The present application is based on, and claims priority from JP Application Serial Number 2022-061661, filed Apr. 1, 2022, the disclosure of which is hereby incorporated by reference herein in its entirety.
The present disclosure relates to a recording apparatus that performs recording on a medium and a method of reading a recorded image in the recording apparatus.
In a printer described in JP-A-2009-132020, an image sensor is provided in a discharge path through which a sheet after recording performed thereon is discharged and the image sensor checks the presence or absence of ink ejection failure.
In the case of a configuration in which an image sensor is provided in a discharge path through which a sheet after recording performed thereon is discharged, a sheet that does not need to be checked for the presence or absence of ink ejection failure also passes through the image sensor. Therefore, the image sensor is likely to be stained with ink and there is a high probability that the presence or absence of ink ejection failure cannot be appropriately checked.
According to an aspect of the present disclosure, there is provided a recording apparatus including a recorder performing recording by ejecting liquid onto a medium, a medium transportation path through which the medium is transported, and a switching portion switching a feeding direction of the medium after recording performed thereon by the recorder. The medium transportation path includes a recording path passing the recorder, a feeding path that is a medium transportation path coupled to the recording path and through which the medium is fed to the recording path, a discharge path that is a medium transportation path coupled to the recording path and through which the medium after recording performed thereon by the recorder is discharged, and a reading path that is a medium transportation path passing a reader reading an image and that is a medium transportation path provided independently of the recording path, the feeding path, and the discharge path, a medium with a recorded image recorded thereon is fed to the reading path, the recorded image being used to check a state of liquid ejection of the recorder, and the switching portion switches between a first state in which the feeding direction is set to a direction toward the reading path and a second state in which the feeding direction is set to a direction other than the direction toward the reading path.
According to another aspect of the present disclosure, there is provided a method of reading a recorded image in a recording apparatus including a recording path that is a medium transportation path through which a medium is transported and that passes a recorder performing recording by ejecting liquid onto the medium, a feeding path that is a medium transportation path coupled to the recording path and through which the medium is fed to the recording path, a discharge path that is a medium transportation path coupled to the recording path and through which the medium after recording performed thereon by the recorder is discharged, a reading path that is a medium transportation path passing a reader reading an image, that is a medium transportation path provided independently of the recording path, the feeding path, and the discharge path, and to which the medium with a recorded image recorded thereon is fed, the recorded image being used to check a state of liquid ejection of the recorder, and a switching portion that switches a feeding direction of the medium after recording performed thereon by the recorder and that switches between a first state in which the feeding direction is set to a direction toward the reading path and a second state in which the feeding direction is set to a direction other than the direction toward the reading path, the method including recording the recorded image by means of the recorder, transporting the medium such that the reader is positioned between the recorder and the recorded image, and reading the recorded image by means of the reader while transporting the medium such that the recorded image faces the recorder.
Hereinafter, the present disclosure will be schematically described.
According to a first aspect of the present disclosure, there is provided a recording apparatus including a recorder performing recording by ejecting liquid onto a medium, a medium transportation path through which the medium is transported, and a switching portion switching a feeding direction of the medium after recording performed thereon by the recorder. The medium transportation path includes a recording path passing the recorder, a feeding path that is a medium transportation path coupled to the recording path and through which the medium is fed to the recording path, a discharge path that is a medium transportation path coupled to the recording path and through which the medium after recording performed thereon by the recorder is discharged, and a reading path that is a medium transportation path passing a reader reading an image and that is a medium transportation path provided independently of the recording path, the feeding path, and the discharge path, a medium with a recorded image recorded thereon is fed to the reading path, the recorded image being used to check a state of liquid ejection of the recorder, and the switching portion switches between a first state in which the feeding direction is set to a direction toward the reading path and a second state in which the feeding direction is set to a direction other than the direction toward the reading path.
In this case, since the reading path passing the reader reading the image is the medium transportation path provided independently of the recording path, the feeding path, and the discharge path, a medium after normal recording performed thereon passes through the discharge path and a medium with the recorded image recorded thereon passes through the reading path, the recorded image being used to check the state of liquid ejection of the recorder. In addition, a medium before recording performed thereon passes through the feeding path. Accordingly, the reader is less likely to be stained and the state of liquid ejection of the recorder can be appropriately checked.
A second aspect of the present disclosure provides the recording apparatus according to the first aspect, in which the recording path is provided with a transportation roller pair rotating forward to transport the medium to a position facing the recorder at a time of recording performed by the recorder, the reading path is provided at a position to which the medium is fed when the transportation roller pair rotates backward, and the recorded image of the medium fed to the reading path because of backward rotation of the transportation roller pair is at a position far from the transportation roller pair with respect to the reader and is read by the reader at a time of forward rotation of the transportation roller pair.
