The present invention relates generally to a closure structure for containers.
Containers for pharmaceutical products are very important in view of (a) environmental protection issues, (b) protection from being damaged and (c) child-resistant protection issues. Containers with particularly hazardous materials, such a pharmaceutical products that are in pill form, liquid form, colloidal form or combinations thereof, are vulnerable to access by children which can lead to harm to the child if the child (i) is able to open the container and (ii) consumes the contents.
Likewise, containers for food and pharmaceutical products are sometimes sealed. Vacuum packing is a method of packing that removes air from the package prior to sealing. This method involves (manually or automatically) placing items in a plastic film package, removing air from inside and sealing the package. Shrink film is sometimes used to have a tight fit to the contents. There are three main types of films used in shrink wrapping: polyvinyl chloride, polyolefin, and polyethylene. Each of these materials features different capabilities and characteristics that make them suitable for specific applications that are known to those skilled in the art. In addition, each material can be co-extruded into multilayer films with different additives in order to create distinct barrier properties that promote shelf life or a particular appearance. The intent of vacuum packing is usually to remove or at least decrease oxygen from the container to extend the shelf life of foods and, with flexible package forms, to reduce the volume of the contents and package.
Vacuum packing reduces atmospheric oxygen, limiting the growth of aerobic bacteria or fungi, and preventing the evaporation of volatile components. It is also commonly used to store dry foods over a long period of time, such as cereals, nuts, cured meats, cheese, smoked fish, coffee, and potato chips. On a more short-term basis, vacuum packing can also be used to store fresh foods, such as vegetables, meats, and liquids, because it inhibits bacterial growth.
Vacuum packing greatly reduces the bulk of non-food items. For example, clothing and bedding can be stored in bags evacuated with a domestic vacuum cleaner or a dedicated vacuum sealer. This technique is sometimes used to compact household waste, for example where a charge is made for each full bag collected.
Vacuum packaging products, using plastic bags, canisters, bottles, or mason jars are available for home use.
The Mason jar—patented it in 1858—is a molded glass jar to preserve food. The jars mouth has a screw thread on its outer perimeter to accept a metal ring or “band”. The band, when screwed down, presses a separate stamped steel disc-shaped lid against the jar's rim. An integral rubber ring on the underside of the stamped steel disc-shaped lid creates a hermetic seal. The bands and lids usually come with new jars, but they are also sold separately. While the bands are reusable, the stamped steel disc-shaped lids are intended for single-use when canning since re-sealing the lids under a vacuum seal is difficult.
The current invention solves that problem.
A resealable, vacuum packable receptacle has a container, a sealing layer, an inner lid, and an outer lid. When (i) the outer lid opening receives the inner lid, (ii) the inner lid is threadably mated with the container, and (iii) the container has the sealing layer positioned over the container's mouth; (A) a portion of the outer lid causes the outer lid or the inner lid to contact the sealing layer to push a desired amount of air from the container which then results in inhibiting air from entering or exiting the container, or (B) the distance between the outer lid's top surface and the inner lid's top surface can be altered, and when the distance is increased, the air pressure in the container is decreased.
A storage device or alternatively referred to as a resealable, vacuum package receptacle 5 for food and pharmaceutical products that are in a liquid state, a solid state like a pill, a colloidal state or combinations thereof is the present invention. The storage device 5 is able to be vacuum packaged numerous times by anyone or anything. Preferably that anyone or anything can be, for example and not limited to, a product manufacturer, a distributor, a consumer, or combinations thereof. An interesting feature of this storage device 5 is that at least one component or combination of components creates a vacuum pop sound when the storage device 5 is opened and re-opened. That means, the food and pharmaceutical products stored in the storage device 5 should be able to be re-vacuum packed by a consumer after the storage device 5 has been opened. In other words, the storage device 5 is able (i) to be vacuum packed, (ii) opened with a vacuum pop sound, (iii) re-vacuum packed, and then (iii) opened again with another vacuum pop sound. Moreover, the storage device 5, in some embodiments, could be able to indicate or illustrate when the storage device is vacuum packed or not.
