Receiver dryer mounting bracket for a condenser system

Information

  • Patent Grant
  • 6684661
  • Patent Number
    6,684,661
  • Date Filed
    Thursday, April 10, 2003
    21 years ago
  • Date Issued
    Tuesday, February 3, 2004
    21 years ago
Abstract
A receiver dryer mounting bracket (38) for a condenser system (20) includes a body (76) and an arm (78) coupled to and extending from the body (76). The body (76) has an opening (90) and seat sections (92, 94) positioned at opposing ends of a length of the opening (90). Flanges (71, 73) on inlet and outlet pipes (34, 36) of the condenser system (20) are seated in the seat sections (92, 94). An arcuate crimp section (102) of the body (76) is compressed to secure the inlet and outlet pipes (34, 36) in respective ones of the seat sections (92, 94) to form a pipe assembly (30). The pipe assembly (30) is coupled to a header (26) of the condenser system (20) prior to furnace brazing, and a receiver dryer (32) is subsequently mounted to the bracket (38).
Description




TECHNICAL FIELD OF THE INVENTION




The present invention relates to the field of air conditioning systems. More specifically, the present invention relates to a bracket for a receiver dryer of a sub-cooled condenser system.




BACKGROUND OF THE INVENTION




In a conventional vapor compression system, vapor refrigerant is compressed in the compressor, where its temperature is raised above the temperature of the cooling medium used at the condenser. A mixture of vapor and liquid refrigerant then enters the condenser where heat is extracted, and the refrigerant changes to a liquid. The liquid refrigerant then enters the thermal expansion valve, which controls the quantity of liquid refrigerant passing to the evaporator coils. Finally, the liquid refrigerant enters the evaporator and evaporates. Heat from the ambient atmosphere, for example, in a vehicle passenger compartment, is rejected to the refrigerant in the evaporator where it is absorbed as the latent heat of vaporization as the refrigerant evaporates. The now vaporized refrigerant is then directed to the compressor to be recycled through the system.




Some vapor compression systems include a receiver dryer which is intended to perform some or all of the following functions: filtration and/or dehydration of the refrigerant, compensation for variations in its volume, and separation of the vapor and liquid phases of the refrigerant. Typically, an inlet pipe is coupled between an upstream section of the condenser and an inlet port of the receiver for carrying the vapor and liquid phases of the refrigerant to the receiver dryer. An outlet pipe is coupled between an outlet port of the receiver and a downstream section of the condenser header for returning the liquid phase of the refrigerant to the downstream section. Interposing the receiver dryer between upstream and downstream sections of the condenser ensures the fluid in the downstream section circulates only in the liquid state. The downstream section, or sub-cooler section, of the condenser sub-cools the liquid refrigerant to a point below the temperature at which the liquid changes to a gas. The sub-cooled liquid phase refrigerant quality is low and its enthalpy is also low which increases the evaporator's ability to absorb heat as the refrigerant evaporates, thus improving the efficiency of the vapor compression system.




Condenser systems used in vehicle air conditioning systems are typically manufactured by first assembling brazing clad condenser components together, then passing the assembled components through a brazing furnace to braze, or fuse, the components together. Typically, one or more brackets are used to mount the receiver dryer, inlet pipe, and outlet pipe to a header of the condenser. The bracket or brackets may be first bolted or tack welded to the header prior to the brazing process. Bolting and tack welding prior to brazing is typically performed manually, thus resulting in undesirable labor costs for the manufacturing process.




In addition, some mounting brackets are assembled using a number of discrete components. An undesirably high number of discrete components increases the likelihood that the condenser system may be misassembled, and increases the potential for damaging the inlet and outlet pipes coupled between the condenser and the receiver dryer. Other prior art designs utilize large connector blocks for mounting the receiver dryer to the condenser header. These large connector blocks have greater mass, thus making the brazing process more difficult.




