Quick set up wire descaler

Information

  • Patent Grant
  • 6694584
  • Patent Number
    6,694,584
  • Date Filed
    Friday, August 2, 2002
    21 years ago
  • Date Issued
    Tuesday, February 24, 2004
    20 years ago
Abstract
A descaler is provided for descaling the scale on hot finished wire or green rod. The descaler comprises two rollers that are mounted to a rotatable support plate. The support plate and the rollers rotate in unison. One of the rollers pivots relative to the support plate such that the rollers can be positioned substantially parallel to allow wire to be easily fed between the rollers for set up purposes and can be positioned substantially perpendicular in which the rollers are arranged to effect wire descaling when wire is pulled through the descaler. Rotation of the roller support plate from the initial set up position automatically pivots the one roller into the working position. The pivoting movement of the one roller is accomplished using the tension of the wire that is created as the roller support plate is rotated and/or a cam mechanism.
Description




FIELD OF THE INVENTION




The present invention relates generally to descalers for descaling the scale on wire which occurs as an undesirable byproduct in the manufacture of hot finished wire or “green rod”, and more particularly to the initial wire set up of such descalers at a location upstream of a wire drawing machine or other wire consumption machine.




BACKGROUND OF THE INVENTION




Hot finished wire (also known as “green rod”) is a desirable material used in many commercial applications. Although hot finished wire has certain desirable characteristics in comparison to other types of wire, the commercial manufacturing process for producing hot finished wire creates scale as an undesirable byproduct on the exterior surface of the wire (also known as “mill scale”). It is usually desirable to remove the scale on the wire for a number of reasons including aesthetics.




Descalers are frequently used at an upstream location of wire consumption operations (e.g. wire cutting machines) to remove the scale on the hot finished wire prior to use. Often times, these descalers are located upstream of a wire drawing machine. The wire drawing machine includes a capstan and drawbox for reducing the diameter of the wire. Wire drawing machines are generally disclosed in U.S. Pat. No. 4,917,285 to Shosie; U.S. Pat. No. 5,097,688 to Taylor et al.; U.S. Pat. No. 6,000,656 to Taylor et al.; and U.S. Pat. No. 6,109,082 to Taylor, et al; the entire disclosures of which are hereby incorporated by reference. Descalers often have a mounting flange that mounts directly along the upstream side of such wire drawing machines.




To descale the wire, wire descalers commonly have a pair of sheaves or rollers that are arranged along generally perpendicular axes of rotation. As wire is pulled through the descaler, one roller alternately stretches and contracts the opposing top and bottom surfaces of the wire while the other roller alternately stretches and contracts the opposing lateral side surfaces of the wire. The perpendicular arrangement of the rollers ensures that the outer surface of the wire is effectively stretched, contracted or bent in substantially all directions. Because scale is brittle, the bending of the wire in two different directions causes the scale to fall off the wire and thereby leaves a more desirable exterior finish on the wire. Each roller also typically includes a carbide hub insert at the inner radial periphery of the roller for wear resistance and to engage the wire to assist in scale removal.




During wire drawing operations when an active wire coil is being consumed, the wire descaler works automatically to descale the wire as it is pulled through the descaler. However, once the active wire coil is consumed, the problem arises that the leading end of a new wire coil must be fed through the complex looped path created by the perpendicularly oriented and horizontally spaced rollers of the wire descaler. In the past, set up of wire descalers has been a laborious task requiring extensive manual manipulation of the wire to wind the wire through the rollers of the descalers.




Two commercially available descalers include the RMG MD-10 Descaler Attachment and the RMG MD-14 Descaler Attachment, both manufactured by Rockford Manufacturing Group, Inc., the assignee of the present invention. Both of these descalers have been successful in descaling wire utilizing perpendicularly oriented sheaves or rollers.




In the MD-10 Descaler, the rollers are arranged at fixed positions in perpendicular orientation to each other. Set up of this descaler is accomplished by manually pulling wire through the descaler inlet, manually looping wire around the forward roller, manually bending the wire rearwardly toward the rear roller, and then underneath and around the rear roller and back forward through the descaler outlet. Since all of the bends and loops in the wire are performed manually, it will be readily appreciated by those skilled in the art that this is a fairly laborious task. Even if a worker uses sufficiently long strands of wire to provide additional leverage for wire easier bending, set up of this descaler is still a time consuming task and requires a significant amount of manual effort and skill.