The storage device 5 has, as illustrated at
In each shape configuration, the storage device 5 has a proximal end 14 and a distal end 16, the container 10 has a proximal end 14a and a distal end 16a, the sealing layer 80 has a proximal end 14b and a distal end 16b (see,
Alternatively as shown at
When any container embodiment is used, the container opening 17 defines the cavity's distal end. The chamber 24 is capable and designed to (a) receive and contain food and/or pharmaceutical products for example, a solid material(s) like pills or meat, a liquid(s), a colloid(s), or combinations thereof, and permit those products to be removed and/or poured therefrom; and (b) have a desired volume for the desired food and/or pharmaceutical products. It is understood the container 10 has the base surface 27 at the container proximal end 14a, and at least one side surface 18 extending upward from the base surface 27 toward the container distal end 16a that collectively form the container exterior surface 20 and can define the container interior surface 22. The container exterior surface 20 and the container interior surface 22 are spaced apart by (a) the material or materials that forms the base surface 27 and the at least one side surface 18, thus there is no air gap between the surfaces 20, 22; (b) by at least one insulation/gap area 32 between the container exterior surface 20 and the container interior surface 22 that can be a vacuum environment or filled with insulation, air or combinations thereof and wherein the container exterior surface 20 and the container interior surface 22 are normally joined together by the joinder surface 43 that may form at least a portion of the mouth 12 at the container distal end 16a, or (c) combinations thereof. The joinder surface 43 can be made of the same or different material or materials that forms the base surface 27 and the at least one side surface 18. The materials that form the container 10 are selected from the group consisting of polymeric material, metallic material, and combinations thereof with the understanding that the material used must not contaminate the product contained in the chamber 24. The mouth 12 is positioned at the container distal end 16a and the distal end of the at last one side wall 18 and the mouth 12 defines an opening 17 of a chamber 24 that is defined by the container interior surface 22. The chamber 24 is capable of receiving air and/or at least one object. That object can be, for example, a food or a pharmaceutical product that is in a solid state, a liquid state, a colloidal state, or combinations thereof. The container 10 also has a threaded exterior surface area 44 having threads 46 on the container exterior surface 20.
As previously expressed, the container's proximal end 14a is the closed end 27, and the closed end 27 and the side barrier(s) 18 define the chamber 24 and the only way that any product enters or leaves the chamber 24 is through the opening 17.
As illustrated at
The threaded portion 44 is designed to engage with the child resistant insert or inner lid 50. The inner lid 50 has an inner lid top surface 52 at or near the inner lid's distal end 16c, an inner lid exterior surface 20c, an inner lid interior surface 22c, and an inner lid side surface 18c wherein the inner lid side surface 18c with the inner lid interior surface 22c define an inner lid opening 55, and the inner lid opening 55 is positioned at the inner lid proximal end 14c. The inner lid interior surface 22c and the inner lid exterior surface 20c are spaced apart by (a) the material or materials that forms the inner lid exterior surface 20c, thus there is no insulation/gap area between the surfaces 20c, 22c; (b) by at least one insulation/gap area between the inner lid exterior surface 20c and the inner lid interior surface 22c that can be a vacuum environment, filled with insulation or air or combinations thereof and wherein the inner lid exterior surface 20c and the inner lid interior surface 22c are normally joined together by an inner lid joinder surface to form at the inner lid proximal end 14c, or (c) combinations thereof. The inner lid joinder surface can be made of the same or different material or materials that forms the inner lid exterior surface 20c and the inner lid interior surface 22c. The materials that form the inner lid 50 are selected from the group consisting of polymeric material, metallic material, and combinations thereof with the understanding that the material used must not contaminate the product contained in the chamber 24. In one embodiment, the inner lid 50 has (a) a center aperture 68 on the inner lid top surface 52 wherein the center aperture 68 extends from the inner lid's exterior surface 20c to the inner lid's interior surface 22c; (b) a threaded section 60 having threads 62 on the inner lid's interior side surface 22c, 18c, wherein the inner lid's threaded section 60 is capable of threadably mating with and/or being removably attached from the container's threaded exterior surface area 44, and (c) at least one locking protrusion or lug 64 extending upward from the top surface's exterior surface 52, 20c.
