This application claims benefit of the Japanese Patent Application No. 2006-282682 filed on Oct. 17, 2006, and the Japanese Patent Application No. 2007-029774 filed on Feb. 8, 2007, which are hereby incorporated by reference.
1. Field of the Invention
The present invention relates to a radiator for cooling a fluid passing there through and a cooling system.
2. Description of the Related Art
Basic components of a cooling system, for example, a heat generating CPU (a heat source) have included a coolant jacket for absorbing heat from the CPU in contact therewith, a radiator and a fluid pump for circulating a coolant between the coolant jacket and the radiator. With regard to the individual components of such cooling systems, considerable efforts have been devoted which are intended for achieving further compactness and reliability that allow the components to be installed in a compact apparatus such as a notebook PC. These efforts are described, for example, in Japanese Unexamined Patent Application Publication No. H06-97338, U.S. Published Patent Application 2004/0042171, and U.S. Published Patent Application 2002/0195238.
Known radiators, however, are difficult to install in a low-profile compact apparatus such as a notebook PC, or are not sufficiently capable of heat radiation for such uses.
The present invention provides a low-profile compact radiator which can be installed in a narrow space and has a superior capability of heat radiation, and also provides a cooling system having excellent cooling performance.
A radiator is disclosed that comprises an inlet line and an outlet line for a coolant to be cooled, and a plurality of flow passage units each having a flow passage for the coolant flowing in from the inlet line and returning to the outlet line. The flow passage is connected between the inlet line and the outlet line in parallel with adjacent flow passages with a space there between.
In one embodiment, each of the flow passage units is formed specifically, for example, by joining a pair of flow passage plates together. The flow passage plates form a fluid flow passage, which is bent into a U-shape at least once. An inlet port and an outlet port, which are respectively connected to the inlet line and the outlet line and constitute a part of the inlet line and the outlet line, respectively, can be provided in each of the flow passage plates.
The above radiator can be employed for a cooling system together with a fan blowing air toward flow passage units of this radiator, a coolant jacket for absorbing heat from a heat source in contact therewith, and a fluid pump for circulating the coolant between the coolant jacket and the radiator. The disclosed cooling system may be characterized in that the radiator is disposed so that the inlet line is further away from the fan than the outlet line, and may also be characterized in that the fan is a centrifugal fan blowing air in a centrifugal direction, and is disposed so that, when the fan blows air toward the flow passage units, the volume of air delivered from the fan toward a second end side of the flow passage units, where coolant flow passages turn from the inlet line to the outlet line, is larger than toward a first end side of the flow passage units, where the inlet and outlet lines are located.
In the above radiator 20, if a flow rate of coolant passing through the inlet line 23 and the outlet line 24 is represented as “A”, and the number of the flow passage units 30 is represented as “n”, the flow rate of coolant passing through each of the flow passage units 30 can be expressed as “A/n”. Accordingly, it becomes possible to reduce the flow rate passing through each of the flow passage units 30 by increasing the number of the flow passage units 30 with respect to a certain flow rate passing through the inlet and outlet lines 23, 24, by which a sufficient cooling effect can be obtained.
Each of the flow passage units 30 is composed of a pair of flow passage plates 34U, 34L, which are joined together in face to face relationship. The flow passage plates 34U, 34L are each formed, for example, of a thermally conductive metal material by pressing, and each have a symmetrical shape (identical shape) with respect to the joint face (face where the flow passage plates are joined to each other).
The inlet port 31 and the outlet port 32 are respectively formed in spacer portions 37, 38, which are formed so as to project outwardly from the U-shaped recessed flow passage portion 36. A spacer protrusion 39, having the same height as the spacer portion 37 (38), is provided in the end portion opposite the spacer portion 37 (38) on the flow passage plate 34U (34L).
