by Kojundo Chemical Lab. Co., Ltd.) powder and 100 mL of 1-hexanol (guaranteed grade reagent, manufactured by Wako Pure Chemical Industries) were put into a low temperature ion exchange treatment device (trade name: Chemi Chemi-200 type, manufactured by SIBATA SCIENTIFIC TECHNOLOGY LTD.) and the materials were subjected to a reflux operation under stirring at four kinds of synthesis temperatures of 100° C., 120° C., 140° C., and 160° C. for 24 hours. Thereafter, the resultant was washed with anhydrous ethanol and only the powder was taken out. Then, the powder was dried in air at 60° C. to collect the powder samples of each complex oxide.
The crystal structures of the obtained complex oxides were investigated by a powder X-ray diffraction device (trade name: SmartLab (3 kW), manufactured by Rigaku Corporation). It was confirmed that all of the complex oxides are single phases of a garnet type structure having good crystallinity. The powder X-ray diffraction chart is shown in
(Synthesis of Complex Oxide Li0.39H6.61La3Zr2O12)
1 g of a raw material complex oxide Li7La3Zr212 (manufactured by Kojundo Chemical Lab. Co., Ltd.) powder, 20 mL of anhydrous ethanol, and 2 g of benzoic acid (guaranteed grade reagent, manufactured by Wako Pure Chemical Industries, Ltd.) were put into a PTFE beaker having an internal volume of 100 mL and the beaker was set in a SUS pressure resistant vessel. The SUS pressure resistant vessel was put into a dryer and held at a highest temperature of 200° C. for 24 hours. Thereafter, cooling was carried out, the resultant was washed with ethanol, and only the powder was taken out. Then, the powder was dried in air at 60° C. to collect the powder sample of the complex oxide.
The crystal structure of the obtained complex oxide was investigated by a powder X-ray diffraction device (trade name: SmartLab (3 kW), manufactured by Rigaku Corporation). It was confirmed that the complex oxide is a single phase of a garnet type structure having good crystallinity. The powder X-ray diffraction chart is shown in
Next, as in Example 1, the thermal analysis of the complex oxide was carried out. The TG curve is shown in
(Synthesis of Complex Oxide H7La3Zr2O12)
A complex oxide powder sample was collected in the same manner as in Example 7 except that the highest temperature of the dryer was set to 220° C. The crystal structure of the obtained complex oxide was investigated by a powder X-ray diffraction device (trade name: SmartLab (3 kW), manufactured by Rigaku Corporation). It was confirmed that the complex oxide is a single phase of a garnet type structure having good crystallinity. The powder X-ray diffraction chart is shown in
Next, as in Example 1, the thermal analysis of the complex oxide was carried out. The TG curve is shown in
(Preparation of Molded Body and Electrolyte Film of Complex Oxide H7La3Zr2O12)
0.4 g of the complex oxide H7La3Zr2O12 synthesized above was pressurized by a uniaxial pressure molding method to obtain a pellet-like compact. The compact and 20 mL of ion exchange water were put into a PTFE beaker having an internal volume of 100 mL and the beaker was set in a SUS pressure resistant vessel. The SUS pressure resistant vessel was put into a dryer and held at a highest temperature of 180° C. for 24 hours. Thereafter, cooling was carried out and thus pellet-like solid electrolyte was obtained. As a result of calculating the relative density of the obtained solid electrolyte, the relative density was 78%. In addition, to 0.05 g of the complex oxide H7La3Zr2O12 powder synthesized above, a PTFE powder was mixed at a ratio of 4 wt %, and the mixture was pressurized by a uniaxial pressure molding method at 60 MPa to obtain a composite film of a thin film. The obtained composite film was a film-like dense molded body having a diameter of 10 mm, a thickness of 0.2 mm, and a mass of 0.0485 g.
(Synthesis of Complex Oxide Li6.25H0.75La3Zr2O12)
10 g of a raw material complex oxide Li7La3Zr2O12 (manufactured by Kojundo Chemical Lab. Co., Ltd.) powder and 500 mL of pure water were put into a glass beaker and stirred for 24 hours under the room temperature condition at 25° C. Thereafter, the resultant was washed with anhydrous ethanol and only a powder sample was taken out. Then, the sample was dried in air at 60° C. to collect the powder sample of the complex oxide.
The crystal structure of the obtained complex oxide was investigated by a powder X-ray diffraction device (trade name: SmartLab, manufactured by Rigaku Corporation). It was found that the complex oxide has good crystallinity and is a single phase of a garnet type structure belonging to the same tetragonal system as the raw material complex oxide. The quantitative analysis of the amount of lithium, the amount of lanthanum, and the amount of zirconium of the complex oxide was carried out using an ICP emission analyzer. On the assumption that lithium is exchanged for hydrogen, it was found that the complex oxide is Li6.25H0.75La3Zr2O12. It was confirmed that lithium of the raw material complex oxide is rarely exchanged for hydrogen only with the washing treatment with water at room temperature described above.
(Synthesis of Complex Oxide Li7-xHxLa3Zr2O12 Using Pure Water Only)
1 g of the Li7La3Zr2O12 powder of Example 2 and 20 mL of pure water were put into a PTFE beaker having an internal volume of 100 mL and the beaker was set in a SUS pressure resistant vessel. The SUS pressure resistant vessel was put into a dryer and held at five kinds of highest temperatures (exchange temperatures) of 80° C., 100° C., 120° C., 140° C., and 180° C. for 24 hours. Thereafter, cooling was carried out, the resultant was washed with ethanol, and only the powder was taken out. Then, the powder was dried in air at 60° C. to collect the powder samples of each complex oxide.
The crystal structure of each of the obtained complex oxides was investigated by a powder X-ray diffraction device (trade name: RINT-2550V, manufactured by Rigaku Corporation). It was confirmed that all of these complex oxides have a garnet type structure having good crystallinity as a main phase. The powder X-ray diffraction charts thereof are shown in
In addition, it was confirmed that the crystal structure of each complex oxide is not a space group Ia-3d but a space group I-43d since apparent peaks are observed near 22° and 53°. However, it was confirmed that impurity phase peaks were observed near 16°, 28°, and 39°, and particularly, the peak at 16° corresponds to lanthanum hydroxide. In a case where the exchange temperature is 180° C., it was determined that the intensity of these impurity peaks becomes stronger and the decomposition reaction of the complex oxides is advanced.
Next, as in Example 1, the thermal analysis of the complex oxide was carried out at an exchange temperature of 120° C. The TG curve is shown in
The complex oxide of the present invention can be suitably used as an electrolyte material in a fuel cell of an intermediate temperature operation type fuel cell system or the like.
Number | Date | Country | Kind |
---|---|---|---|
2015-164093 | Aug 2015 | JP | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP2016/074243 | 8/19/2016 | WO | 00 |