In this case, since the reader and the recorded image are positioned upstream of the transportation roller pair at the time of forward rotation of the transportation roller pair and the recorded image is read at the time of forward rotation of the transportation roller pair, the medium is transported while being pulled at the position of the reader. Therefore, the accuracy of transportation of the medium performed when the recorded image is read can be made favorable and the recorded image can be appropriately read.
A third aspect of the present disclosure provides the recording apparatus according to the second aspect, in which the transportation roller pair is the only roller pair nipping the medium when the medium is read by the reader at the time of forward rotation of the transportation roller pair.
In this case, since the transportation roller pair is the only roller pair nipping the medium when the medium is read by the reader at the time of forward rotation of the transportation roller pair, a transportation load acting on the transportation roller pair when the recorded image is read is reduced, the accuracy of transportation of the medium performed when the recorded image is read can be made favorable, and the recorded image can be appropriately read.
A fourth aspect of the present disclosure provides the recording apparatus according to the second aspect, in which a path portion of the reading path that is disposed upstream of the reader at the time of forward rotation of the transportation roller pair is linear.
In this case, since the path portion of the reading path that is disposed upstream of the reader at the time of forward rotation of the transportation roller pair is linear, a transportation load acting on the transportation roller pair when the recorded image is read is reduced, the accuracy of transportation of the medium performed when the recorded image is read can be made favorable, and the recorded image can be appropriately read.
A fifth aspect of the present disclosure provides the recording apparatus according to the second aspect, in which a pressing portion pressing the medium toward the reader is provided at a position facing the reader.
In this case, since the pressing portion pressing the medium toward the reader is provided at the position facing the reader, the medium can be brought into close contact with the reader, and thus favorable reading accuracy can be achieved.
A sixth aspect of the present disclosure provides the recording apparatus according to the fifth aspect, in which the feeding path is the medium transportation path through which the medium fed from a medium accommodation portion positioned below the recording path passes and through which the medium fed from the medium accommodation portion is guided to the recording path after being inverted by an inversion roller, and the inversion roller and the pressing portion are configured to be integrally detachable from an apparatus main body including the recorder.
In this case, since the inversion roller and the pressing portion are configured to be integrally detachable, a repairing operation performed when the inside of the apparatus main body is clogged with a medium is easy and cleaning the reader and the pressing portion is also easy since the reader and the pressing portion are separated from each other.
A seventh aspect of the present disclosure provides the recording apparatus according to the fifth aspect, in which a reading unit including the reader includes a guide portion guiding the medium to a space between the reader and the pressing portion when the transportation roller pair rotates backward.
In this case, the reading unit including the reader includes the guide portion guiding the medium to the space between the reader and the pressing portion when the transportation roller pair rotates backward. Accordingly, it is possible to guide the medium to the space between the reader and the pressing portion without a dedicated guide member, and thus it is possible to suppress an increase in cost.
An eighth aspect of the present disclosure provides the recording apparatus according to the sixth aspect, in which the recording path extends along an apparatus depth direction, an uppermost portion of the inversion roller is above the recording path, the feeding path has a shape downwardly inclined downstream from the uppermost portion of the inversion roller, the reading path includes a path portion that is positioned above the feeding path and that extends along a path portion of the feeding path having the shape downwardly inclined, the recorder is provided in a carriage that is movable in a width direction intersecting a medium transportation direction in the reading path, the reader is positioned between the carriage and the inversion roller in the apparatus depth direction, and a portion of the carriage and a portion of the inversion roller are positioned within a height range of the reader in an apparatus height direction.
In this case, the reader is positioned between the carriage and the inversion roller in the apparatus depth direction and a portion of the carriage and a portion of the inversion roller are positioned within the height range of the reader in the apparatus height direction. Accordingly, the reader is disposed with effective utilization of a space between the carriage and the inversion roller, and thus a decrease in apparatus size can be achieved.
A ninth aspect of the present disclosure provides the recording apparatus according to the first aspect, in which the recording path is provided with a transportation roller pair rotating forward to transport the medium to a position facing the recorder at a time of recording performed by the recorder, and the switching portion switches between the first state and the second state by means of power obtained from a driving roller, which is a roller constituting the transportation roller pair.
In this case, the switching portion switches between the first state and the second state by means of the power obtained from the driving roller, which is a roller constituting the transportation roller pair. Accordingly, a dedicated power source used to drive the switching portion is not necessary, and thus it is possible to suppress an increase in cost, an increase in apparatus weight, and an increase in size.