The RMG MD-14 Descaler may be used with heavier wire gauges as compared with the MD-10 Descaler. In the MD-14 Descaler, one of the rollers is movable while the other roller is secured in a fixed position. In the MD-14 Descaler, the rollers are initially spaced horizontally with parallel vertical axes of rotation. To set up this descaler, wire is first pulled through the inlet and the outlet of the descaler and is threaded between the two rollers. A pry bar is often used to align and position the wire among and between the two rollers. The leading end of the wire is then typically pulled through a drawbox and secured to a gripper chain to prevent the wire from back feeding through the outlet during initial set up. After the wire is properly positioned between the rollers, a worker uses a pry bar to manually rotate the movable roller and its support assembly horizontally about and relative to the fixed position roller such that the movable roller is rotated in a semi-circle from the outlet end around the fixed position roller to the inlet end of the descaler. The pry bar is inserted into two different holes to accomplish this semi-circle of rotation. Once the movable roller reaches the inlet end of the descaler, its support assembly locks into position. Then, a worker manually raises and pivots the movable roller upward with the pry bar until the rotational axis of the movable roller is perpendicular to the axis of the fixed position roller. Finally, the wire running through the inlet end must then be manually repositioned to allow for insertion of the vertical guide rollers that typically are provided at the inlet end. Although the set up of the MD-14 reduces the manual handling of the wire, it still requires several different steps of manual effort to set up the descaler. As such, set up of this descaler is still a time consuming task and requires a significant amount of manual effort and skill.




The set up of the MD-14 and the MD-10 descalers are described in further detail in brochures entitled the “RMG MD-10 Descaler Attachment” and the “RMG MD-10 Descaler Attachment”, both dated May, 2000, and available from Rockford Manufacturing Group, Inc. Further detail can be had to those references for further details on the wire set up those machines.




BRIEF SUMMARY OF THE INVENTION




In view of the foregoing, it is a general objective of the present invention to provide a descaler for descaling scale on wire that is easier to set up.




It is another objective of the present invention to provide a descaler having a setup that may be substantially automated.




In accordance with these and other objectives, the present invention is directed toward a wire descaler in which rotation of one or more of the rollers about an offset axis automatically translates the rollers from a set up position in which the rollers are aligned along substantially parallel axes of rotation to a working position in which the rollers are aligned along substantially perpendicular axes of rotation.




According to one aspect of the present invention, a descaler comprises two rollers that are mounted to a rotatable support plate. The support plate and the rollers rotate in unison relative to a housing through rotational input provided along a drive shaft. The drive shaft is journalled in a bearing support housing which is mounted to the housing. At least one of the rollers pivots relative to the support plate. The rollers are movable between a set up position in which axes of the rollers are substantially parallel to provide for feeding of wire through the rollers and a working position in which the axes of the rollers are substantially perpendicular to effect wire descaling during operation when wire is pulled through the descaler. Rotation of the roller support plate from the initial set up position automatically pivots the rollers into the working position. Translation of the rollers from the set up position to the working position may be accomplished using the tension of the wire that is created as the roller support plate is being rotated, a cam mechanism, or a combination thereof.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is an isometric view of a wire descaler according to a preferred embodiment of the present invention.





FIGS. 2-4

are front elevation, side and plan views of the wire descaler shown in FIG.


1


.





FIG. 5

is an exploded isometric assembly drawing of a roller support element as used in the wire descaler shown in the previous drawings.





FIG. 6

is an exploded isometric assembly drawing of the pivoting support plate assembly for one of the rollers.





FIGS. 7-19

are isometric views of the wire descaler shown in

FIG. 1

illustrating initial wire set up of the wire descaler and showing different sequential angular orientations of the rollers of the descaler as the wire descaler is being set up for operation.