When a receiver dryer is included in a condenser system, it is often desirable to service the receiver dryer one or more times during the useable life of the condenser by replacing, replenishing, or refurbishing the desiccant inside the receiver dryer. The prior art vapor refrigeration systems, having mounting brackets of multiple discrete components, increases the duration and complexity of service performed on the receiver dryer, again resulting in undesirable labor costs. Thus, what is needed is a receiver dryer mounting bracket that enables simple, secure, and convenient fixation of the receiver dryer to the header.




SUMMARY OF THE INVENTION




Accordingly, it is an advantage of the present invention that a receiver dryer mounting bracket for a condenser system is provided.




It is another advantage of the present invention that a receiver dryer mounting bracket is provided that facilitates pre-assembly of the inlet and outlet pipes with the mounting bracket prior to brazing.




Another advantage of the present invention is that the receiver dryer mounting bracket provides a secure mount for the receiver dryer and promotes the correct connection of the receiver dryer to the condenser.




Yet another advantage of the present invention is that a receiver dryer mounting bracket is provided that enables rapid and simple servicing of the receiver dryer.




The above and other advantages of the present invention are carried out in one form by a bracket for use in a condenser system. The condenser system has two spaced apart headers, a plurality of parallel tubes extending between the headers for passing refrigerant between the headers, and a receiver dryer. An inlet pipe is coupled to one of the headers and an inlet port of the receiver dryer. An outlet pipe is coupled to the one of the headers and an outlet port of the receiver dryer. The bracket retains the inlet and outlet pipes in fixed relation with the one of the headers. The bracket comprises a body including a first surface, a second surface, and a side spanning a width of the body from the first surface to the second surface. The body has an opening extending through the body configured for passage of the inlet and outlet pipes. The first surface has first and second seat sections at the opening, the first seat section being configured for retention of the inlet pipe, and the second seat section being configured for retention of the outlet pipe. An arm is coupled to and extends from the side of the body. The arm has a concave surface for mating engagement with the one of the header tubes.











BRIEF DESCRIPTION OF THE DRAWINGS




A more complete understanding of the present invention may be derived by referring to the detailed description and claims when considered in connection with the Figures, wherein like reference numbers refer to similar items throughout the Figures, and:





FIG. 1

shows a side view of a condenser system for a vapor compression system;





FIG. 2

shows a top view of a pipe assembly coupled to a first header of the condenser system of

FIG. 1

;





FIG. 3

shows an exploded perspective view of a receiver portion of the condenser system of

FIG. 1

;





FIG. 4

shows a front view of a receiver dryer mounting bracket in accordance with a preferred embodiment of the present invention;





FIG. 5

shows a section view of the mounting bracket of

FIG. 3

taken along section line


4





4


;





FIG. 6

shows a perspective view of the mounting bracket of

FIG. 4

;





FIG. 7

shows a perspective view of the mounting bracket of

FIG. 4

with inlet and outlet pipes positioned therein;





FIG. 8

shows a perspective view of the mounting bracket shown in

FIG. 7

with an arcuate crimp section of the mounting bracket compressed.





FIG. 9

shows a front view of a receiver dryer mounting bracket in accordance with a second preferred embodiment of the present invention;





FIG. 10

shows a perspective view of the receiver dryer mounting bracket of

FIG. 9

;





FIG. 11

shows a front view of a receiver dryer mounting bracket in accordance with an alternative embodiment of the present invention; and





FIG. 12

shows a partial perspective view of a receiver portion of the condenser system of

FIG. 1

that employs a receiver dryer mounting bracket in accordance with another alternative embodiment of the present invention.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS





FIG. 1

shows a side view of a condenser system


20


for a vapor compression system (not shown). In an exemplary embodiment, the vapor compression system may be a vehicle air conditioning system known to those skilled in the art for cooling the passenger compartment of a vehicle. Condenser system


20


includes a condenser, generally designated


22


, and a receiver portion, generally designated


24


. Condenser


20


includes a pair of tubular, parallel headers, generally designated as a first header


26


and a second header


27


. Parallel tubes


28


extend between first and second headers


26


and


27


, respectively, for passing refrigerant between first and second headers


26


and


27


. Receiver portion


24


includes a pipe assembly, generally designated


30


, and a receiver dryer


32


. Pipe assembly


30


includes an inlet pipe


34


, an outlet pipe


36


, and a mounting bracket


38


.