Positioned between the container 10 and the inner lid 50 is the sealing layer 80. The sealing layer 80 is capable of being positioned over the mouth 12 and the chamber 24. The sealing layer distal end 16b is able to contact the inner lid top surface, interior surface 22c, while the sealing layer proximal end 14b is able to contact the mouth 12, which can include the joinder surface 43. The sealing layer 80 can be a permanent part of the inner lid 50, a removable and replaceable part of the inner lid 50, an independent part of the inner lid 50 and the container 10, or combinations thereof.
The sealing layer 80 can be a gasket, a gasket and a seal, or a seal. The materials that form the sealing layer 80 are selected from the group consisting of polymeric material, metallic material, and combinations thereof with the understanding that the material used must not contaminate the product contained in the chamber 24. It is understood that the sealing layer 80 positioned between the inner lid 50 and the container 10 can have a sealable opening 82 that (a) capable of being open which permits air to escape from the chamber 24 when the resealable, lower air pressure receptacle 5 is (i) in a non-compressed state as shown in
It is also understood that the sealable opening 82 may be caused by slits or ribs 86 in the sealing layer 80 (see,
The storage device 5 also has the outer lid 70. The outer lid 70 has an outer lid top surface 75 at the outer lid distal 16, 16d, an outer lid exterior surface 20d, an outer lid interior surface 22d, and an outer lid side surface 77. The outer lid side surface 77 and the outer lid interior surface 22d define an outer lid opening 79. The outer lid opening (i) is at the outer lid's proximal end 14d, and (ii) has a radius equal to or, preferably, greater than the inner lid exterior surface's radius on and along the side surface 18c, 20c. The outer lid interior surface 22d and the outer lid exterior surface 20d are separated from each other by (a) the material or materials that forms the outer lid exterior surface 20d and the outer lid interior surface 22d, thus there is no gap between the surfaces 20d, 22d; (b) by at least one insulation/gap area between the outer lid exterior surface 20d and the outer lid interior surface 22d that can be a vacuum environment, filled with insulation, or air, or combinations thereof and wherein the outer lid exterior surface 20d and the outer lid interior surface 22d are normally joined together by an outer lid joinder surface to form at the outer lid proximal end 14d, or (c) combinations thereof. The outer lid joinder surface can be made of the same or different material or materials that forms the outer lid exterior surface 20d and the outer lid interior surface 22d. The materials that form the outer lid 50 are selected from the group consisting of polymeric material, metallic material, and combinations thereof with the understanding that the material used should not contaminate the product contained in the chamber 24 since the outer lid 70 does not have to contact the container in this embodiment.
The outer lid 70 also has at least one tab 72 (a) extending downwardly; downwardly and inwardly; downwardly and outwardly; or combinations thereof from the outer lid top surface's interior surface 75, 22d that extends toward the outer lid's proximal end 14d and (b) is capable of contacting and removably connecting with the at least one locking protrusion 64 on the inner lid 50. The outer lid 70 has at least one sealing extension 76 extending from the outer lid top surface's interior surface 75, 22d toward the outer lid's proximal end 14d wherein when (i) the outer lid opening 79 receives the inner lid 50, (ii) the inner lid is threadably mated with the container 10, and (iii) the container 10 has the sealing layer 80 positioned over the mouth 12; the sealing extension 76 protrudes through the center aperture 68 and contacts the sealing layer 80 (see
In another embodiment, the at least one sealing extension 76 can define a viewing opening 220 (see,
Alternatively while retaining the above-identified at least one sealing extension structures, the outer lid top surface 75 can be a solid surface with no opening 220. See,
Inner Lid Compress
In another embodiment, the container 10 and the sealing layer 80 are identical to the above-identified embodiment, while the inner lid 50 and the outer lid 70 have been slightly modified to obtain the same results. In particular, the inner lid 50 has the inner lid top surface 52 at the inner lid's distal end 16c, the inner lid exterior surface 20c, the inner lid interior surface 22c, and the inner lid side surface 18c wherein the inner lid side surface 18c and the inner lid interior surface 22c define the inner lid opening 55, and the inner lid opening 55 is positioned at the inner lid proximal end 14c. The inner lid interior surface 22c and the inner lid exterior surface 20c are spaced apart by (a) the material or materials that forms the inner lid exterior surface 20c and the inner lid interior surface 22c, thus there is no gap between the surfaces 20c, 