A tenth aspect of the present disclosure provides the recording apparatus according to the ninth aspect, which further includes a power transmitter configured to switch between a power transmission state in which power is transmitted to the switching portion from the driving roller and a non-power transmission state in which power is not transmitted to the switching portion from the driving roller. The recorder is provided in a carriage that is movable in a width direction intersecting a medium transportation direction in the reading path, the power transmitter includes a contact member that is a member movable in a direction of movement of the carriage, that forms the non-power transmission state by being positioned at a first position, and that forms the power transmission state by being positioned at a second position, and a pressing member pressing the contact member from the second position to the first position, and the contact member moves from the first position to the second position by being pressed by the carriage.
In this case, a switch between power transmission states of the power transmitter is performed as the contact member moves and the contact member moves from the first position to the second position by being pressed by the carriage. Accordingly, a dedicated power source used to move the contact member is not necessary, and thus it is possible to suppress an increase in cost, an increase in apparatus weight, and an increase in size.
An eleventh aspect of the present disclosure provides the recording apparatus according to the tenth aspect, in which the first position and the second position are within a movement region of the carriage at the time of recording performed on the medium by the recorder.
In this case, since the first position and the second position are within the movement region of the carriage at the time of recording performed on the medium by the recorder, it is possible to suppress expansion of the movement region of the carriage accompanied by the setting of the first position and the second position and thus it is possible to suppress an increase in apparatus size.
A twelfth aspect of the present disclosure provides the recording apparatus according to the eleventh aspect, in which a home position is set, in the movement region of the carriage, at a position at which the recorder is capped and that is different from the first position and the second position, and after the medium with the recorded image recorded thereon is fed to the reading path, the carriage is moved to the home position before the recorded image starts to be read.
In this case, the home position is set, in the movement region of the carriage, at the position at which the recorder is capped and that is different from the first position and the second position, and after the medium with the recorded image recorded thereon is fed to the reading path, the carriage is moved to the home position before the recorded image starts to be read. Accordingly, the recorder is made less likely to be dried and thus appropriate recording quality can be maintained.
A thirteenth aspect of the present disclosure provides the recording apparatus according to the twelfth aspect, in which the contact member receives power from the driving roller, is withdrawn from a position, at which the contact member comes into contact with the carriage, as the driving roller rotates forward, and advances to the position, at which the contact member comes into contact with the carriage, as the driving roller rotates backward.
In this case, the contact member receives power from the driving roller, is withdrawn from the position at which the contact member comes into contact with the carriage, and advances to the position at which the contact member comes into contact with the carriage. Accordingly, a dedicated power source used to drive the contact member is not necessary, and thus it is possible to suppress an increase in cost, an increase in apparatus weight, and an increase in size.
According to a fourteenth aspect of the present disclosure, there is provided a method of reading a recorded image in a recording apparatus including a recording path that is a medium transportation path through which a medium is transported and that passes a recorder performing recording by ejecting liquid onto the medium, a feeding path that is a medium transportation path coupled to the recording path and through which the medium is fed to the recording path, a discharge path that is a medium transportation path coupled to the recording path and through which the medium after recording performed thereon by the recorder is discharged, a reading path that is a medium transportation path passing a reader reading an image, that is a medium transportation path provided independently of the recording path, the feeding path, and the discharge path, and to which the medium with a recorded image recorded thereon is fed, the recorded image being used to check a state of liquid ejection of the recorder, and a switching portion that switches a feeding direction of the medium after recording performed thereon by the recorder and that switches between a first state in which the feeding direction is set to a direction toward the reading path and a second state in which the feeding direction is set to a direction other than the direction toward the reading path, the method including recording the recorded image by means of the recorder, transporting the medium such that the reader is positioned between the recorder and the recorded image, and reading the recorded image by means of the reader while transporting the medium such that the recorded image faces the recorder.
In this case, since the reading path passing the reader reading the image is the medium transportation path provided independently of the recording path, the feeding path, and the discharge path, a medium after normal recording performed thereon passes through the discharge path and a medium with the recorded image recorded thereon passes through the reading path, the recorded image being used to check the state of liquid ejection of the recorder. In addition, a medium before recording performed thereon passes through the feeding path. Accordingly, the reader is less likely to be stained and the state of liquid ejection of the recorder can be appropriately checked.
Hereinafter, the present disclosure will be specifically described.
In the following description, an ink jet printer 1 will be described as an example of the recording apparatus. Hereinafter, the ink jet printer 1 will be simply referred to as a printer 1.
Note that, regarding the X-Y-Z coordinate system shown in each drawing, an X-axis direction is an apparatus width direction and is a width direction of a medium on which recording is performed. A +X direction is a direction to the left side and a −X direction is a direction to the right side as seen from an operator of the printer 1.