In an exemplary embodiment, condenser


22


is a three pass condenser. As such, first header


26


includes imperforate walls


40


and


42


extending through first header


26


. Similarly, second header


27


includes an imperforate wall


44


extending through second header


27


. First header


26


includes an inlet opening


46


for receiving a mixture of vapor and liquid phase refrigerant from a compressor (not shown) of the vehicle air conditioning system (not shown). Below imperforate wall


44


, second header


27


includes an outlet opening


48


for directing liquid phase refrigerant from condenser


22


toward the evaporator (not shown) of the vehicle air conditioning system.




Referring to

FIGS. 2-3

in connection with

FIG. 1

,

FIG. 2

shows a top view of pipe assembly


30


coupled to first header


26


of condenser system


20


.

FIG. 3

shows an exploded perspective view of receiver portion


24


of condenser system


20


. As shown, between imperforate walls


40


and


42


, first header


26


includes an outlet


50


to which a header attachment end


52


of inlet pipe


34


couples. An outlet end


54


of inlet pipe


34


couples to an inlet port


56


of receiver dryer


32


. An inlet end


58


of outlet pipe


36


couples to an outlet port


60


of receiver dryer


32


, and an header attachment end


62


of outlet pipe


36


couples to an inlet


64


of first header


26


below imperforate wall


42


.




In general, vapor and liquid phase refrigerant enters condenser system


20


at inlet


46


of first header


26


. The refrigerant may be distributed by first header


26


to tubes


28


that are above imperforate wall


40


, referred to generally as a first upstream section


66


, to flow to second header


27


. Once the refrigerant enters second header


27


, it is distributed to tubes


28


that are above imperforate walls


42


and


44


, and below imperforate wall


40


, referred to generally as a second upstream section


68


, to flow to first header


26


. At first header


26


, the vapor and liquid phase refrigerant is routed to receiver dryer


32


via inlet pipe


34


.




Receiver dryer


32


may include a desiccant (not shown). The desiccant tends to absorb any water that is mixed with the refrigerant. Receiver dryer


32


further serves to separate the liquid phase refrigerant from the vapor phase refrigerant. After the liquid phase refrigerant and the vapor phase refrigerant are separated within receiver dryer


32


, liquid refrigerant is subsequently routed to tubes


28


below imperforate walls


42


and


44


, referred to generally as a downstream section


70


, via outlet pipe


36


.




Downstream section


70


, known as a sub-cooler section, of condenser system


20


sub-cools the liquid refrigerant to a point below the temperature at which the liquid changes to a gas. The sub-cooled liquid phase refrigerant increases the ability of the evaporator (not shown) of the vehicle air conditioning system to absorb heat as the refrigerant evaporates, thus improving the efficiency of the system. Following sub-cooling in downstream section


70


, the liquid refrigerant passes to second header


27


below imperforate wall


44


and exits from outlet opening


48


for eventual receipt at the evaporator (not shown) of the vehicle air conditioning system (not shown).





FIG. 3

further shows bracket


38


interposed between receiver dryer


32


and inlet and outlet pipes


34


and


36


, respectively. An O-ring


72


is positioned between outlet end


54


of inlet pipe


34


and bracket


38


. Similarly, another O-ring


72


is positioned between and inlet end


58


of outlet pipe


36


and bracket


38


. In addition, inlet pipe


34


includes a first flange


71


extending radially from outlet end


54


, and outlet pipe


36


includes a second flange


73


extending radially from inlet end


58


. Stop beads


75


extend radially from header attachment end


52


of inlet pipe


34


and from header attachment end


62


of outlet pipe


36


. A fastener


74


is directed through bracket


38


to enable the connection of receiver dryer


32


to bracket


38


.




