The invention relates to a pump aggregate of the kind as hereinafter described and depicted.
The pump aggregate known in practice and from the leaflet D 7900 “Compact Pump Aggregate Type HC” of the company HAWE Hydraulics, Heilmeier & Weinlein, Streitfeldstraβe 25, 81 Munich (Edition February 2001-01) has a substantially block shaped hollow cast body which is closed at round sealing surfaces by round, flat or deep drawn cover lids. The connection block is screwed to a side wall and communicates with the respective pump element or the pump element group via at least one pressure line which is installed inside. The stator is fixed by shrinkage in the holding collar for the stator. At least one pump element is mounted to the lateral wall of the bearing shield. The pump element is driven by the wet-pit electric motor. The power cable introduction towards the wet-pit electric motor is installed in one of the cover lids. A base type of the cast hollow body allows only a restricted number of different combinations of a wet-pit electric motor and of pump elements. Furthermore, the structure consists of many parts and is complicated in terms of assembly, mainly because different combinations have to be customized for the respective application. Due, among others, to the shape of the cast hollow body and of the round sealing seats for the cover lids, the cast hollow body has to have interior undercuts which need to provide casting moulds having interior radially moveable cores. The production of the cast hollow body is expensive since inserting and fixing interior cores means high costs and complicated labor.
Further pump aggregates are known from DE 24 13 691 A, DE 35 13 472 A and EP 0 676 851 A.
Pump aggregates of this kind in recent time have been used in increasing numbers in practice. Depending on the application requirements significantly differing hydraulic outputs are needed, which until now, only could be achieved by assembling individually customized and differing pump aggregates. A broad variation of types each in a small lot size, however, causes high manufacturing costs and assembly costs. For it exists a significant demand for that reason to have a motor pump aggregate of large variability and more hydraulic output for less money by using as many equal parts as possible.
It is an object of the invention to provide a pump aggregate of the kind as mentioned at the beginning which is adapted to cover a broad variety of differing installation sizes with as many equal parts as possible and which for this reason is less costly than the conventional ones. A part of the object is to provide a concept of a light metal hollow cast body for different types of pump aggregates into which concept a large number of functions, even selectively useable functions is incorporated already from the outset.
This object is achieved by the features of the invention herein described and depicted.
The integration of the channel already by casting into the lateral wall of the bearing shield defining the mounting surface for different kinds of pump elements can be realized for fair costs because then the casting mould does not need interior, radially moveable core parts. Furthermore, the integration facilitates the later installation of any type of pump element because the connection of the pump element with the connection block automatically will be established when mounting the pump element at the mounting surface. Furthermore, no separate pipings have to be produced and installed. The hollow body can be formed as a light metal chill casting having relatively high pressure resistance already by nature such that the channel formed by casting can be used for low pressure applications and medium pressure applications without having a pressure proof lining, e.g. in co-action with at least one gear-type pump element. The channel also can be used for connecting e.g. radial piston pump elements even for higher pressure ranges. Since the pressure resistance of chill casting in some cases might not be sufficient for higher pressure ranges, a pressure proof lining may be installed in the channel. Machining after treatments of the cast hollow body are carried out in correspondence with the respective application editions. A large variety of different types and capacities of such pump aggregates can be covered with one and the same cast hollow body which means savings for the production in connection with the simplification when mounting the respective pump element type, and which minimizes the assembly procedures.
In order to use a relatively pressure resistant chill casting, particularly an aluminium chill casting, for the cast hollow body it might be expedient if the inner side extends at both ends of the cast hollow body to the round sealing surfaces without any inner cast undercuts. For this reason, radially moveable core parts can be dispensed with in the interior of the cast hollow body such that the costs for the casting process can be reduced.
In one embodiment having a rotor shaft which is supported in the interior of the pump aggregate, however, not in a cover lid, a bearing shield is secured on the stator which bearing shield may be identical in construction for stators of wet-pit electric motors having different lengths. By the use of such bearing shields which are identical in construction, further costs can be saved. The respective bearing shield only needs to be mounted with holding screws of different lengths.
Expediently, the channel has first and second sections. The first section is about perpendicular to the longitudinal axis, while the second section is substantially parallel to the longitudinal axis. These sections can be cast easily.