22c; (b) by at least one insulation/gap area between the inner lid exterior surface 20c and the inner lid interior surface 22c that can be a vacuum environment, filled with insulation or air, or combinations thereof and wherein the inner lid exterior surface 20c and the inner lid interior surface 22c are normally joined together by an inner lid joinder surface to form at the inner lid proximal end 14c, or (c) combinations thereof. The inner lid joinder surface can be made of the same or different material or materials that forms the inner lid exterior surface 20c and the inner lid interior surface 22c. The materials that form the inner lid 50 are selected from the group consisting of polymeric material, metallic material, and combinations thereof with the understanding that the material used must not contaminate the product contained in the chamber 24. In one embodiment, the inner lid 50 has at least one sealing tab 130 extending from the inner lid top surface's interior surface 22c toward the inner lid's proximal end 14c (see,
To accommodate this inner lid 50 embodiment, the outer lid 70 has the outer lid top surface 75 at the outer lid distal 16, 16d, the outer lid exterior surface 20d, an outer lid interior surface 22d, and the outer lid side surface 77. The outer lid side surface 77 and the outer lid interior surface 22d define the outer lid opening 79. The outer lid opening 79 (i) is at the outer lid's proximal end 14d, and (ii) has a radius equal to or greater than radius of the inner lid exterior surface on the side surface 18c, 20c. The outer lid interior surface 22d and the outer lid exterior surface 20d are separated from each other by (a) the material or materials that forms the outer lid exterior surface 20d and the outer lid interior surface 22d, thus there is no gap between the surfaces 20d, 22d; (b) by at least one insulation/gap between the outer lid exterior surface 20d and the outer lid interior surface 22d that can be a vacuum environment, filled with insulation or air, or combinations thereof and wherein the outer lid exterior surface 20d and the outer lid interior surface 22d are normally joined together by an outer lid joinder surface to form at the outer lid proximal end 14d, or (c) combinations thereof. The outer lid joinder surface can be made of the same or different material or materials that forms the outer lid exterior surface 20d and the outer lid interior surface 22d. The materials that form the outer lid 50 are selected from the group consisting of polymeric material, metallic material, and combinations thereof with the understanding that the material used should not contaminate the product contained in the chamber 24 since the outer lid 70 does not have to contact the container in this embodiment.
The outer lid 70 also has at least one tab 72 (a) extending from the outer lid top surface's interior surface 75, 22d toward the outer lid's proximal end 14d and (b) is capable of contacting and removably locking with the at least one locking protrusion 64 on the inner lid 50. The outer lid 70 has at least one sealing extension 76 extending from the outer lid top surface's interior surface 75, 22d toward the outer lid's proximal end 14d wherein when (i) the outer lid opening 79 receives the inner lid 50, (ii) the inner lid is threadably mated with the container, and (iii) the container has the sealing layer 80 positioned over the mouth 12; the sealing extension 76 contacts the inner lid top and exterior surface 52, 20c (see,
When the outer lid interior top surface 75, 22d approaches the inner lid exterior top surface 52, 20c, the at least one complimentary locking lug 72 and the at least one locking lug 64 can contact and/or align with each other during each sealing step that entails the outer lid 70 being removably attached to the storage device 5 to create the initial vacuum seal in the storage device 5. The phrase “removably attached” means the outer lid 70 can be attached to and removed from the storage device 5 and the inner lid 50 many times. Likewise, the inner lid 50 can be removably attached to the container 10 many times. The outer lid 70 is removably attached to the storage device 5 and the inner lid 50 by applying a downward and sufficient torque force to align, contact and removably connect the at least one complimentary locking lug 72 and the at least one locking lug 64.
As a reminder, the inner cap 50 has the top section 52. In one embodiment, the inner cap's top section 52 has a top surface aperture 68 that exposes a portion of the sealing layer 80. Likewise, the outer cap 70 has the top surface 75 and the top surface has a sealing extension 76 extending downward (cylindrical shape) as shown in
Creating the vacuum environment in the container's chamber 24 is illustrated in
Each storage device 5 is designed to alter, numerous times, from the non-compressed state 402 to the compressed state 404b, and from the compressed state 404b to the non-compressed state 402 while being able to create the desired vacuum state in the chamber 24 each time the storage device 5 is changed to the compressed state 404b.