As will be described in greater detail below, bracket


38


advantageously facilitates the pre-assembly of pipe assembly


30


prior to furnace brazing condenser system


20


. In particular bracket


38


retains inlet and outlet pipes


34


and


36


, respectively, in fixed relation with first header


26


without the need for additional fixtures. Following the brazing process, receiver dryer


32


is simply bolted to bracket


38


using fastener


72


.




Condenser system


20


is described as being a three pass condenser having an integral sub-cooling section for simplicity of illustration. However, the invention does not require that the condenser system be a three pass condenser. Rather, the number of passes will vary as dictated by the requirements of a particular system. Nor does the invention require that the condenser system be used solely in vehicle air conditioning systems. Rather, the present invention may be implemented in a number of vapor compression systems that employ a receiver dryer unit known to those skilled in the art.




Referring to

FIGS. 4-6

,

FIG. 4

shows a front view of receiver dryer mounting bracket


38


in accordance with a preferred embodiment of the present invention.

FIG. 5

shows a section view of the mounting bracket


38


taken along section line


5





5


of FIG.


4


.

FIG. 6

shows a perspective view of mounting bracket


38


.




Receiver dryer mounting bracket


38


includes a body


76


and an arm


78


coupled to and extending from body


76


. More specifically, body


76


includes a first surface


80


, a second surface


82


, and a side


84


spanning a first width


86


of body


76


from first surface


80


to second surface


82


. Body


76


and arm


78


of bracket


38


are fabricated as a single contiguous unit by milling, extrusion, or other manufacturing methods known to those skilled in the art. Arm


78


extends from side


84


of body


76


and includes a concave surface


88


for mating engagement with first header


26


(FIG.


2


).




An opening


90


extends through body


76


. Opening


90


is generally oblong in shape. A first seat section


92


and a second seat section


94


are positioned at opposing ends of a length


96


of opening


90


. Body


76


at each of first and second seat sections


92


and


94


exhibits a second width


98


. Second width


98


is less than first width


86


such that a side wall


100


is formed at each of first and second seat sections


92


and


94


, respectively.




Body


76


further includes an arcuate crimp section


102


extending from side


84


of body


76


. Arcuate crimp section


102


is approximately aligned with a mid-point


104


of length


96


of oblong opening


90


. Thus, arcuate crimp section


102


causes a mid-section span


106


of oblong opening


90


to be wider than an end-section span


108


of oblong opening


90


at each of first and second seat sections


92


and


94


, respectively. Body


76


also has an attachment hole


110


for passage of fastener


74


(

FIG. 3

) employed to couple receiver dryer


32


(

FIG. 3

) to bracket


38


.





FIG. 7

shows a perspective view of mounting bracket


38


with inlet and outlet pipes


34


and


36


positioned therein.

FIG. 8

shows a perspective view of mounting bracket


38


with arcuate crimp section


102


of bracket


38


compressed. A method of securing receiver dryer


32


(

FIG. 1

) to condenser


22


(

FIG. 1

) entails directing inlet pipe


34


through mid-section span


106


of oblong opening


90


, and moving inlet pipe


34


laterally to seat first flange


71


of inlet pipe


34


in first seat section


92


. Similarly, outlet pipe


36


is directed through mid-section span


106


and moved laterally to seat second flange


73


of outlet pipe


36


in second seat section


94


.




A gap


112


at each of first and second seat sections


92


and


94


is sized to accommodate the outer diameter of each of inlet and outlet pipes


34


and


36


, respectively, in order to move inlet and outlet pipes


34


and


36


into first and second seat sections


92


and


94


. In addition, first and second seat sections


92


and


94


are configured to enable each of first and second flanges


71


and


73


to reside within respective ones of first and second seat sections


92


and


94


, surrounded in part by side wall


100


(FIG.


5


).




Once first and second flanges


71


and


73


of inlet and outlet pipes


34


and


36


are seated in respective ones of first and second seat sections


92


and


94


, respectively, arcuate crimp section


102


is compressed to secure inlet and outlet pipes


34


and


36


in first and second seat sections


92


and


94


(as shown in FIG.


