The subject matter herein relates generally to a transceiver assembly, and more particularly, to a receptacle connector for use in a transceiver assembly.
Various types of fiber optic and copper based transceiver assemblies that permit communication between electronic host equipment and external devices are known. These transceiver assemblies typically include a module assembly that can be pluggably connected to a receptacle in the host equipment to provide flexibility in system configuration. The module assemblies are constructed according to various standards for size and compatibility, one standard being the Small Form-factor Pluggable (SFP) module standard. Conventional SFP modules and receptacle assemblies perform satisfactorily carrying data signals at rates up to 2.5 gigabits per second (Gbps). Another pluggable module standard, the XFP standard, calls for the transceiver module to carry data signals at rates up to 10 Gbps.
The pluggable modules are plugged into a transceiver assembly that is mounted on a circuit board within the host equipment. The transceiver assembly includes an elongated guide frame, or cage, having a front that is open to an interior space, and a receptacle connector disposed at a rear of the cage within the interior space. Both the receptacle connector and the guide frame are electrically and mechanically connected to the circuit board, and when the pluggable module is plugged into the transceiver assembly, the pluggable module is electrically and mechanically connected to the circuit board as well.
Problems arise with mounting the receptacle connectors to the circuit board. For example, it is desirable to have solder tails of the electrical connectors coplanar to ensure good electrical connections to the circuit board. However, because of tolerance build-ups and other manufacturing problems such as contact float, where the contacts tend to raise upward in the housing, the solder tails may not be completely coplanar, leading to inadequate connections between the electrical connector and the circuit board. Another problem with known receptacle connectors arises during mating with the pluggable module. Such mating may force the contacts rearward and out of position within the housing.
It would be desirable to provide a receptacle connector for a transceiver assembly that exhibits good mechanical stability during assembly. It would be desirable to provide a receptacle connector for a transceiver assembly that exhibits good mechanical stability during mating with a pluggable module.
In one embodiment, a receptacle connector is provided that includes contacts having contact tails configured to be mounted to a circuit board. The contacts have retention sections positioned at a predetermined location relative to the contact tails, and the contacts have mating sections configured for mating with a mating connector. A housing holds the contacts and has a front and a rear with a cavity at the front being configured to receive the mating connector. The housing has a shelf at the rear. A stuffer bar is separately provided from the housing and securely coupled to the rear of the housing. The stuffer bar is received within the retention sections of the contacts and engages the contacts to hold the contacts against the shelf such that the contact tails are aligned with one another.
In another embodiment, a receptacle connector for mating with a pluggable module of a transceiver assembly is provided. The receptacle connector includes contacts having posts and mating sections extending from the posts for mating with the pluggable module. The posts have a front and a rear with contact tails at an end thereof opposite the mating sections and the posts also have retention sections. A housing holds the contacts and has a front and a rear with a cavity at the front being configured to receive the pluggable module. A stiffer bar is separately provided from the housing and is securely coupled to the housing proximate to the rear of the housing. The stuffer bar has a base and a shoulder extending forward from the base that is received in the retention sections. The base engages the rear of the posts to hold the contacts in the housing.
In a further embodiment, a transceiver assembly is provided that includes a receptacle guide frame configured to be mounted to a host circuit board, where the receptacle guide frame has a front being open to an interior space, and where the receptacle guide frame is configured to receive a pluggable module through the front. A receptacle connector is received within the interior space of the receptacle guide frame at a rear of the receptacle guide frame. The receptacle connector includes contacts having contact tails configured to be mounted to a circuit board. The contacts have retention sections positioned at a predetermined location relative to the contact tails, and the contacts have mating sections configured for mating with a mating connector. A housing holds the contacts and has a front and a rear with a cavity at the front being configured to receive the mating connector. The housing has a shelf at the rear. A stuffer bar is separately provided from the housing and securely coupled to the rear of the housing. The stuffer bar is received within the retention sections of the contacts and engages the contacts to hold the contacts against the shelf such that the contact tails are aligned with one another.
As shown in
In the illustrated embodiment, the pluggable module 102 includes a housing 110 that forms a protective shell for a circuit board 112 (shown in
The pluggable module 102 is configured to be inserted into the receptacle assembly 104. In general, the pluggable module 102 and receptacle assembly 104 may be used in any application requiring an interface between a host system and electrical or optical signals. The pluggable module 102 interfaces to the host system through the receptacle assembly 104 via a receptacle connector 120 which is located within a receptacle guide frame 122, also referred to as a cage 122. The pluggable module 102 interfaces to an optical fiber or electrical cable (not shown in
The pluggable module 102 and the receptacle assembly 104 reduce EMI emission through one or more of several EMI reduction features, including the receptacle guide frame 122 and one or more gasket assemblies 124.