In case that in a certain embodiment a gear wheel pump element is mounted on the mounting surface of the lateral wall of the bearing shield, the channel either as it has been formed by the casting process or with minor after treatment can be used to directly connect the pump element to the connection block. To use the cast channel directly for the pressurized oil, basically is not conventional in case of light metal cast parts. This measure, however, saves the prefabrication and installation of pipings because e.g. aluminium chill cast is sufficiently pressure resistant to withstand the pressures in the low-pressure range or the medium-pressure range of gear wheel type pump elements without problems.
In contrast, if in another embodiment having at least one radial piston pump element, a higher pressure range has to be reckoned with, it might be expedient to mount the radial piston pump element with a steel connection block in a bore of the lateral wall of the bearing shield which bore intersects the first section of the channel. The bore can be made for low costs. The steel connection block and the steel lining inserted into the first section of the channel suffice to fulfil the pressure requirements and protect the casting material in the channel against the high pressure. Any machining treatments of the cast hollow body needed in this embodiment can be carried out with simple toolings and in simple labour steps for fair costs as the basic dimensional prerequisites are already provided by the casting process.
In order to avoid undesirable strong pulsations when providing a single radial piston pump element only, expediently several radial piston pump elements are mounted at the mounting surface, which piston pump elements are offset to each other in circumferential direction, and which are mounted in combination with steel connection blocks which assure the necessary pressure resistance. Pressure pipings installed, in some cases soldered, between the steel connection blocks form a pressure collecting system which is to be connected with the connection block via the lined channel. The pressure collecting system may be a substructure group which can be prefabricated for fair costs, in some cases already combined with the radial piston pump elements.
It may be expedient for the casting process when the wall of the cast hollow body is cylindrical. In this case, a small loss of oil volume has to be tolerated in comparison to a block shaped cast hollow body. However, this is a negligible drawback in view of the simplifications of the manufacturing achieved by this shape.
In view of high rigidity and desirable strong heat radiation to the exterior, the outer circumference of the cast hollow body is defined substantially by four arched sections, the radius of curvature of which substantially corresponds to the inner diameter of the cylindrical wall of the cast hollow body. Longitudinal ribs are already provided by the casting process between the cylindrical wall of the cast hollow body and the outer circumference.
In an expedient embodiment, the longitudinal ribs may define four groups, seen in a cross section of the cast hollow body such that the ribs in each group are parallel to each other, however, are offset from one group to another by about 90°.
The loss of the volume for the oil, caused by the cylindrical shape of the cast hollow body can be easily compensated for by using caps as the cover lids, which caps are secured to the round sealing surfaces. Each cap may be a cast body e.g. made from aluminium chill cast and may be shaped such that it does not have any inner undercut portions. For this reason the caps can also be produced for fair costs. The outer circumference of the caps corresponds to the outer circumference of the cast hollow body. In this case it is possible to combine caps having different heights with a basic type of the cast hollow body in order to achieve different oil volumes. The cap shape and design of the caps, which are very simple in terms of the casting process for forming them, further allows to provide an oil inlet opening and/or an oil outlet opening adjacent to the edge of the cap in the front side of the cap and in the sidewall of the cap, which openings, preferably, are offset to each other about the longitudinal axis by about 180°. Depending on the aggregate application position, i.e. in lying position or in up-right standing position, the respective most advantageous opening can be used for filling in oil and/or for draining oil. By equipping each cap with the openings already from the outset selectively useable optimum filling facilities and the draining facilities are provided, i.e. for the application cases: lying, standing or overhead position. These useful facilities can be provided without the need of time consuming and costly labour steps during the manufacturing of the respective mounting form of the pump aggregate.
The wide degree of freedom of chill cast technology with respect to shaping allows to already integrate the connection block into the wall of the cast hollow body, expediently into a thickened wall region and such that, expediently, no inner undercuts are formed which would need a costly casting process with inner-side moveable cores. In some case, the connection block even can be prepared by casting such that it will suffice all upcoming requirements for different concepts of the pump aggregate, e.g. for a single circuit system or for a dual circuit system, for connecting the return line or the like.
Furthermore, a mount for a junction box or for a terminal strip can be provided by casting in the thickened region adjacent to the connection block, expediently including at least one duct for later mounting a power line introduction element. The arrangement of the power line introducing element in the wall of the cast hollow body results in the advantage of a simpler design of the cover lids or caps which close the ends of the cast hollow body. Moreover, the caps for both ends of the cast hollow body may be of identical construction (principle of equal parts).