The above flow passage plates 34U, 34L are put together in opposite directions so that their recessed flow passage portions 36 each face outward, and are joined together at their joint faces 35, for example, by brazing. As a result, the coolant flow passage 21 is formed with the U-shaped recessed flow passage portions 36 protruding in opposite directions. As can be seen in
The five stacked flow passage units 30 stacked as described above are joined together by a flow passage block 40, which includes an upper body 41 having the inlet line 23 and the outlet line 24, and a lower body 42; the upper and lower bodies 41, 42 fix the five-stacked flow passage units 30 by holding them therebetween. On the upper body 41, there are formed a pair of annular-shaped recessed portions 43 into which the spacer portions 37 (38) of the uppermost flow passage unit 30 are each inserted using an O-ring 44, by which sealing of the coolant can be achieved (see
In the above radiator 20, accordingly, the coolant to be cooled is supplied from the inlet line 23 and is distributed to the individual passage units 30. That is, the coolant is fed from the inlet port 31 of each of the flow passage units 30 to the coolant flow passage 21, and is returned through the outlet port 32 to the outlet line. Since there is formed a cooling air passage S between a couple of upper and lower flow passage units 30, the air passing through the passage can cool the coolant flowing in the coolant flow passages 21 through heat exchange with the flow passage plates 34U (34L). Due to the configuration that the flow passage units 30 are disposed in parallel, the total cross-sectional flow passage area of the whole flow passage units 30 can be enlarged, which allows the flow speed of the coolant to be reduced so that a sufficient cooling effect can be obtained. Moreover, the cooling performance can be freely specified by selecting the number of the flow passage units 30 to be stacked.
Although a U-shaped flow passage is configured for the flow passage unit 30 (flow passage plate 34U (34L)) in this embodiment, it is possible to form such a flow passage as an S-shaped one or one having a plurality of turns. An advantage of this embodiment is that the spacer protrusion 39 can keep the distance between the flow passage units 30 in balance by being disposed on the opposite side of the spacer portion 37 (38) with respect to the longitudinal direction. However, such a spacer protrusion can be disposed at a different position. It is also possible not to provide the spacer protrusion 39 if the distance between the flow passage units 30 can be kept in balance.
Next, a cooling system according to the disclosed embodiment will be described with reference to
This cooling system L is a water cooling system that is constituted by the above radiator 20, a cooling fan 22 for blowing air toward coolant flow passages 21 of the radiator 20, a CPU jacket (coolant jacket) 10 being in contact with a CPU 1 and absorbing heat therefrom, and a fluid pump 12 for circulating a coolant between the CPU jacket 10 and the radiator 20. An inlet line 23 for the coolant to be cooled is located on the near side with respect to the cooling fan 22, and an outlet line 24 is located on the far side.
The cooling fan 22 may be a multi-blade centrifugal fan having an air-blowing port 22a located in a portion arranged in a centrifugal direction, and may be disposed so that the air-blowing port 22a faces the radiator 20, and also so as to blow air toward a second end side 20b where coolant flow passages turn from the inlet line 23 to the outlet line 24 more than toward a first end side 20a where the inlet and outlet lines 23, 24 are located.
Now, the cooling performance of this cooling system L (shown in
A comparison in cooling performance between the cooling system L (the present embodiment) and the air cooling system A (a comparable example) is shown in Table 1.
T ° C.
5.7
6.5
T ° C.
0.8
10.0
T ° C.
4.9
T ° C.
15.6
49.1
In Table 1, the first item “a1” indicates the power [W] of the heat source (CPU 1), the second item “a2” indicates the size of the cooling fan represented by internal dimensions [mm×mm] of its air-blowing port, the third item “a3” indicates the wind speed [m/s] at the air-blowing port of the cooling fan (power supply of DC5V), the fourth item “a4” indicates the wind speed [m/s] at a discharge end of the radiator, the fifth item “a5” indicates the ambient temperature [Ta° C.], the sixth item “a6” indicates the air temperature [T° C.] of the wind discharged from the radiator, and the seventh item “a7” indicates the temperature [T° C.] of the heat source (CPU 1). The eighth item “a8” and the ninth item “a9” for the cooling system L, respectively, indicate the coolant temperatures at the inlet side and the outlet side of the CPU jacket 10, and the ninth item “a9” for the air cooling system A indicates the temperature of the heat absorbing portion 111a of the heat pipe 111 (measuring point “a9” in
As can be seen in Table 1, the thermal resistance 1.11 [° C./W] of this cooling system L is smaller than the thermal resistance 1.73 [° C./W] of the air cooling system A, which means that this cooling system L provides a better cooling performance than the air cooling system A.
