The present invention relates to a railcar bogie including an axle box suspension.
In a railcar bogie, an axle box is supported by an axle box suspension so as to be displaceable relative to a bogie frame. There are various types of axle box suspensions. For example, in an axle beam type axle box suspension disclosed in PTL 1, an axle spring constituted by a coil spring is interposed between an axle box and a bogie frame, and a tip end portion of an axle beam extending from the axle box in a car longitudinal direction is supported by receiving seats of the bogie frame. A tubular portion is formed at the tip end portion of the axle beam, and a core rod is inserted into the tubular portion through rubber. A pair of protruding portions projecting from the core rod toward both sides in a car width direction are fitted into fitting grooves of the receiving seats of the bogie frame from below and are supported from below by lids configured to close the fitting grooves.
PTL 1: Japanese Laid-Open Patent Application Publication No. 2015-107773
When assembling the bogie, with the protruding portions of the core rod fitted into the fitting grooves of the receiving seats, the lids need to be fastened to the receiving seats from below by fasteners. Therefore, an operator needs to get under the bogie and perform the fastening work while supporting the lid, which is low in a work property. Load generated when the core rod is about to come out downward from the fitting grooves is supported by the lids from below. In consideration of this, fastening strength of the fasteners needs to be designed. Further, by providing loosening preventing parts or falling preventing parts at the lids, the bogie frame and the axle box need to be prevented from separating from each other.
An object of the present invention is to improve an assembly work property of a bogie.
A railcar bogie according to one aspect of the present invention includes: a bogie frame; a plurality of axle boxes accommodating a plurality of bearings supporting a plurality of axles; and a plurality of axle box suspensions coupling the plurality of axle boxes to the bogie frame. Each of the plurality of axle box suspensions includes: a coupler extending from the corresponding axle box in a car longitudinal direction and including a tubular portion at an end portion of the coupler, the tubular portion being open toward both sides in a car width direction; a core rod inserted into an internal space of the tubular portion, a pair of protruding portions being provided at both sides of the core rod in the car width direction; an elastic body interposed between the tubular portion and the core rod; a pair of receiving seats provided at the bogie frame and including a pair of groove portions which are open toward the car width direction and an upper side; a pair of lids pressing, from above, the pair of protruding portions fitted into the pair of groove portions from above; and fasteners fixing the lids to the receiving seats.
According to the above configuration, the groove portions into which the protruding portions of the core rod are fitted are open upward. Therefore, when assembling the bogie, the protruding portions of the core rod are fitted into the groove portions from above, and the lids cover the protruding portions from above and are fixed to the receiving seats. Thus, assembling work of the axle box suspension can be performed from an upper side, and this improves the work property. Further, load generated when the core rod is about to come out from the fitting groove is not supported by the lids but is supported from below by the receiving seats provided at the bogie frame. Therefore, even if the fasteners fall off, the core rod and the coupler do not fall from the bogie frame. Further, since it is unnecessary to additionally provide a loosening preventing part, a falling preventing part, or the like, the number of parts can be reduced.
According to the present invention, the assembly work property of the railcar bogie improves.
Hereinafter, an embodiment will be described with reference to the drawings. In the following description, a direction in which a railcar travels, i.e., a carbody extends is defined as a car longitudinal direction, and a lateral direction perpendicular to the car longitudinal direction is defined as a car width direction. The car longitudinal direction is also referred to as a front-rear direction, and the car width direction is also referred to as a left-right direction.
The cross beam 5 is connected to the bolster 3 so as to be turnable relative to the bolster 3. The bolster 3 is connected to the carbody through the air spring 2 and a bolster anchor (not shown). A pair of wheelsets 6 are arranged at both sides of the cross beam 5 in the car longitudinal direction. Each of the wheelsets 6 includes: an axle 6a extending in the car width direction; and wheels 6b provided at both respective sides of the axle 6a in the car width direction. Both car width direction side portions of the axle 6a are rotatably supported by respective bearings 7, and the bearings 7 are accommodated in respective axle boxes 8.