8


). Once arcuate crimp section


102


is compressed, gap


112


decreases so that inlet and outlet pipes


34


and


36


are prevented from moving out of first and second seat sections


92


and


94


. Thus, pipe assembly


30


(

FIG. 2

) is formed.




Following the fabrication of pipe assembly


30


, header attachment end


52


(

FIG. 2

) of inlet pipe


34


is positioned in outlet


50


(

FIG. 2

) of first header


26


until its stop bead


75


(

FIG. 3

) touches first header


26


. Concurrently, header attachment end


62


of outlet pipe


36


is positioned in inlet


64


(

FIG. 2

) of first header


26


until its stop bead


75


touches first header


26


.




The retention of first and second flanges


71


and


73


in first and second seat sections


92


and


94


, respectively, provides positive location and alignment of outlet end


54


(

FIG. 2

) of inlet pipe


34


and inlet end


58


of outlet pipe


36


with mating inlet and outlet ports


56


and


60


, respectively, (

FIG. 3

) on receiver dryer


32


, as well as with outlet


50


and inlet


64


on first header


26


. This positive location and alignment substantially promotes the correct connection of receiver portion


24


(

FIG. 1

) to condenser


22


.




Concave surface


88


(

FIG. 4

) of arm


78


is readily tack welded to first header


26


, shown in ghost form in

FIG. 8

, to attach pipe assembly


30


(

FIG. 2

) to condenser


22


(FIG.


1


). Condenser


22


(

FIG. 1

) with attached pipe assembly


30


is subsequently passed through a brazing furnace (not shown) to braze, or fuse, pipe assembly


30


to first header


26


.




Following the brazing process, outlet end


54


(

FIG. 2

) of inlet pipe


34


is coupled to inlet port


56


(

FIG. 3

) of receiver dryer


32


(FIG.


3


), and inlet end


58


of outlet pipe


36


is coupled to outlet port


60


(

FIG. 3

) of receiver dryer


32


. Fastener


74


(

FIG. 3

) is then used to fasten receiver dryer


32


to body


76


of bracket


38


to secure receiver dryer


32


to condenser


22


.




Referring to

FIGS. 9-10

,

FIG. 9

shows a front view of a receiver dryer mounting bracket


114


in accordance with a second preferred embodiment of the present invention.

FIG. 10

shows a perspective view of receiver dryer mounting bracket


114


.




Receiver dryer mounting bracket


114


is similar to mounting bracket


38


. That is, mounting bracket


114


includes body


76


and arm


78


coupled to and extending from side


84


of body


76


. Mounting bracket


114


further includes oblong opening


90


, first and second seat sections


92


and


94


, respectively, at opposing ends of oblong opening


90


, arcuate crimp section


102


, and attachment hole


110


for accommodating fastener


74


(FIG.


3


).




An inner edge


116


of each of first and second seat, sections


92


and


94


, respectively, delineates a portion of oblong opening


90


. Body


76


of mounting bracket


114


has first bend relief slots


118


and second bend relief slots


120


extending through body


76


and radiating outwardly from inner edge


116


. First bend relief slots


118


of first seat section


92


, located proximate arm


78


, are longer than second bend relief slots


120


. More specifically, the length, or depth, of first bend relief slots


118


are approximately one and a half to twice the length of second bend relief slots


120


.




The region of mounting bracket


114


about first seat section


92


has more mass than the region of mounting bracket


114


closest to second seat section


94


. This additional mass at first seat section


92


causes that region of mounting bracket


114


to be more rigid than the region of mounting bracket


114


proximate second seat section


94


. The length, i.e., depth, of first and second bend relief slots


118


and


120


has evolved through trial and error and establishes an optimal depth for substantially equivalent compression of oblong opening


90


at each of first and second seat sections


92


and


94


. The increased length of first bend relief slots


118


relative to second bend relief slots


120


allows first seat section


92


to compress, or close, at a ratio close to second seat section


94


.