DETAILED DESCRIPTION OF THE INVENTION




Referring to the drawings, an embodiment of the present invention is illustrated as a descaler


10


for descaling the scale occurring on the exterior surface of hot finished wire


12


(also known as “green rod” in the industry). The descaler


10


includes a housing


14


having an inlet


15


for receiving scaled wire and an outlet


17


for outputting descaled wire during operation. The descaler housing


14


may include a hopper


16


to provide for collection of removed scale and a cover plate


18


that may be pivoted opened to allow for set up or closed to provide a shield against rotating components of the descaler. The housing


14


may also include a mounting flange


19


that can be fastened to a wire drawing machine


20


.




As shown in

FIG. 1

, the descaler


10


is typically positioned and mounted on the upstream side of a wire drawing machine


20


between the wire drawing machine


20


and a wire coil (not shown). The wire drawing machine


20


includes a capstan


22


and a drawbox


24


for reducing the diameter of the wire


12


. The capstan


22


typically includes a gripper mechanism (not shown) that can be secured to the leading end of the wire to secure the wire and provide a means for initially pulling the wire through the drawbox


24


and wrapping the wire about the capstan


22


.




When the descaler


10


is mounted to the wire drawing machine


20


, the outlet


17


of the descaler


10


aligns substantially with the drawbox


24


. The inlet


15


of the wire descaler


10


is positioned to receive wire from a wire coil. A pneumatic air wipe assembly


26


may be provided at the descaler outlet


17


to provide a means for blowing off residual scale dust remaining on the wire. At the descaler inlet


15


, wire may first be directed first through a large guide ring


28


having a large opening for providing rough orientation for the wire, and then through pairs of horizontal guide rolls


30


and vertical guide rolls


32


,


33


that have a smaller opening therebetween for more precise orientation of the wire


12


. One or both of the vertical guide rolls is removable to provide a larger opening for easier insertion of leading wire ends into the descaler


10


. In the disclosed embodiment, the vertical guide roll identified at reference number


33


as shown in

FIGS. 1 and 2

may be pulled out to allow for easier insertion of wire into the descaler


10


.




The descaler


20


includes a pair of sheaves or rollers


34


,


36


that are carried upon a support assembly comprised of a rotatable carriage including roller support plate


38


and a drive shaft


40


; and a stationary component comprising a bearing support hub


42


in the disclosed embodiment. The support plate


38


is affixed and cantilevered to the drive shaft


40


. The drive shaft


40


projects through the housing


14


and is journalled to and supported for rotation by the bearing support hub


42


which is mounted along the outside of the housing


14


. Referring to

FIGS. 2 and 4

, the rotational axis


44


of the drive shaft


40


is located between the rollers


34


,


36


such that rotation of the drive shaft


40


causes the support plate


38


and the rollers


34


,


36


to rotate in unison as shown generally in

FIGS. 7-19

. The drive shaft


40


includes a workable end


46


that is located preferably along the outside of the housing


14


to provide for attachment of the drive shaft


40


to a manual crank/lever that can be rotated manually, or alternatively an actuator


48


as schematically shown in

FIGS. 3 and 4

which may take the form of an electrical motor, a fluid powered motor or cylinder, or other appropriately driven actuating mechanism. Leverage or gear reduction mechanism may be used between the actuator mechanism and the shaft


40


to reduce torque required to rotate the support plate assembly (e.g. a chain and sprocket connected to a hard crank).




As shown in

FIGS. 5 and 6

, each roller


34


,


36


may include a shaft


50


, a pair of disc-shaped sheave elements


54


, and a carbide insert


56


. The carbide insert


56


is adapted to engage the wire and is sandwiched between the sheave elements


54


. The shaft


50


is journalled in a bearing housing such that each roller


34


,


36


is freely rotatable relative to the bearing housing


52


. The first roller


34


rotates about a first roller axis


62


, while the second roller


36


rotates about a second roller axis


64


.




In the preferred embodiment, the horizontal and vertical positions of the first roller


34


are fixed relative main support plate


38


. The way in which the first roller


34


is mounted to the support plate


38


is illustrated in FIG.