The axle boxes 8 support respective end portions 9b of plate springs 9 each extending in the car longitudinal direction. Longitudinal direction middle portions 9a of the plate springs 9 support respective car width direction end portions 5a of the cross beam 5. To be specific, each of the plate springs 9 is supported by a pair of axle boxes 8 arranged away from each other in the car longitudinal direction at each of both sides of the bogie 1 in the car width direction and supports the bogie frame 4. Therefore, the plate spring 9 has both the function of a primary suspension and the function of a conventional side sill. The plate spring 9 is made of, for example, fiber-reinforced resin. The plate spring 9 is formed in a bow shape that is convex downward as a whole in a side view of the bogie.
As shown in
As shown in
The axle beam 12 extends in the car longitudinal direction from the axle box 8 to the bogie middle side. A tubular portion 12a that is open toward both sides in the car width direction is provided at a tip end of the axle beam 12. The tubular portion 12a is formed by fixing a separate semi-tubular portion by bolts to a semi-tubular portion integrally formed at the tip end of the axle beam 12. The core rod 13 is inserted into an internal space of the tubular portion 12a in the car width direction. The core rod 13 includes a columnar portion 13a, a pair of conical flange portions 13b, and protruding portions 13c. The flange portions 13b are provided at both respective car width direction sides of the columnar portion 13a. The protruding portions 13c project outward in the car width direction from both respective side surfaces of the flange portions 13b.
The elastic bushing 14 (for example, a rubber bushing) includes a tubular elastic body (for example, rubber) and is interposed between the core rod 13 and the tubular portion 12a. The elastic bushing 14 includes a cylindrical portion 14a and a pair of flange portions 14b projecting outward in a radial direction from both respective car width direction sides of the cylindrical portion 14a. The elastic bushing 14 is externally fitted to the core rod 13. The protruding portions 13c of the core rod 13 project in the car width direction beyond the tubular portion 12a of the axle beam 12.
The pair of receiving seats 15 are provided at the bogie frame 4 and include a pair of groove portions 21 depressed downward. The pair of protruding portions 13c of the core rod 13 are fitted into the pair of groove portions 21 from above. Each of the lids 16 is fixed to the receiving seat 15 by fasteners 17 (for example, bolts) while pressing, from above, the protruding portion 13c accommodated in the groove portion 21. The bogie frame 4 includes receiving beams 30 extending from the respective end portions 5a of the cross beam 5 toward both sides in the car longitudinal direction, and the receiving seats 15 are provided at respective tip ends of the receiving beams 30.
The pair of side wall portions 31 and 32 extend in the car longitudinal direction while being opposed to each other in the car width direction. The middle portion 9a of the plate spring 9 is arranged between the pair of side wall portions 31 and 32 and overlaps the side wall portions 31 and 32 when viewed from the car width direction. To be specific, the plate spring 9 extends in the car longitudinal direction through a space between the pair of side wall portions 31 and 32. An opening 31a through which part of a side surface of the middle portion 9a of the plate spring 9 is exposed is formed at a middle portion of the side wall portion 31 located at an outside in the car width direction out of the pair of side wall portions 31 and 32.
To be specific, when assembling the bogie, the side surface of the middle portion 9a of the plate spring 9 can be visually confirmed through the opening 31a from an outside of the bogie 1 in the car width direction. It should be noted that the opening 31a may be finally closed from the outside in the car width direction by a cover member (not shown) detachably attached to the side wall portion 31. Cutouts 31b through which the side surface of the plate spring 9 is exposed are formed at the side wall portion 31 so as to be located at both respective sides of the cross beam 5 in the car longitudinal direction. Specifically, the cutouts 31b are formed by reducing the heights of both car longitudinal direction end portions of the side wall portion 31 (i.e., by reducing the amounts of upward projections of both car longitudinal direction end portions of the side wall portion 31 from the bottom wall portion 33).