The receptacle connector 120 is mounted on the host circuit board 106 of the host equipment separate from the receptacle guide frame 122 and gasket assemblies 124. The receptacle connector 120 includes a slot that receives the edge 114 of the circuit board 112 or a connector mounted to the circuit board 112 that is carried by the pluggable module 102 when the pluggable module 102 is fully installed in the receptacle guide frame 122, thereby electrically connecting the pluggable module 102 to the host equipment.
The receptacle guide frame 122 accommodates an optional heat sink 150. The heat sink 150 is positioned to make physical contact with the pluggable module 102 when the pluggable module 102 is installed into the receptacle assembly 104. A clip 152 is mounted over the heat sink 150 and is secured to the receptacle guide frame 122. The clip 152 ensures that the heat sink 150 is loaded against the pluggable module 102 to facilitate thermal transfer from the pluggable module 102 to the heat sink 150.
The pluggable module 102 is illustrated in a latched position wherein removal from the receptacle guide frame 122 is prevented. An axial pull on the front end 118 of the pluggable module 102 in the direction of arrow A, when latched, is ineffective to remove the pluggable module 102. An ejector mechanism 180 is provided on the front end 118 of the pluggable module 102 for unlatching the pluggable module 102 for removal from the receptacle guide frame 122.
The receptacle connector 120 includes a plurality of contacts 320 loaded into the cavity 322 (shown in
The grooves 330 are generally formed by wall portions 332, 334 positioned between the contacts 320. The wall portions 332, 334 of the housing 302 are formed from a dielectric material. Electrical characteristics of the contacts 320 are controlled by selecting a particular type of dielectric material for the wall portions 332, 334 and/or by controlling the height of the wall portions 332, 334 between the contacts 320. Between the wall portions 332, 334, the contacts 320 are separated from one another by air, which has a different dielectric constant than the wall portions 332, 334, and thus affects the electrical characteristics of the contacts 320 differently then the wall portions 332, 334.
In the illustrated embodiment, the contacts 320 include both signal contacts 336 and ground contacts 338. Other types of contacts, such as power contacts, may be used in alternative embodiments or alternative applications. Optionally, the signal contacts 336 may be arranged in pairs with each signal contact 336 within a pair carrying a differential signal, thus defining differential pairs. The ground contacts 338 are provided between the pairs of signal contacts 336.
In an exemplary embodiment, the post 340 includes a retention section 346 with an open side and an upper post section 348 between the retention section 346 and the mating section 342. The retention section 346 is configured to receive the stuffer bar 324 (shown in
The retention section 346 is defined by an upper leg 350, a lower leg 352 and an inner leg 354 generally opposite the open side. The inner leg 354 extends between the upper and lower legs 350, 352. The inner leg 354 defines a forward-most portion of the post 340. The legs 350-354 define a channel 356 that receives the stuffer bar 324. Any or all of the legs 350-354 may engage the stuffer bar 324 when loaded into the channel 356. In an exemplary embodiment, the upper and lower legs 350, 352 may be parallel to one another and perpendicular to the inner leg 354. As such, the retention section 346 is generally U-shaped with the open side at a rear of the retention section 346. In an alternative embodiment, the upper and lower legs 350, 352 may be non-parallel to one another, and may extend either toward one another or away from one another. The retention section 346 includes an inner surface 358 and an outer surface 360. The inner surface 358 defines the channel 356. The stuffer bar 324 engages the inner surface 358. The outer surface 360 faces, and may engage the housing 302.
The post 340 includes a front 362 and a rear 364 opposite the front 362. The mating section 342 extends forward from the front 362. The open side of the retention section 346 is provided along the rear 364 of the post 340. The contact tail 344 extends rearward from the rear 364.
In an exemplary embodiment, both the signal and ground contacts 336, 338 may be stamped from a common stamp. When the retention barb 374 and the inner post 376 are removed, such as during a second stamping process, the contact has the form of a signal contact 336 rather than a ground contact 338. When the retention barb 374 and the inner post 376 remain, the contact has the form of a ground contact 338. Alternatively, the stamps may be different for the signal and ground contacts 336, 338 during an initial stamping process to define the contact as either a signal contact 336 or a ground contact 338.
The post 370 includes a contact tail 378 similar to the contact tail 344 (shown in
The post 370 includes a front 388 and a rear 389 opposite the front 388. The mating section 372 extends forward from the front 388. The open side of the retention section 380 is provided along the rear 389 of the post 370. The contact tail 378 extends rearward from the rear 389.