5


. As shown therein, the bearing housing


52


for the first roller


34


is fastened to a mounting plate


58


in turn is mounted in horizontal spaced relation to the main roller support plate


38


. Spacing blocks


60


space the mounting plate


58


from the main roller support plate


38


for the first roller


34


. In the preferred embodiment, when the main roller support plate


38


rotates about the drive shaft axis


44


, the first roller


34


also rotates about the first drive shaft axis


44


.




Referring to

FIGS. 5 and 6

, the bearing housing for the second roller


36


is fastened to a pivot plate assembly


66


such that the second roller


36


is pivotable relative to the first roller


34


. The pivot plate assembly


66


includes a mounting plate


68


, a pair of support arms


70


, a pivot pin


74


and a hinge bracket


72


. The bearing housing


52


for the second roller


36


is fastened to the mounting plate


68


and the support arms


70


. The support arms


70


are spaced apart with one arm located on each end of the hinge bracket


72


. The pivot pin


74


extends through holes in the arms


70


and through a center bore in the hinge bracket


72


to provide a pivot joint and thereby allow for pivoting of the second roller


36


relative to the main roller support plate


38


.




The second roller assembly shown in

FIGS. 5 and 6

also includes a cam follower in the disclosed form of a cam roller


76


that is mounted to one of the support arms


70


at a location offset from the pivot joint/pin


74


. When the cam roller


76


is mechanically engaged or driven, it urges the second roller


36


and its supporting components to pivot and rotate about the pivot pin


74


. In that regard, cam guide


78


(e.g. a rectangular block as shown, or an angled surface or an eccentric) is secured or provided along the inside of the housing


14


for engaging the cam roller


76


at a predetermined angular position of the rotatable support plate


38


to cause or assist in the pivoting of the second roller


36


.




As can be readily appreciated by the foregoing description, rotation of the drive shaft


40


causes the roller support plate


38


and the rollers


34


,


36


carried thereon to rotate in unison about the rotational axis


44


defined by the drive shaft


40


. The second roller


36


also pivots relative to the first roller


34


through the provision of the supporting pivot plate assembly


66


. This arrangement provides for a new way to set up the descaler


10


each time the leading end of a new wire coil must be feed through the wire descaler


10


. This will be described in further detail below with reference to

FIGS. 7-19

.




In operation, once a wire coil is exhausted and the leading end of a new coil is to be installed through the wire descaler


10


, the rollers


34


,


36


are first returned to an initial set up position as shown in FIG.


7


. This is accomplished through rotation of the drive shaft


40


. The removable pin


33


at the inlet


15


is also typically removed to facilitate feeding of wire into the housing


14


of the descaler


10


. In this initial setup position shown in

FIG. 7

, the rollers


34


,


36


are vertically spaced by a vertical gap


80


horizontally between the inlet


15


and the outlet


17


. This allows for quick and easy manual insertion of the wire


12


through the inlet


15


, through the vertical gap


80


between rollers


34


,


36


and through the outlet


17


with little or no bending of the wire


12


. The wire


12


is preferably received between the sheave elements


54


of the lower roller


34


for alignment purposes.




It should be noted that in the initial set up position as shown in FIG.


7


and prior to rotation of the drive shaft


40


, the rotational axes


62


,


64


of the rollers


34


,


36


are aligned substantially parallel. This parallel alignment ensures that when the rollers


34


,


36


are subsequently rotated about axis


44


via the drive shaft


40


(as shown in subsequent FIGS.


8


-


11


), that the wire


12


is guided into and trapped between the respective sheave elements


54


for both of the respective rollers


34


,


36


. It will be appreciated that an exact or precise parallel relationship is not required to achieve installation of the wire with substantially no bending, and guiding and trapping of the wire


12


on the rollers


34


,


36


between sheave elements


54


, as the inner angled conical surface


55


of the sheave elements


54


and/or horizontal spacing of sheave elements


54


allow for some variation or slight skew (hence the term “substantially parallel”). The inner angled surface of the sheave elements


54


also provides a mechanism to accommodate and correct for slight bends in the wire that often occur as wire is pulled off a new wire coil and thereby ensure that the wire


12


does not slip off of the rollers


34


,


36


as the descaler is being set up.