The bottom wall portion 33 connects lower ends of the pair of side wall portions 31 and 32 to each other and covers the plate spring 9 from below. The pair of flange portions 34 and 35 project from respective upper ends of the pair of side wall portions 31 and 32 in directions away from each other along the car width direction. In the receiving beam 30, a plate spring insertion space S surrounded by the pair of side wall portions 31 and 32 and the bottom wall portion 33 is open upward. The cross beam 5 includes a horizontal plate portion 5b at at least the end portion 5a. A depressed portion 5c to which the flange portion 34 is fitted is formed on a lower surface of the horizontal plate portion 5b. By fitting the flange portion 34 to the depressed portion 5c from below, the receiving beam 30 is positioned relative to the cross beam 5 in the car longitudinal direction and the car width direction. It should be noted that the positioning between the horizontal plate portion 5b of the cross beam 5 and the receiving beam 30 may be performed by a positioning pin inserted into the horizontal plate portion 5b of the cross beam 5 and the receiving beam 30. The flange portions 34 and 35 are detachably fixed to the horizontal plate portion 5b of the cross beam 5 by fasteners 37 (for example, bolts). The receiving beam 30 does not contact the plate spring 9, i.e., the receiving beam 30 is spaced apart from the plate spring 9.
The receiving beam 30 includes projecting portions 36 located at both respective car longitudinal direction sides of the cross beam 5 and projecting toward a lower surface of the plate spring 9. Each of gaps is formed between each of the projecting portions 36 and the lower surface of the plate spring 9. The gaps each between the plate spring 9 and the projecting portion 36 are exposed to an outside in the car width direction through the cutouts 31b of the receiving beam 30. To be specific, the gaps can be visually confirmed from the outside of the bogie 1 in the car width direction.
The pair of receiving seats 15 provided at each car longitudinal direction tip end of the receiving beam 30 are opposed to each other in the car width direction. Each of the pair of receiving seats 15 includes a recess portion 38 and a groove portion 21. The recess portion 38 is formed by depressing an upper end surface of the receiving seat 15 downward and is open toward both sides in the car width direction and an upper side. The recess portion 38 includes a bottom surface 38a and a pair of side surfaces 38b extending upward from both respective car longitudinal direction ends of the bottom surface 38a.
The groove portion 21 is formed by depressing part of the bottom surface 38a of the recess portion 38 downward and is open toward both sides in the car width direction and an upper side. A width of the groove portion 21 in the car longitudinal direction is smaller than a width of the recess portion 38 in the car longitudinal direction. The protruding portion 13c of the core rod 13 is fitted into the groove portion 21 from above. Each of a contact surface of the protruding portion 13c and a contact surface of the groove portion 21 which surfaces contact each other has a circular-arc shape in a side view of the bogie. With the protruding portion 13c fitted into the groove portion 21, the lid 16 is accommodated in the recess portion 38 so as to contact an upper surface of the protruding portion 13c.
The lid 16 is fixed to the receiving seat 15 from above by the fasteners 17 (see
The lid 16 includes at least surfaces opposed to the upper surface of the protruding portion 13c, the bottom surface 38a of the recess portion 38, and the side surfaces 38b of the recess portion 38. In the lid 16, the surface opposed to the bottom surface 38a of the recess portion 38 and the surface opposed to the upper surface of the protruding portion 13c are continuously formed on the same plane. To be specific, a flat lower surface of the lid 16 is a surface opposed to the upper surface of the protruding portion 13c and the bottom surface 38a of the recess portion 38. For example, the lid 16 has a rectangular solid shape.
According to the above-described configuration, the groove portion 21 into which the protruding portion 13c of the core rod 13 is fitted is open upward. Therefore, when assembling the bogie, the protruding portion 13c of the core rod 13 is fitted into the groove portion 21 from above, and the lid 16 covers the protruding portion 13c from above and is fixed to the receiving seat 15. Thus, assembling work of the axle box suspension 11 can be performed from an upper side, and this improves the work property. Further, load generated when the core rod 13 is about to come out downward from the groove portion 21 is not supported by the lids 16 but is supported from below by the receiving seats 15 provided at the bogie frame 4. Therefore, even if the fasteners 17 fixing the lid 16 fall off, the core rod 13, the axle beam 12, and the like do not fall from the bogie frame 4. Further, since it is unnecessary to additionally provide a loosening preventing part or a falling preventing part, the number of parts can be reduced. Even if the core rod 13 is about to come out from the groove portion 21 upward, the tubular portion 12a of the axle beam and the plate spring 9 supporting the load of the carbody contact each other, and the plate spring 9 serves as a stopper. Therefore, the axle beam 12 and the wheelset 6 can be prevented from separating from the bogie 1.