When assembling pipe assembly


30


(

FIG. 2

) using mounting bracket


114


in place of mounting bracket


38


(FIG.


4


), as arcuate crimp section


102


is compressed, first and second bend relief slots


118


and


120


close, so that fingers


122


separating first and second bend relief slots


118


and


120


wrap around inlet and outlet pipes


34


and


36


. In the same motion, fingers


122


lightly embed into the outer wall of inlet and outlet pipes


34


and


36


to hold pipe assembly


30


(

FIG. 2

) together while still allowing inlet and outlet pipes


34


and


36


to move axially to absorb the various mating part tolerances as pipe assembly


30


is attached to first header


26


(FIG.


1


). Thus, the length of first and second bend relief slots


118


and


120


and the positioning of fingers


122


control the interference between mounting bracket


114


and inlet and outlet pipes


34


and


36


, while maintaining the orientation of pipes


34


and


36


.




Body


76


of receiver dryer mounting bracket


114


exhibits a width


123


, and arm


78


of bracket


114


exhibits an arm width


124


. Arm width


124


is less than width


123


such that a step


126


is formed between body


76


and arm


78


. Step


126


helps prevent flux from wicking (i.e., flowing or migrating) toward inlet and outlet pipes


34


and


36


, respectively, during the furnace brazing process. Thus, step


126


controls a post braze condition of inlet and outlet pipes


34


and


36


. Although step


126


is illustrated on mounting bracket


114


, it should be understood that mounting bracket


38


(

FIG. 4

) and mounting brackets described in connection with

FIGS. 11-12

may be adapted to include step


124


.





FIG. 11

shows a front view of a receiver dryer mounting bracket


128


in accordance with an alternative embodiment of the present invention. Receiver dryer mounting bracket


128


is similar to mounting brackets


38


(

FIG. 4

) and


114


(FIG.


9


). That is, mounting bracket


128


includes body


76


, arm


78


, oblong opening


90


extending through body


76


, first and second seat sections


92


and


94


, respectively, at opposing ends of oblong opening


90


, arcuate crimp section


102


, and attachment hole


110


for accommodating fastener


74


(FIG.


3


).




However, arm


78


of mounting bracket


128


further includes extension portions


130


, each of which extend symmetrically about a central axis with respect to the other of extension portions


130


. Extension portions


130


are configured to enable a snap fit of arm


78


about first header


26


, shown in ghost form, thereby eliminating the need for the tack weld, discussed above, prior to the furnace brazing process. The snap fit simplifies system assembly, thus reducing the labor costs associated with system assembly. Although extension portions


130


are illustrated on mounting bracket


128


, it should be understood that any of the mounting brackets described herein may be adapted to include extension portions


130


.





FIG. 12

shows a partial perspective view of receiver portion


24


of the condenser system


20


(

FIG. 1

) that employs a receiver dryer mounting bracket


132


in accordance with another alternative embodiment of the present invention. Receiver dryer mounting bracket


132


includes body


76


and arm


78


coupled to and extending from side


84


of body


76


. Mounting bracket


132


further includes oblong opening


90


, first and second seat sections


92


and


94


, respectively, at opposing ends of oblong opening


90


, and attachment hole


110


for accommodating fastener


74


.




However, mounting bracket


132


does not include arcuate crimp section


102


(FIG.


4


), discussed extensively above. Rather, oblong opening


90


of mounting bracket


132


extends through side


84


proximate second seat section


94


. As such, a slot is formed through which inlet and outlet pipes


34


and


36


, respectively, are passed for positioning into respective ones of first and second seat sections


92


and


94


.




In summary, the present invention teaches of a receiver dryer mounting bracket for a condenser system. The retention of the inlet and outlet pipes in the mounting bracket provides positive location and alignment of the inlet and outlet pipes with the receiver dryer, as well as with the condenser header. This positive location and alignment promotes the correct connection of the receiver portion to the condenser header. In addition, the mounting bracket provides a self-fixturing subassembly using, at most, a single tack weld and no additional fixtures to secure the assembly to the condenser header prior to furnace brazing. Following brazing, the bracket provides a secure mount for the receiver dryer via a through-hole for a single fastener connection. The single fastener connection of the receiver dryer to the mounting bracket enables rapid and simple servicing of the receiver dryer, while decreasing the potential for damaging the inlet and outlet pipes, and/or the condenser.