Once the storage device 5 is released from the compressed state, when the sealing extension 76 or the at least one sealing tab 130 does not contact the sealing layer 80, and the storage device 5 permits air to enter the chamber 24, then the storage device 5 creates a vacuum pop to indicate the vacuum seal has been broken.
Vacuum State Alterations
In another alternative embodiment, the resealable, lower air pressure receptacle 5 has the identical container as the above-identified containers 10. The sealing layer 80 is the same material and is positioned between the mouth 12 and the inner lid 50 in the exact same way as the above-identified sealing layers 80. The only difference between the sealing layers 80, is that in this embodiment the sealing layer 80 has a seal-air aperture 800 above the chamber 24 as shown in
The inner lid 50 has the inner lid top surface 52 at the inner lid's distal end 16c, an inner lid exterior surface 20c, an inner lid interior surface 22c, and an inner lid side surface 18c wherein the inner lid side surface 18c and the inner lid interior surface 22c define an inner lid opening 55, and the inner lid opening 55 is positioned at the inner lid proximal end 14c.
A seal gasket 802 is also positioned on the inner lid exterior side surface 18c, 20c. The seal gasket 802 is capable of creating a hermetic seal between the inner lid exterior side surface 18c, 20d, and the outer lid interior side surface 77, 22d. To decrease the chance that the seal gasket 802 will move, a gasket protrusion 840 can be positioned between the seal gasket's distal end 842 and the inner lid's distal end 844. In most instances, the gasket protrusion 840 is positioned adjacent to the gasket's distal end 842 as shown at
Optionally, a second gasket protrusion 846 can be positioned between the seal gasket's proximal end 848 and the inner lid's proximal end 14c. In most instances, the second gasket protrusion 846 is positioned adjacent to the seal gasket's proximal end 850 as shown at
Optionally, a second seal gasket 852 can be positioned between the seal gasket's proximal end 848 and the inner lid's proximal end 14c. In most instances, the second seal gasket 852 is positioned adjacent to the gasket's proximal end 850 as shown at
Optionally, a second gasket protrusion 846a can be positioned between the second seal gasket's proximal end 848a and the inner lid's proximal end 14c. In most instances, the second gasket protrusion 846a is positioned adjacent to the second seal gasket's proximal end as shown at
The inner lid interior surface 22c and the inner lid exterior surface 20c are spaced apart by (a) the material or materials that forms the inner lid exterior surface 20c and the inner lid interior surface 22c, thus there is no gap between the surfaces 20c, 22c; (b) by at least one insulation/gap area between the inner lid exterior surface 20c and the inner lid interior surface 22c that can be a vacuum environment, filled with insulation or air, or combinations thereof and wherein the inner lid exterior surface 20c and the inner lid interior surface 22c are normally joined together by an inner lid joinder surface to form at the inner lid proximal end 14c, or (c) combinations thereof. The inner lid joinder surface can be made of the same or different material or materials that forms the inner lid exterior surface 20c and the inner lid interior surface 22c. The materials that form the inner lid 50 are selected from the group consisting of polymeric material, metallic material, and combinations thereof with the understanding that the material used must not contaminate the product contained in the chamber 24. In one embodiment, the inner lid 50 has an air-release aperture 810 on the inner lid top surface 52 wherein the air-release aperture 810 extends from the inner lid's exterior surface 20c to the inner lid's interior surface 22c.
The air-release aperture 810 and the seal-air aperture 800 can be aligned as illustrated in
The inner lid 50 also has the threaded section 60 having threads 62 on the inner lid's interior side surface 22c, 18c, the inner lid's threaded section 60 is capable of threadably mating to and/or being removably attached with the container's threaded exterior surface area 200, and at at least a first arc-shaped ramp 812 and a second arc-shaped ramp 814 positioned on and extending upward from the inner lid's top exterior surface 52, 20c. The first arc-shaped ramp and the second arc-shaped ramp each has (i) a base area 816, (ii) an inclined area 818 that extends from the base area 816 to an apex 820 and (iii) a first releasable locking notch 822. The first releasable locking notch 822 is positioned at or near each ramp's apex 820.
Optionally, the first arc-shaped ramp and the second arc-shaped ramp each can have a middle releasable locking notch 823 positioned between the at least one releasable locking notch 822 and the base area 816 on the inclined area 818.