Once the leading end of the wire


12


is feed through the outlet


17


, it is ordinarily pulled through the drawbox


24


(

FIG. 1

) and attached to a gripper mechanism (not shown) attached to the capstan


22


on the wire drawing machine


20


. By securing the wire


12


to the gripper mechanism, this prevents the wire


12


from backfeeding through the outlet


17


and into the descaler housing


10


during initial set up of the descaler


10


.




Once the leading end of the wire


12


is secured downstream of the outlet


17


, then the descaler


10


can be set up in a single step by rotating the drive shaft


40


through about 200° of rotation, which in turn rotates the rollers


34


,


36


in unison about the shaft axis


44


through about 200° of rotation as well. In the preferred embodiment, a single rotational movement of the drive shaft


40


in one direction is all that is necessary to complete set up of the descaler


10


into the working position shown in

FIGS. 1 and 19

. After the descaler


10


is located in the working position, the removable vertical guide roller


33


at the inlet


15


may be reinserted.




One of the advantages of the disclosed embodiment is that after the rollers


34


,


36


have been rotated into the working position shown in

FIGS. 1 and 19

, the wire is typically pulled and naturally urged towards the non removable vertical guide roller


32


. This allows for easy reinstallation of the removable vertical guide roller


33


with out the need to manipulate the wire at the inlet.





FIGS. 8-18

illustrate the descaler as rollers


34


,


36


are rotated in unison via the drive shaft


40


from the initial set up position shown in

FIG. 7

until the rollers


34


,


36


eventually reach the working position illustrated shown in FIG.


19


. As shown in

FIGS. 7-16

, the axes


62


,


64


rollers


34


,


36


remain substantially parallel for about the first 170° of rotation. Over this range of movement, the axes


62


,


64


rollers


34


,


36


remain substantially horizontally.




Then, over the next about 170° to about 200° of rotation the pivoting roller


36


and its pivot plate assembly


66


pivot until the axes


62


,


64


of the rollers


34


,


36


orient substantially perpendicular as shown in

FIGS. 17-19

. In the working position of

FIG. 17

, the axis


62


of the non-pivoting roller


34


remains substantially horizontal, while the axis


64


of the pivoting roller


36


is pivoted to a substantially perpendicular and substantially vertical orientation (see e.g. FIG.


2


). While in the working position, the rollers


34


,


36


are arranged to descale the wire as wire is pulled through the rollers


34


,


36


. The substantially perpendicular orientation of the roller axes


62


,


64


causes the wire to be stretched or bent in two different directions, a different direction by each different roller


34


,


36


sufficient to cause the brittle scale on the wire


12


to break and fall off.




It should be noted that as the rollers


34


,


36


are rotated in unison under the action of the drive shaft


40


that tension is created in the wire


12


. With the given arrangement of the rollers


34


,


36


relative to the drive shaft axis


44


as shown, this created tension pulls the pivoting pivotable roller


36


and its pivot plate assembly


66


toward the first roller


34


(over the about 170° to about 200° of rotation shown in FIGS.


17


-


19


). Thus wire tension created due to rotation of the drive shaft


40


or supporting element for the pivoting roller


36


is one means for translating the rotational motion into the pivoting action. Another means provided for achieving the same is a cam mechanism which engages at a predetermined angular orientation of the pivoting roller


36


and its pivot plate assembly


66


. The cam mechanism comprises the cam follower shown as a roller


76


and the cam guide element


78


. When the cam roller


76


strikes the cam guide element


78


at a predetermined angular position, the cam action drives and pivots the pivot plate assembly


66


and the roller


36


carried thereby about the pivot pin


74


. In a preferred embodiment both the cam mechanism and the tension are used to pivot the second roller


36


, although it will be appreciated that one of the means may be sufficient to provide the desired pivoting action. The cam mechanism, however, ensures that the pivot plate assembly does not simply drop down due to slack in the wire.