A Y-axis direction is an apparatus depth direction and is a direction along a medium transportation direction at the time of recording. A +Y direction is a direction from an apparatus rear surface to an apparatus front surface, and a −Y direction is a direction from the apparatus front surface to the apparatus rear surface. In the present embodiment, of side surfaces constituting the periphery of the printer 1, a side surface provided with an operation portion 3 (that is, a side surface in the +Y direction) is the apparatus front surface and a side surface in the −Y direction is the apparatus rear surface.
A Z-axis direction is a direction along the vertical direction and is an apparatus height direction. A +Z direction is a vertically upward direction, and a −Z direction is a vertically downward direction.
In some of the drawings, an A-axis direction and a B-axis direction are shown. The A-axis direction is a direction in which a path portion of a reading path T5 that faces a reading unit 50 extends and a +A direction is a direction including a +Y direction component and a −Z direction component. The B-axis direction is a direction orthogonal to the A-axis direction, and a +B direction is a direction including the +Y direction component and a +Z direction component.
Note that, in the following description, a direction in which a medium is fed may be referred to as “a downstream direction”, and the direction opposite thereto may be referred to as “an upstream direction”.
In
A reference numeral “5” represents a front surface cover that can be opened and closed, the front surface cover being provided to be rotatable around a rotary shaft 5a (refer to
In
Next, a medium transportation path in the printer 1 will be described with reference to
In the present example, the feeding path T1 is a path extending from a pick roller 10 to a transportation roller pair 20 via the inversion roller 15.
The recording path T2 is a path extending from the transportation roller pair 20 to a discharge roller pair 26. In the present embodiment, the recording path T2 extends along the Y-axis direction (that is, the apparatus depth direction). That is, the recording path T2 extends along a horizontal direction.
The discharge path T3 is a path extending downstream (in the +Y direction) from the discharge roller pair 26.
The inversion path T4 is a path that extends from the transportation roller pair 20 and that extends back to the transportation roller pair 20 via the inversion roller 15.
The reading path T5 is a path that is closer to a side to which the −Y direction extends than the transportation roller pair 20 is, and is a path that passes a space between the reading unit 50 and the pressing portion 72.
In the feeding path T1, a medium is fed, by the pick roller 10, in the −Y direction from the medium cassette 8 as a medium accommodation portion. The medium cassette 8 is provided to be detachable from the apparatus main body 2. In
The pick roller 10 is supported by a roller supporting portion 11 that is rotatable around a rotary shaft 11a and moves forward and backward with respect to the medium accommodated in the medium cassette 8 as the roller supporting portion 11 rotates. The pick roller 10 rotates in a counterclockwise direction in
The medium fed in the −Y direction by the pick roller 10 is curved and inverted by the inversion roller 15 and is fed toward the transportation roller pair 20.
The inversion roller 15 rotates in the counterclockwise direction in
The transportation roller pair 20 provided in the recording path T2 includes a transportation driving roller 21 and a transportation driven roller 22. The transportation driving roller 21 rotates forward and backward by means of power received from the transportation motor 91 (refer to
In addition, in the present specification, backward rotation of the transportation driving roller 21 is clockwise rotation of the transportation driving roller 21 in
The transportation driven roller 22 is driven to rotate with a medium nipped between the transportation driven roller 22 and the transportation driving roller 21. The transportation driven roller 22 is supported by a roller supporting member 23. The roller supporting member 23 is provided to be rotatable around a rotary shaft (not shown), and the transportation driven roller 22 moves forward and backward with respect to the transportation driving roller 21 as the roller supporting member 23 rotates. A reference numeral “24” represents a tension spring which is an example of a pressing member that presses the roller supporting member 23 such that the transportation driven roller 22 is pressed against the transportation driving roller 21.
The recording head 34, which is an example of a recorder, and a supporting member 40 are disposed downstream of the transportation roller pair 20 in the recording path T2 such that the recording head 34 and the supporting member 40 face each other. In the present embodiment, the recording head 34 is configured as an ink jet recording head that ejects ink. To the recording head 34, ink is supplied from an ink tank 35 via an ink tube 36.
The supporting member 40 supports a medium so that a gap between the recording head 34 and the medium is defined.
A carriage 33 provided with the recording head 34 is provided to be movable in the X-axis direction (that is, in a medium width direction) with a carriage motor 92 (refer to
A main frame 32 is provided in the −Y direction with respect to the carriage 33, and the carriage 33 moves in the X-axis direction while being supported by the main frame 32.