Returning to
In an exemplary embodiment, the stuffer bar 324 is L-shaped with the shoulder 402 extending outward from a bottom of the base 400. The shoulder 402 is sized to fit within the retention sections 346, 380 (shown in
The mating connector may also include a lower row of contacts, in which case, lower contacts 450 may additionally be received within the housing 302 and electrically connected to the host circuit board 106. The lower contacts 450 are loaded into the housing 302 through the front 304 of the housing 302. In an alternative embodiment, the lower contacts 450 may be loaded into the housing 302 through the rear 306 in a similar manner as the signal contacts 336.
The signal contact 336 is held in the housing 302 by the stuffer bar 324. For example, during assembly, the signal contact 336 is loaded through the rear 306 of the housing 302 into the corresponding groove 330 (shown in
Once the signal contact 336 is loaded into the housing 302, the stuffer bar 324 is coupled to the housing 302. The stuffer bar 324 engages the signal contact 336 to hold the signal contact 336 within the housing 302. When assembled, the shoulder 402 is received within the retention section 346. In an exemplary embodiment, the aperture 390 has a height greater than a height of the retention section 346. As such, the retention section 346 is able to float within the aperture 390, which may allow easier assembly, such as by allowing the signal contacts 336 to be loaded into the aperture 390 without interference with the boundary walls of the aperture 390.
In an exemplary embodiment, to properly position the signal contact 336 with respect to the housing 302 for mounting to the host circuit board 106, the shoulder 402 of the stuffer bar 324 engages the retention portion 346 and forces the lower leg 352 against the shelf 392. The shoulder 402 may be chamfered or formed at a distal end thereof to locate the stuffer bar 324 within the retention sections 346 during assembly. For example, as the stuffer bar 324 is coupled to the housing 302, the shoulder 402 may engage the lower legs 352 and force the lower legs 352 downward against the shelf 392. As such, the shoulder 402 engages a horizontal portion of the signal contact 336 to resist movement of the signal contact 336 in a vertical direction away from the host circuit board 106.
Once the stuffer bar 324 is coupled to the housing 302, the upper portion of the base 400 is positioned behind the upper post section 348. In an exemplary embodiment, the base 400 extends along a majority of the upper post section 348 between the retention section 346 and the mating section 342. The base 400 holds the signal contact 336 within the cavity 322. For example, during mating with the mating connector, the signal contacts 336 may be pushed rearward. Without the base 400 positioned behind the upper post sections 348, the signal contacts 336 may tend to at least partially deflect rearward. However, with the base 400 positioned behind the upper post sections 348, the signal contacts 336 are rigidly held in the cavity 322. As such, the base 400 engages a vertical portion of the signal contact 336 to resist movement of the signal contact 336 in a horizontal direction away from the housing 302. For example, the stuffer bar 324 resists rearward movement of the signal contact 336.
The ground contacts 338 (shown in
It is to be understood that the above description is intended to be illustrative, and not restrictive. For example, the above-described embodiments (and/or aspects thereof) may be used in combination with each other. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from its scope. Dimensions, types of materials, orientations of the various components, and the number and positions of the various components described herein are intended to define parameters of certain embodiments, and are by no means limiting and are merely exemplary embodiments. Many other embodiments and modifications within the spirit and scope of the claims will be apparent to those of skill in the art upon reviewing the above description. The scope of the invention should, therefore, be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled. In the appended claims, the terms “including” and “in which” are used as the plain-English equivalents of the respective terms “comprising” and “wherein.” Moreover, in the following claims, the terms “first,” “second,” and “third,” etc. are used merely as labels, and are not intended to impose numerical requirements on their objects. Further, the limitations of the following claims are not written in means-plus-function format and are not intended to be interpreted based on 35 U.S.C. §112, sixth paragraph, unless and until such claim limitations expressly use the phrase “means for” followed by a statement of function void of further structure.
Number | Name | Date | Kind |
---|---|---|---|
5474468 | Chishima et al. | Dec 1995 | A |
5492483 | Cheng et al. | Feb 1996 | A |
6655978 | Lutsch et al. | Dec 2003 | B2 |
6926565 | Fogg | Aug 2005 | B2 |
7025617 | Regnier et al. | Apr 2006 | B2 |
7048567 | Regnier et al. | May 2006 | B2 |
7070446 | Henry et al. | Jul 2006 | B2 |
7249966 | Long | Jul 2007 | B2 |
7261591 | Korsunsky et al. | Aug 2007 | B2 |
7410382 | Wu | Aug 2008 | B2 |
7572150 | Matsuoka | Aug 2009 | B2 |
7744382 | Zheng et al. | Jun 2010 | B2 |
7794241 | Bright et al. | Sep 2010 | B2 |
20090124128 | Regnier | May 2009 | A1 |