It is an advantage of the present invention that rotational motion is translated into pivoting action of the second roller


36


to bring the rollers


34


,


36


into a spaced apart working position in which the roller axes


62


,


64


are substantially perpendicular. In keeping with this advantage, it will therefore be appreciated that the present invention could also be applicable to descalers in which one of the rollers may also be located in a fixed position relative to the housing. Certain broader claims appended hereto are meant to include such other possibilities.




All references, including publications, patent applications, and patents, cited herein are hereby incorporated by reference to the same extent as if each reference were individually and specifically indicated to be incorporated by reference and were set forth in its entirety herein.




The use of the terms “a” and “an” and “the” and similar referents in the context of describing the invention (especially in the context of the following claims) are to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. The terms “comprising,” “having,” “including,” and “containing” are to be construed as open-ended terms (i.e., meaning “including, but not limited to,”) unless otherwise noted. Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., “such as”) provided herein, is intended merely to better illuminate the invention and does not pose a limitation on the scope of the invention unless otherwise claimed. No language in the specification should be construed as indicating any non-claimed element as essential to the practice of the invention.




Preferred embodiments of this invention are described herein, including the best mode known to the inventors for carrying out the invention. Variations of those preferred embodiments may become apparent to those of ordinary skill in the art upon reading the foregoing description. The inventors expect skilled artisans to employ such variations as appropriate, and the inventors intend for the invention to be practiced otherwise than as specifically described herein. Accordingly, this invention includes all modifications and equivalents of the subject matter recited in the claims appended hereto as permitted by applicable law. Moreover, any combination of the above-described elements in all possible variations thereof is encompassed by the invention unless otherwise indicated herein or otherwise clearly contradicted by context.