The discharge roller pair 26 is provided downstream of the recording head 34 and the supporting member 40 in the recording path T2. A discharge driving roller 27 rotates forward and backward by means of power received from the transportation motor 91 (refer to
In addition, in the present specification, backward rotation of the discharge driving roller 27 is clockwise rotation of the discharge driving roller 27 in
A discharge driven roller 28 is provided to be movable forward and backward with respect to the discharge driving roller 27, is pressed toward the discharge driving roller 27 by a spring (not shown), and is driven to rotate with a medium nipped between the discharge driven roller 28 and the discharge driving roller 27. A medium after recording performed thereon is discharged in the +Y direction by the discharge roller pair 26.
Note that a restriction roller 29 is provided upstream of the discharge roller pair 26 while being provided in the vicinity of the discharge roller pair 26, a restriction roller 30 is provided downstream of the discharge roller pair 26 while being provided in the vicinity of the discharge roller pair 26, and a medium to be discharged is restricted from rising upward by the restriction rollers 29 and 30.
Note that, in
In addition, the controller 90 can figure out, based on detection information of a carriage position detector 94, the position of the carriage 33 in the X-axis direction. The carriage position detector 94 can be composed of, for example, a linear encoder.
In addition, the controller 90 can figure out, based on detection information of a medium detector 95, that a leading end of a medium has reached the vicinity of the transportation roller pair 20 and is upstream of the transportation roller pair 20 (refer to
Referring again to
Note that, in the present embodiment, a medium after recording performed thereon is fed back in the −Y direction to return to the feeding path T1 side and then enters the inversion path T4. However, the position of the inversion path T4 is not limited to such a position and the inversion path T4 may be provided to branch off from the discharge path T3.
However, when a configuration in which a portion of the feeding path T1 is used for the inversion path T4 as in the present embodiment is adopted, an increase in apparatus size can be suppressed in comparison with a configuration in which the inversion path T4 dedicated for inversion is formed.
A switching flap 42, which is an example of a switching portion, is provided between the transportation roller pair 20 and the inversion roller 15. When the medium is to be fed to the inversion path T4 and when the feeding path T1 is to be coupled to the recording path T2, the switching flap 42 is caused to enter a second state as represented by a solid line in
When a medium after recording performed thereon (more specifically, a medium with a nozzle check pattern recorded thereon which will be described later) is to be fed to the reading path T5, the switching flap 42 is controlled by the controller 90 to enter a first state as represented by a two-dot chain line and a reference numeral “42-1” in
As described above, the switching flap 42 is a portion that switches feeding directions of a medium after recording performed thereon and that switches between the first state in which a feeding direction is set to a direction toward the reading path T5 and the second state in which a feeding direction is set to a direction other than the direction toward the reading path T5 (in the present example, a direction toward the inversion path T4).
The reading path T5 is provided with the reading unit 50, which is an example of a reader. The reading unit 50 includes a sensor module 51 which is an example of a reading sensor, and the sensor module 51 is a contact image sensor module (CISM), for example. The reading unit 50 reads a surface of a medium transported along the reading path T5. The pressing portion 72 that presses the medium toward the reading unit 50 is provided at a position facing the reading unit 50.
The pressing portion 72 is pressed toward the reading unit 50 by a pressing spring 73, which is an example of a pressing member. Accordingly, the medium can be brought into close contact with the reading unit 50, and thus favorable reading accuracy can be achieved.
A lower side of the reading path T5 is formed by an inclined guide member 45, and the pressing portion 72 and the pressing spring 73 are provided at the inclined guide member 45. The inclined guide member 45 constitutes the inversion unit 6 as shown in
As shown in
At a second housing member 55 constituting the housing structure 50a, a guide portion 55a that guides a medium to a space between the reading unit 50 and the pressing portion 72 when the transportation roller pair 20 rotates backward and the medium is fed to the reading path T5 is formed. Accordingly, it is possible to guide the medium to the space between the reading unit 50 and the pressing portion 72 without a dedicated guide member, and thus it is possible to suppress an increase in cost.
Here, disposition of the reading unit 50 will be described in detail with reference to
As shown in the drawing, a portion of the height range Z3 of the carriage 33 and a portion of the height range Z2 of the inversion roller 15 are positioned in the height range Z1 of the reading unit 50.
With such a configuration, the reading unit 50 is disposed with effective utilization of a space between the carriage 33 and the inversion roller 15, and thus a decrease in apparatus size can be achieved.
The reading unit 50 may also be disposed such that the height range Z1 of the reading unit 50 falls in the height range Z2 of the inversion roller 15.
Next, a configuration of switching between the states of the switching flap 42 will be described.