The same base type of the cast hollow body is used in several pump aggregate types having different lengths. In the case the oil volume given by the size of the cast hollow body does not suffice, caps of different lengths can be mounted or even a prolongation ring out of a set of prolongation rings of different lengths may be installed between a respective cap and the cast hollow body. Also in this case the principle of identical parts is widely considered for creating different types of pump aggregates.
In this case, each prolongation ring should expediently also be a cast body without any inner undercut portions and should have about the cross section of the end of the cast hollow body such that it suits both the cast hollow body and the respective cap. Thanks to the inner side being cast without undercuts, the prolongation ring can be produced for fair cost from hard aluminium chill cast.
In an expedient embodiment, a return port may be provided at the same time by casting in the connection block such that after treatments for connecting or installing the return system remain minimal. In the case of a dual circuit system, a further channel may be drilled either into the lateral wall of the bearing shield or through the wall only for connecting at least one further pump element. In this case, an installed steel lining in a further channel could be expedient in order to assure sufficient pressure resistance.
Although the ribs of the cast hollow body already result in a very effective cooling of the oil contained in the pump aggregate, which cooling capacity, in some cases, even allows a permanent operation, additionally a fan wheel may be provided on at least one cap of the pump aggregate which fan wheel cools the cooling ribs with air in order to achieve ideal prerequisites for a permanent operation of the pump aggregate. The fan wheel may either be driven by the rotor shaft, which is extended through the cap to the exterior, or by a separate driving motor which in some cases, may even be arranged externally.
Aluminium chill cast, at least in the cast hollow body, expediently also in the caps and the prolongation rings, allows to achieve high pressure resistance and provided that interior undercuts are avoided, fair manufacturing costs due to the elimination of interior radially movable cores. Outer cores which are moveable in radial and/or axial direction, namely do not significantly increase the costs when applying the chill casting technique in comparison with additional technical efforts of inner radially moveable cores.
Embodiments of the invention will be explained with the help of the drawings. In the drawings is:
A pump aggregate A shown in
The ends of the cast hollow body 1 are closed by the caps 8, 9. Each cap has a front side and a skirt-like outer side. In the front side and the outer side openings 5, 6 are provided which are offset to each other by about 180°. Circular grooves for sealing elements are machined into the sealing surfaces 13. The junction box 4 is mounted on top of the mount 10. In the mount 10 a power cable introducing element is inserted in sealed fashion such that the power cable introducing element 21 extends through the opening 11 into the interior. The mounting surface 18 is treated by machining in
In order to provide different capacity stages of the electric motor, stators and rotors and rotor shafts having different lengths may selectively be used, expediently always with the same second bearing shield 25 being of identical construction. Only the tensioning screws 26 then have to have different lengths for these cases. The stator windings are indicated with reference number 30. The gear-wheel type pump element 22 is directly connected with the outer side of the connection block 3 via the channel K, i.e. via the first and second sections 19, 20. The pressure resistance of aluminium chill cast suffices to handle lower pressures or medium pressures without additional protection which pressure ranges are conventional for a gear wheel-type pump element.
The embodiment of the pump aggregate in
In particular, a radial piston pump element 30 is mounted by fixation screws 34 on the mounting surface 18″ by using a steel connection block 35 which is fitted into a bore drilled into the lateral wall 16 of the bearing shield. The bore intersects the first section 19 of the channel K. A connection bore 36 which extends substantially parallel to the longitudinal axis and a receiving bore 37 intersecting the connection bore 36 are provided in the steel connection block 35. The receiving bore 37 is aligned with the first section 19 of the channel K. A steel lining 38 is inserted into the first section 19 of the channel K, e.g. from the outer side. The steel lining 38 e.g. is a steel sleeve which extends into the receiving bore 37 and which is sealed against the first section inner wall by o-rings 39.
According to
In a not shown embodiment of the pump aggregate A of
Since the radial piston pump elements 33 are driven by an eccentric portion provided on the rotor shaft 23, a larger bearing is provided here for the rotor shaft 23 and, for this reason, the passage 17 shown in
For a type of a pump aggregate A which is longer than the one as shown in the preceding figures, in view of a larger oil volume and/or a larger mounting length of the wet-pit electric motor and/or of the pump elements instead of the shown caps 8, 9 one or two higher or longer caps may be mounted originating from a kit of caps of different heights. Furthermore, it is possible to prolong the construction length of the cast hollow body 1 by means of at least one prolongation ring R according to
Number | Date | Country | Kind |
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20 2005 005 620.0 | Apr 2005 | DE | national |