Claims
  • 1. A wire descaler for descaling scale on wire, comprising:a housing; a support carriage supported by the housing for rotation relative to the housing about a carriage axis; first and second rollers carried by the support carriage for rotation about first and second axes respectively, the first and second axes being offset from the carriage axis such that when the support carriage is rotated about the carriage axis, the first and the second rollers rotate in unison about the carriage axis, the first and second rollers being movable relative to each other between a set up position and a working position, wherein the first and second axes are substantially parallel in the set up position for facilitating loading of wire and are substantially perpendicular in the working position for facilitating descaling of wire; wherein during initial wire set up of the descaler, rotation of the support carriage relative to the housing rotates the first and the second rollers in unison and automatically translates the first and second rollers from the set up position to the working position.
  • 2. The wire descaler of claim 1 wherein when wire is fed through the rollers while in the set up position for initial setup of the descaler, wire tension is created in the wire during said rotation of the support carriage, said wire tension providing a force to translate the first and second rollers from the set up position to the working position.
  • 3. The wire descaler of claim 1 further comprising a cam mechanism comprising cooperating elements operatively connected to at least one of the rollers and the housing, the cooperating elements of the cam mechanism engaging at an angular position of the support carriage to drive at least one of the rollers toward the working position.
  • 4. The wire descaler of claim 1 wherein the first roller is fixed relative to the support carriage and the second roller is pivotally mounted to the support carriage for pivoting movement relative thereto.
  • 5. The wire descaler of claim 1 wherein the support carriage comprises an input shaft and a roller support plate, the roller support plate carrying the first and second rollers, the input shaft being journalled to a bearing housing mounted on the housing.
  • 6. The wire descaler of claim 5 further comprising an actuator mounted to the input shaft, a single rotary action of the actuator rotating the first and second rollers in unison and automatically translating the first and second rollers from the set up position to the working position.
  • 7. The wire descaler of claim 1 wherein the first and second rollers are vertically spaced in the set up position and are horizontally spaced in the working position.
  • 8. The wire descaler of claim 7 wherein wire when fed through the rollers the wire is free of tension and vertically spaced between the first and second rollers in the set up position and is biased to a state of tension in the working position.
  • 9. A wire descaler for descaling scale on wire, comprising:a housing; a bearing support hub mounted to the housing; a roller support plate inside the housing; an input shaft mounted to the roller support plate, the input shaft being journalled to the bearing support hub such that the roller support plate and the input shaft rotate relative to the housing about an input axis; a first roller mounted to the roller support plate offset from the input axis; a second roller pivotally mounted to the roller support plate offset from the input axis and in spaced relation to the first roller with the input axis between the first and second rollers; and wherein when wire is fed through the rollers for set up of the descaler, rotation of the input shaft thereby rotates the first and second rollers in unison with the support plate and also pivots the second roller relative to the first roller as the first and second rollers rotate in unison.
  • 10. The wire descaler of claim 9 wherein when wire is fed through the rollers while in the set up position for initial setup of the descaler, wire tension is created in the wire during said rotation of the roller support plate, said wire tension providing a force to pivot the second roller.
  • 11. The wire descaler of claim 9 further comprising a cam mechanism comprising a cam follower operatively connected the second roller and a cam guide mounted to the housing, the cam follower engaging the cam guide at an angular position of the roller support plate to drive the second roller toward a working position in which respective axes of the first and second rollers are substantially perpendicular.
  • 12. The wire descaler of claim 9 further comprising an actuator mounted to the input shaft, a single rotary action of the actuator rotating the first and second rollers in unison and automatically translating the first and second rollers from a set up position in which respective axes of the first and second rollers are substantially parallel to a working position in which respective axes of the first and second rollers are substantially perpendicular.
  • 13. The wire descaler of claim 9 wherein the first and second rollers are vertically spaced in a set up position in which respective axes of the first and second rollers are substantially parallel and are horizontally spaced in a working position in which respective axes of the first and second rollers are substantially perpendicular.
  • 14. The wire descaler of claim 13 wherein wire when fed through the rollers the wire is free of tension and vertically spaced between the first and second rollers in the set up position and is biased to a state of tension in the working position.
  • 15. A wire descaler for descaling scale on wire, comprising:a housing; a first roller supported by the housing for rotation about a first axis; a second roller supported by the housing for rotation about a second axis, a roller support element connecting at least the second roller to the housing, the roller support element being rotatable relative to the housing about a third axis offset from said second axis, wherein rotation of the roller support element rotates the second roller about the third axis, the second roller being pivotally mounted to the roller support element for a pivoting movement about a fourth axis, the second roller pivoting between a set up position wherein the first and second axes are substantially parallel for facilitating loading of wire and a working position wherein the first and second axes are substantially perpendicular for facilitating descaling of wire; and means for translating said rotation of the roller support element into pivoting movement of the second roller toward the working position such that as the roller support element rotates about the third axis over a range of movement, the second roller simultaneously pivots about the fourth axis.
  • 16. The wire descaler of claim 15 wherein said translating means comprises wire tension that is created when wire is fed through the rollers while in the set up position for initial setup of the descaler and when rotation of the roller support element occurs.
  • 17. The wire descaler of claim 15 wherein said translating means comprises a cam mechanism comprising cooperating elements operatively connected to the second roller and the housing, the cooperating elements of the cam mechanism engaging at an angular position of the roller support element to drive the second rollers toward the working position.
  • 18. The wire descaler of claim 15 wherein both of the first and second rollers are mounted to the roller support element, wherein rotation of the roller support element rotates the first and second rollers about the third axis in unison.
  • 19. The wire descaler of claim 18 further comprising an actuator mounted to the roller support element, a single rotary action of the actuator rotating the first and second rollers in unison and automatically translating the first and second rollers from the set up position to the working position.
  • 20. The wire descaler of claim 15 wherein the first and second axes are substantially parallel in a set up position for facilitating loading of wire and are substantially perpendicular in a working position for facilitating descaling of wire when wire is pulled through the descaler.
  • 21. The wire descaler of claim 20 wherein the first and second axes are aligned substantially horizontal in the set up position, and wherein the first axis is substantially horizontal and the second axis is substantially vertical in the working position.
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2109280 Jun 1983 GB
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Entry
Rockford Manufacturing Group, Inc., RMG Mechanical Descalers, May 2000, p. 3.1.
Rockford Manufacturing Group, Inc., RMG MD-10 Descaler Attachment and MD-10 Descaler Set-up, May 2000, pp. 3.2, 3.3.
Rockford Manufacturing Group, Inc., RMG MD-14 Descaler Attachment and MD-14 Descaler Set-up, May 2000, pp. 3.4, 3.5.