Regarding the carriage 33, an end portion of a movable range in the −X direction is a home position. In
The position X0 is the home position of the carriage 33. In addition, the position X1 is a position at which the carriage 33 is positioned when being moved furthest in the −X direction within a recording-enabled range A1 and the position X2 is a position at which the carriage 33 is positioned when being moved furthest in the +X direction within the recording-enabled range A1. The position Xc is the central position in the recording-enabled range A1.
The home position X0 of the carriage 33 is set to be closer to one side, to which the −X direction extends, than the central position Xc is.
In addition, a contact lever 110a, which is an example of a contact member, is provided to be closer to the other side, to which the +X direction extends, than the central position Xc is. The shape of the contact lever 110a is shown in more detail in
The power transmitter 100 is configured to be able to switch between a power transmission state in which power of the transportation driving roller 21 is transmitted to the switching flap 42 and a non-power transmission state in which the power of the transportation driving roller 21 is not transmitted to the switching flap 42. Such a switch is performed by means of the carriage 33.
As shown in
When the power transmitter 100 enters the power transmission state, power is transmitted, from the gear 101 provided on the transportation driving roller 21, to the gears 102, 103, 104, 105, 106, 107, and 108 in this order. As shown in
The gears 106 and 107 are two-stage gears. In addition, the gear 102 and the gear 103 are provided to rotate coaxially and integrally. In addition, the gear 104 and the gear 105 are also provided to rotate coaxially. However, although not described in detail, the gear 104 and the gear 105 are configured such that a rotational torque is transmitted between the gear 104 and the gear 105 via a frictional force and thus the gears 104, 103, and 102 can continue to rotate in a state where the gears 108, 107, 106, and 105 are stopped.
Regarding the switching flap 42, the rotary shaft 42a in the +X direction is rotatably supported by a left frame 80 (refer to
The limit of rotation of the switching flap 42 at the time of backward rotation of the transportation motor 91 and the limit of rotation of the switching flap 42 at the time of forward rotation of the transportation motor 91 are defined with the switching flap 42 coming into contact with a rotation restriction portion (not shown).
Note that the switching flap 42 is pressed, by a tension spring 43 (refer to
The gear 103 is displaceable in the X-axis direction, and by being displaced in the X-axis direction, the gear 103 switches between a state in which the gear 103 meshes with the gear 104 (refer to
When the transportation driving roller 21 rotates backward in a state where the power transmitter 100 is in the power transmission state and the switching flap 42 is in the second state in which a medium feeding direction is set to the direction toward the inversion path T4, the switching flap 42 switches from the second state to the first state (that is, a state in which the medium feeding direction is set to the direction toward the reading path T5).
In addition, when a switch to the non-power transmission state of the power transmitter 100 is performed in a state where the power transmitter 100 is in the power transmission state and the switching flap 42 is in the first state in which the medium feeding direction is set to the direction toward the reading path T5, the switching flap 42 switches from the first state to the second state (that is, a state in which the medium feeding direction is set to the direction toward the inversion path T4) because of the weight of the switching flap 42 and a spring force of the tension spring 43.
Note that, the switch from the first state to the second state of the switching flap 42 may be performed by means of forward rotation of the transportation driving roller 21. In addition, the switch from the first state to the second state may be performed by means of only the weight of the switching flap 42.
As shown in
The contact lever 110a is integrally formed with the rotary member 110. The rotary member 110 is rotatable via friction between the rotary member 110 and the gear 102, and when the transportation driving roller 21 rotates forward in a state where the power transmitter 100 is in the power transmission state, the rotary member 110 comes into contact with a lever contact portion 112 shown in
An opening portion 32b is formed at a lower frame portion 32a of the main frame 32. In addition, when the transportation driving roller 21 rotates backward in a state where the power transmitter 100 is in the power transmission state, the contact lever 110a enters the opening portion 32b as shown in
When the carriage 33 moves to a side to which the −X direction extends from a side to which the +X direction extends in
Next, the feeding of a medium to the reading path T5 will be described. Note that, each control described below is realized by a program (not shown) stored in a non-volatile memory (not shown) included in the controller 90 (refer to
The controller 90 executes a nozzle check mode at a predetermined time. The nozzle check mode is a mode in which a nozzle check pattern CP (refer to
In the present example, the nozzle check mode can be executed by the user at any time via the operation portion 3 (refer to
In addition, in the present example, whether to perform automatic execution of the nozzle check mode can be selected via the operation portion 3 (refer to
When the first automatic mode is selected and a pre-recording check is enabled, the controller 90 executes the nozzle check mode before the start of recording when a recording execution command is received. In addition, when the first automatic mode is selected, the controller 90 stops a recording job and executes the nozzle check mode even while the recording job is being executed in a case where the number of times of recording after the last execution of the nozzle check mode reaches the number of times of recording set in advance.