Although the preferred embodiments of the invention have been illustrated and described in detail, it will be readily apparent to those skilled in the art that various modifications may be made therein without departing from the spirit of the invention or from the scope of the appended claims. For example, it should be readily apparent that the present invention may be adapted to retain a pair of pipes in fixed relation with a mounting surface, other than inlet and outlet pipes of a sub-cooled condenser system.



Claims
  • 1. In a condenser system having two spaced apart headers, a plurality of parallel tubes extending between said headers for passing refrigerant between said headers, a receiver dryer, and a pipe coupled to one of said headers and a port of said receiver dryer, a bracket for retaining said pipe in fixed relation with said one of said headers, said bracket comprising:a body having an opening extending through a width of said body, said opening being configured for passage of said pipe, said body having a seat section at said opening configured for retention of said pipe; and an arm coupled to and extending from said body, said arm having a surface for mating engagement with said one of said headers.
  • 2. A bracket as claimed in claim 1 wherein said pipe includes a flange, and seat section is configured to enable said flange to reside within said seat section.
  • 3. A bracket as claimed in claim 2 wherein said width of said body is a first width, and said body at said seat section exhibits a second width, said second width being less than said first width such that a side wall is formed at said seat section for surrounding said flange.
  • 4. A bracket as claimed in claim 1 wherein said opening is an oblong opening and said seat section is at a first position along of a length of said oblong opening.
  • 5. A bracket as claimed in claim 4 wherein said body includes a crimp section located at a second position along said length of said oblong opening, and crimping of said crimp section causes said pipe to be secured in said seat section.
  • 6. A bracket as claimed in claim 5 wherein said crimp section causes a first span of said oblong opening to be wider at said second position than a second span of said oblong opening at said seat section.
  • 7. A bracket as claimed in claim 5 wherein said pipe is a first pipe, said seat section is a first seat section, said condenser system includes a second pipe coupled to said one of said headers and a second port of said receiver dryer, and said body further comprises:a second seat section at a third position along a length of said oblong opening configured for retention of said second pipe, said first and third positions being at opposing ends of said length of said oblong opening, said second position of said crimp section being approximately aligned with a midpoint of said length of said oblong opening, and crimping of said crimp section causes said first and second pipes to be secured in respective ones of said first and second seat sections.
  • 8. A bracket as claimed in claim 4 wherein said oblong opening extends through a side of said body for forming a slot through which said pipe is passed for positioning into said seat section.
  • 9. A bracket as claimed in claim 1 wherein said seat section includes an inner edge, said inner edge delineating a portion of said opening, and said body has bend relief slots extending through said body and radiating outwardly from said inner edge.
  • 10. A bracket as claimed in claim 9 wherein said pipe is a first pipe, said seat section is a first seat section, said condenser system includes a second pipe coupled to said one of said headers and a second port of said receiver dryer, and said body further comprises:a second seat section at said opening configured for retention of said second pipe, said second seat section being positioned farther away from said arm than said first seat section, said second seat section including said inner edge delineating another portion of said opening, and ones of said bend relief slots at said first seat section are longer than said bend relief slots of said second seat section.
  • 11. A bracket as claimed in claim 1 wherein said body has an attachment hole for passage of a fastener adapted to couple said receiver dryer to said bracket.
  • 12. A bracket as claimed in claim 1 wherein said width of said body is greater than an arm width of said arm to form a step between said body and said arm.
  • 13. A bracket as claimed in claim 1 wherein said arm includes extension portions, each of which extends symmetrically about a central axis with respect to the other of said extension portions for enabling a snap fit of said arm about said one of said headers.