Next, Another comparison in cooling performance between the cooling system L (the present embodiment) and a second cooling system (second comparable example) is shown in Table 2. In the second cooling system, an outlet line 24 for a coolant is placed in a side far from a cooling fan 22 and an inlet line 23 for the coolant is placed in a side near to the cooling fan 22, while the outlet line 24 is placed in the side near to the cooling fan 22 and the inlet line 23 is placed in the side far from the cooling fan 22 in the cooling system L. The configuration of the second cooling system is identical to that of the cooling system L shown in
T ° C.
5.0
5.1
T ° C.
0.7
0.8
T ° C.
4.3
4.3
T ° C.
9.0
9.2
As can be seen in Table 2, the thermal resistance 0.97 [° C./W] of the cooling system L (the present embodiment) is smaller than the thermal resistance 0.99 [° C./W] of the second cooling system (the comparable example), i.e., the cooling performance of the cooling system L, in which the inlet line 23 for the coolant is placed in the side far from the cooling fan 22 and the outlet line 24 is placed in the side near to the cooling fan 22, is enhanced from that of the second cooling system, in which the outlet line 24 for the coolant is placed in the side far from the cooling fan 22 and the inlet line 23 is placed in the side near to the cooling fan 22.
The reason why the difference in cooling performance arises from the different arrangements of the inlet line 23 and the outlet line 24 is thought to be due to the fact that the cooling system L (the present embodiment) allows the coolant to be effectively cooled by the lowest-temperature cooling air in the side of the outlet line 24, whereas the second cooling system (the comparable example) reduces its cooling efficiency due to the fact that the coolant is subject to hot air, which has been heated by the hot coolant passing flow passages in the side of the inlet line 23, when passing the flow passages in the side of the outlet line 24 after the coolant has been once cooled.
In the next place, a further comparison in cooling performance between the cooling system L (the present embodiment) and a third cooling system (third comparable example) is shown in Table 3. In the third cooling system, a cooling fan 22 is disposed so as to blow air toward a first end side 20a (the side where inlet and outlet lines 23, 24 are located) more than toward a second end side 20b (the side where coolant flow passages turn), while the cooling fan 22 is disposed so as to blow air toward the second end side 20b more than toward the first end side 20a in the cooling system L. The configuration of the third cooling system is identical to that of the cooling system L shown in
T ° C.
5.0
5.0
T ° C.
0.7
0.7
T ° C.
4.3
4.3
T ° C.
9.0
10.4
As can be seen in Table 3, the thermal resistance 0.97 [° C./W] of the cooling system L (the present embodiment) is smaller than the thermal resistance 1.01 [° C./W] of the third cooling system (the comparable example), i.e., the cooling performance of the cooling system L, in which the cooling fan 22 blows air toward the second end side 20b more than toward the first end side 20a, is enhanced from that of the third cooling system, in which the cooling fan 22 blows air toward the first end side 20a more than toward the second end side 20b.
The reason why the difference in cooling performance arises from the different orientation of the fan is thought to be due to the fact that the airflow passage in the first end side 20a, in which the inlet and outlet lines 23, 24 are located, is smaller than that in the second end side 20b, and is also thought to be the fact that the air delivered from the cooling fan 22 flows not in the direction perpendicular to the air-blowing port 22a but in the direction greatly angled with respect to the air-blowing port 22a as explained in
Number | Date | Country | Kind |
---|---|---|---|
2006-282682 | Oct 2006 | JP | national |
2007-029774 | Feb 2007 | JP | national |