When the second automatic mode is selected, the controller 90 turns on a nozzle check mode execution flag in a case where the number of times of recording after the last execution of the nozzle check mode reaches the number of times of recording set in advance. In addition, when the execution flag is ON before the start of the next recording, the nozzle check mode is executed. Note that, in the second automatic mode, a recording job is not stopped and the nozzle check mode is not executed even when the number of times of recording after the last execution of the nozzle check mode reaches, during execution of the recording job, the number of times of recording set in advance.
Next, control of the controller 90 at the time of execution of the nozzle check mode will be described in more detail with reference to
When the controller 90 determines that a time for execution of the nozzle check mode has been reached, the controller 90 executes recording of the nozzle check pattern CP (step S101). Note that, after the recording of the nozzle check pattern CP is finished, a trailing end of a medium is positioned between the transportation roller pair 20 and the medium detector 95.
Next, the controller 90 causes the carriage 33 to move to an end portion in the +X direction (step S102) and then causes the transportation motor 91 to rotate backward by a first defined amount (step S103). Accordingly, as shown with a change from a state shown in
Next, the controller 90 causes the carriage 33 to move in the −X direction (step S104), so that the contact lever 110a moves from the first position X3 to the second position X4 (refer to
In this state, the controller 90 causes the transportation motor 91 to rotate forward by the first defined amount (that is, causes the transportation roller pair 20 to rotate forward) (step S105). Accordingly, the medium Pt moved in the −Y direction because of execution of step S103 is returned to the original position. Because of such processing, the trailing end of the medium Pt is disposed between the transportation roller pair 20 and the medium detector 95 again.
Note that, at this time, the contact lever 110a moves to be out of the movement region of the carriage 33 because of the forward rotation of the transportation motor 91. However, in this state, the contact lever 110a is in a restriction hole 32d formed at the lower frame portion 32a (refer to
Next, the controller 90 causes the transportation motor 91 to rotate backward (that is, causes the transportation roller pair 20 to rotate backward) (step S106). In an initial stage of the backward rotation of the transportation motor 91, the switching flap 42 switches to the first state as shown in
It is possible to accurately transport the medium Pt by a necessary transportation amount by transporting the medium Pt in the −A direction after the trailing end Pe of the medium Pt is disposed between the transportation roller pair 20 and the medium detector 95 as described above.
Next, the controller 90 causes the carriage 33 to move to the end portion in the +X direction (step S107). Accordingly, the contact lever 110a moves from the second position X4 (refer to
Then, the controller 90 causes the carriage 33 to move to the home position in the −X direction (step S109). Accordingly, the recording head 34 is covered with the cap (not shown).
The medium Pt is positioned at the reading standby position shown in
In other words, the nozzle check pattern CP of the medium Pt fed to the reading path T5 by means of backward rotation of the transportation roller pair 20 is at a position far from the transportation roller pair 20 with respect to the reading unit 50.
In
Next, the controller 90 reads the nozzle check pattern CP by means of the reading unit 50 while causing the transportation motor 91 (that is, the transportation roller pair 20) to rotate forward (step S110). When the reading of the nozzle check pattern CP is finished, the controller 90 causes the transportation motor 91 (that is, the transportation roller pair 20) to rotate forward so that the medium Pt is discharged (step S111).
As described above, the printer 1 includes the recording path T2, the feeding path T1 coupled to the recording path T2, and the discharge path T3 coupled to the recording path T2. In addition, the reading path T5, which is a transportation path for the medium Pt provided independent of the recording path T2, the feeding path T1, and the discharge path T3 and to which the medium Pt with the nozzle check pattern CP recorded thereon is fed, and the switching flap 42 that switches between the first state in which a feeding direction of the medium Pt after recording performed thereon is set to the direction toward the reading path T5 and the second state in which the feeding direction is set to a direction other than the direction toward the reading path T5 are provided.
Accordingly, a medium after normal recording performed thereon passes through the discharge path T3 and the medium Pt with the nozzle check pattern CP recorded thereon passes through the reading path T5. Therefore, the reading unit 50 is less likely to be stained and the state of ejection of ink from the recording head 34 can be appropriately checked.
In addition, in the reading path T5, there is a transportation load since a medium is nipped by the reading unit 50 and the pressing portion 72. Since no medium after normal recording performed thereon passes through the reading path T5, no transportation load is applied to a medium after normal recording performed thereon by the reading unit 50 and the pressing portion 72.