  • 14. A method of securing a receiver dryer to a sub-cooled condenser, said sub-cooled condenser having two spaced apart headers and a plurality of parallel tubes extending between said headers for passing refrigerant between said headers, said method comprising:providing a bracket including a body having an oblong opening extending through said body, and having a seat section at a first position along a length of said oblong opening, said body further having a crimp section located at a second position along said length of said oblong opening, said crimp section causing a first span of said oblong opening at said second position to be wider than a second span of said oblong opening at said first position, and said bracket further including an arm coupled to and extending from said body, said arm having a concave surface; directing a pipe through said first span of said oblong opening; moving said pipe laterally to seat a flange of said pipe in said seat section; compressing said crimp section to secure said pipe in said seat section to form a pipe assembly; positioning a header attachment end of said pipe in a corresponding hole in one of said headers; tack welding said surface of said arm to said one of said headers to attach said pipe assembly to said sub-cooled condenser; passing said sub-cooled condenser and said attached pipe assembly through a brazing furnace to braze said pipe assembly to said one of said headers; coupling a receiver attachment end of said pipe with a port of said receiver dryer; and fastening said receiver dryer to said body of said bracket to secure said receiver dryer to said sub-cooled condenser.
  • 15. A method as claimed in claim 14 wherein said pipe is a first pipe, said flange is a first flange, said seat section is a first seat section, and said method further comprises:directing, prior to said compressing operation, a second pipe through said first span of said oblong opening; moving, prior to said compressing operation, said second pipe laterally to seat a second flange of said second pipe in a second seat section of said first surface of said body, said compressing operation functioning to secure said first and second pipes in respective ones of said first and second seat sections to form said pipe assembly; and positioning a second header attachment end of said second pipe in a corresponding second hole in said one of said headers; and coupling, following said passing operation, a second receiver attachment end of said second pipe with a second port of said receiver dryer.
  • 16. In a condenser system having two spaced apart headers, a plurality of parallel tubes extending between said headers for passing refrigerant between said headers, a receiver dryer, a pipe coupled to one of said headers and a port of said receiver dryer, and said pipe having a flange, a bracket for retaining said pipe in fixed relation with said one of said headers, said bracket comprising:a body including an oblong opening extending through a width of said body for passage of said pipe, said body having a seat section at a first position along said oblong opening configured for retention of said flange of said pipe, and said body including a crimp section extending from said body at a second position along said oblong opening, wherein compression of said crimp section causes said pipe to be secured in said seat section; and an arm coupled to and extending from said side of said body, said arm having a surface for mating engagement with said one of said headers.
  • 17. A bracket as claimed in claim 16 wherein said width of said body is a first width, and said body at said seat section exhibits a second width, said second width being less than said first width such that a side wall is formed at said seat section for surrounding said flange.
  • 18. A bracket as claimed in claim 16 wherein said crimp section causes a first span of said oblong opening to be wider at said second position than a second span of said oblong opening at said seat section.
  • 19. A bracket as claimed in claim 16 wherein said seat section includes an inner edge, said inner edge delineating a portion of said opening, and said body has bend relief slots extending through said body and radiating outwardly from said inner edge.
  • 20. A bracket as claimed in claim 19 wherein said pipe is a first pipe, said seat section is a first seat section, said condenser system includes a second pipe coupled to said one of said headers and a second port of said receiver dryer, and said body further comprises:a second seat section at said oblong opening configured for retention of said second pipe, said second seat section being position farther away from said arm than second first seat section, said second seat section including said inner edge delineating a portion of said opening, and ones of said bend relief slots at said first seat section are longer than said bend relief slots of said second seat section.
RELATED INVENTION

Continuation of prior application Ser. No. 10/256,686 filed Sep. 26, 2002 now U.S. Pat. No. 6,578,371.

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6223556 DeKeuster et al. May 2001 B1
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Foreign Referenced Citations (1)
Number Date Country
409303906 Nov 1997 JP
Continuations (1)
Number Date Country
Parent 10/256686 Sep 2002 US
Child 10/410810 US