In the bogie 1 including the plate spring 9 as a primary suspension, the side wall portions 31 and 32 protecting the plate spring 9 from lateral sides and the bottom wall portion 33 protecting the plate spring 9 from a lower side are formed integrally. Therefore, the number of parts can be reduced, and assembling work performed from a lower side can be reduced.
The receiving beam 30 is integrally configured such that the plate spring insertion space S surrounded by the pair of side wall portions 31 and 32 and the bottom wall portion 33 is open upward. Therefore, when assembling the bogie, the receiving beam 30 can easily cover the plate spring 9 from below, and the groove portions 21 of the receiving seats 15 fixed to the receiving beam 30 can be easily fitted to the protruding portions 13c of the core rod 13.
The receiving beam 30 includes the pair of flange portions 34 and 35 projecting from the respective upper ends of the pair of side wall portions 31 and 32 toward both respective sides in the car width direction. Therefore, by fixing the flange portions 34 and 35 to the cross beam 5, the bogie frame 4 placed on the plate spring 9 from above can be easily fixed to the receiving beam 30. Thus, the assembly work property becomes excellent.
The opening 31a through which part of the side surface of the plate spring 9 is exposed is formed at the middle portion of the side wall portion 31 located at an outside in the car width direction out of the pair of side wall portions 31 and 32. Therefore, the middle portion 9a of the plate spring 9 can be visually confirmed through the opening 31a of the side wall portion 31. Thus, positional displacement between the plate spring 9 and the receiving beam 30 in the car longitudinal direction can be easily and directly measured. Therefore, in the configuration in which the side wall portion 31 of the bogie frame 4 covers the plate spring 9 from an outside in the car width direction, both the assembly work property and assembly accuracy of the bogie 1 can be improved.
The receiving beam 30 includes the projecting portions 36 projecting toward the lower surface of the plate spring 9, and each of the gaps is formed between each of the projecting portions 36 and the lower surface of the plate spring 9. Therefore, even if the plate spring 9 is damaged, the projecting portions 36 of the receiving beam 30 can receive the plate spring 9 from below. In addition, when the plate spring is damaged, the disappearance of the gap between the projecting portion 36 of the receiving beam 30 and the lower surface of the plate spring 9 can be visually confirmed from the outside in the car width direction through the cutout 31b of the side wall portion 31 of the receiving beam 30. This contributes to the facilitation of the recognition of the abnormality of the plate spring 9.
The present invention is not limited to the above-described embodiment. Modifications, additions, and eliminations may be made with respect to the configuration of the present invention. The axle box suspension 11 is the axle beam type as one example in the present embodiment but is not limited to this, and various types may be used. The shape of the lid is the rectangular solid shape but is not limited to this. For example, the groove portion 21 depressed downward from the upper end surface of the receiving seat 15 may be provided at the receiving seat 15 without providing the recess portion 38. The groove portion 21 may be depressed upward from a lower end surface of the receiving seat, and the receiving beam 30 may be connected to the receiving seat. The receiving beam connected to the receiving seat 15 may be the other type and may be, for example, formed by joining separate members to each other. Instead of using the plate spring 9 as the axle spring, a coil spring interposed between the side sill of the bogie frame and the axle box may be used. The bogie may be a bolsterless bogie instead of a bogie with a bolster.
Number | Date | Country | Kind |
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2017-013774 | Jan 2017 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2018/000914 | 1/16/2018 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2018/139247 | 8/2/2018 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
20150344046 | Nishimura | Dec 2015 | A1 |
20160304102 | Okumura et al. | Oct 2016 | A1 |
20180029617 | Okumura | Feb 2018 | A1 |
Number | Date | Country |
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102717810 | Oct 2012 | CN |
104884329 | Sep 2015 | CN |
105313913 | Feb 2016 | CN |
2134469 | Aug 1984 | GB |
S48-21765 | Jun 1973 | JP |
2014-133483 | Jul 2014 | JP |
2015-107773 | Jun 2015 | JP |
WO 2013150720 | Oct 2013 | WO |
2016125447 | Aug 2016 | WO |
Number | Date | Country | |
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20190375436 A1 | Dec 2019 | US |