Optionally, the base area 822 can have a base releasable locking notch 825 positioned in the base area 816 to ensure the respective tabs do not move until a user wants the tabs to be moved.
The outer lid 70 has the outer lid top surface 75 at the outer lid distal 16, 16d, the outer lid exterior surface 20d, the outer lid interior surface 22d, and the outer lid side surface 77. The outer lid side surface 77 and the outer lid interior surface 22d define the outer lid opening 79. The outer lid opening (i) is at the outer lid's proximal end 14d, and (ii) has a radius equal to or greater than radius of the inner lid exterior surface on the side surface 18c, 20c. The outer lid interior surface 22d and the outer lid exterior surface 20d are separated from each other by (a) the material or materials that forms the outer lid exterior surface 20d and the outer lid interior surface 22d, thus there is no gap between the surfaces 20d, 22d; (b) by at least one insulation/gap area between the outer lid exterior surface 20d and the outer lid interior surface 22d that can be a vacuum environment, filled with insulation or air, or combinations thereof and wherein the outer lid exterior surface 20d and the outer lid interior surface 22d are normally joined together by an outer lid joinder surface to form at the outer lid proximal end 14d, or (c) combinations thereof. The outer lid joinder surface can be made of the same or different material or materials that forms the outer lid exterior surface 20d and the outer lid interior surface 22d. The materials that form the outer lid 50 are selected from the group consisting of polymeric material, metallic material, and combinations thereof with the understanding that the material used should not contaminate the product contained in the chamber 24 since the outer lid 70 does not have to contact the container in this embodiment.
The outer lid 70 also has at least a first vacuum-air tab 872 and a second vacuum-air tab 874. Each vacuum-air tab 872, 874 (a) extends from the outer lid top surface's interior surface 75, 22d toward the outer lid's proximal end 14d a predetermined distance to create a lower air pressure in the storage device 5. The outer lid 70 is capable of hermetically mating with the inner lid exterior side surface 18c, 20c by having at least a portion of the outer lid interior side surface 77, 22d contact the gasket 802. Optionally, the outer lid interior side surface 77, 22d can have an outer gasket 876 positioned thereon to contact (a) the seal gasket 802, the second seal gasket 852, and/or (b) the inner lid exterior side surface 18c, 20c that is between (i) the seal gasket's proximal end 848 and the inner lid's proximal end 14c to increase the hermetic seal between the outer lid 70 and the inner lid 50.
Creating the vacuum environment in the container's chamber 24 is illustrated at
To create the vacuum environment state 904 in the storage device 5, the outer lid 70 is turned relative to the inner lid 50 so the first and second vacuum-air tabs 872, 874 each move along their respective ramp from the base area 816 toward the apex 820 and into the releasable locking notch 820. That movement alters the normal pressure chamber 890 to a lower pressure chamber 892 because that movement of the vacuum-air tabs 872, 874 from the base area 816 to the releasable locking notch 820 (a) increases the distance between the inner lid top and exterior surface 52, 20c and the outer lid top and interior surface 75, 22d and (b) pulls the air 210 from the chamber 24 through the apertures 800, 810 into the lower pressure chamber 892 in order to create a lower atmospheric pressure state in the chamber 24 and the storage device 5.
Each embodiment of the invention can also have a releasable child-resistance notch 910 on the container 10 and a releasable child-resistance tab 912 on the outer lid 70. The releasable child-resistance notch and the releasable child-resistance tab are capable of mating when the outer lid 70 is properly attached to the container 10 so that a user of the storage device 5 must apply a sufficient force to open the storage device 5. That sufficient force is designed to inhibit young children from being capable of opening it.
It will be understood that well known processes have not been described in detail and have been omitted for brevity. Although specific steps, structures and materials may have been described, the present disclosure may not be limited to these specifics, and others may substitute as is well understood by those skilled in the art, and various steps may not necessarily be performed in the sequences shown.
While this disclosure has described certain embodiments and generally associated methods, alterations and permutations of these embodiments and methods will be apparent to those skilled in the art. Accordingly, the above description of example embodiments does not define or constrain this disclosure. Other changes, substitutions, and alterations are also possible without departing from the spirit and scope of this disclosure, as defined by the following claims.
This application claims priority to U.S. provisional patent application Ser. No. 63/216,020 that was filed on Jun. 29, 2021.
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