Note that, in the present example, a recorded image used to check the state of ejection of ink from the recording head 34 is the nozzle check pattern CP. However, the recorded image is not limited thereto and the recorded image can be any image as long as the state of ejection of ink (that is, recording quality) can be checked.
In addition, a method of reading the nozzle check pattern CP, which is executed by the controller 90 of the printer 1, includes a step of recording the nozzle check pattern CP by means of the recording head 34, a step (step S104 in
The nozzle check pattern CP may be read in the step of transporting the medium Pt such that the nozzle check pattern CP is disposed at the position far from the recording head 34 with respect to the reading unit 50.
In addition, the transportation roller pair 20 that rotates forward to transport the medium Pt to a position facing the recording head 34 at the time of recording performed by the recording head 34 is provided in the recording path T2 and the reading path T5 is provided at a position to which the medium Pt is fed when the transportation roller pair 20 rotates backward. The nozzle check pattern CP of the medium Pt fed to the reading path T5 because of backward rotation of the transportation roller pair 20 is at a position far from the transportation roller pair 20 with respect to the reading unit 50 and is read by the reading unit 50 at the time of forward rotation of the transportation roller pair 20.
Accordingly, the medium Pt is transported while being pulled at the position of the reading unit 50. Therefore, the accuracy of transportation of the medium Pt performed when the nozzle check pattern CP is read can be made favorable and the nozzle check pattern CP can be appropriately read.
Note that, the presence or absence of the nozzle check pattern CP may be checked by the reading unit 50 when the medium Pt is fed to the reading path T5 by means of backward rotation of the transportation roller pair 20 and in a case where no nozzle check pattern CP is found even when the transportation roller pair 20 is rotated backward by a predetermined amount, the medium Pt may be discharged with the transportation roller pair 20 rotated forward and the nozzle check mode may be retried on a presumption that there is an error.
In addition, when the medium Pt is read by the reading unit 50 at the time of forward rotation of the transportation roller pair 20, the transportation roller pair 20 is the only roller pair nipping the medium Pt. Accordingly, a transportation load acting on the transportation roller pair 20 when the nozzle check pattern CP is read is reduced, the accuracy of transportation of the medium Pt performed when the nozzle check pattern CP is read can be made favorable, and the nozzle check pattern CP can be appropriately read.
Note that, in the present example, the leading end Pf of the medium Pt is not nipped by the discharge roller pair 26 until the reading of the nozzle check pattern CP is finished.
However, a roller pair nipping the medium Pt when the medium Pt is read by the reading unit 50 at the time of forward rotation of the transportation roller pair 20 may include a roller other than the transportation roller pair 20.
In addition, in the present example, the leading end Pf of the medium Pt is not under the recording head 34 at the time of the start of the reading of the nozzle check pattern CP. However, when the leading end Pf of the medium Pt is under the recording head 34 at the time of the start of the reading of the nozzle check pattern CP, a variation in accuracy of transportation caused by the leading end Pf caught on the recording head 34 can be suppressed and the nozzle check pattern CP can be appropriately read.
In addition, regarding the reading path T5, a path portion upstream of the reading unit 50 at the time of forward rotation of the transportation roller pair 20 is linear as is clear from
In addition, the inversion roller 15 and the pressing portion 72 constitute the inversion unit 6, and the inversion unit 6 is detachable from the apparatus main body 2 including the recording head 34. That is, the inversion roller 15 and the pressing portion 72 are integrally detachable from the apparatus main body 2. As shown in
However, the pressing portion 72 may not be provided in the inversion unit 6 but may be provided to be fixed to the apparatus main body 2.
In addition, the switching flap 42 switches between the first state and the second state by means of power obtained from the transportation driving roller 21, which is a roller constituting the transportation roller pair 20. As a result, a dedicated power source used to drive the switching flap 42 is not necessary, and thus it is possible to suppress an increase in cost, an increase in apparatus weight, and an increase in size.
However, the switching flap 42 may switch between the states by means of other power, or may be configured such that a switch between the states is manually performed by a user.
In addition, the printer 1 includes the power transmitter 100 that is able to switch between the power transmission state in which power from the transportation driving roller 21 is transmitted to the switching flap 42 and the non-power transmission state in which the power from the transportation driving roller 21 is not transmitted to the switching flap 42. The power transmitter 100 includes the contact lever 110a that is a member movable in the direction of movement of the carriage 33, that forms the non-power transmission state by being positioned at the first position X3, and that forms the power transmission state by being positioned at the second position X4 and the pressing spring 111 that presses the contact lever 110a from the second position X4 to the first position X3. In addition, the contact lever 110a moves from the first position X3 to the second position X4 by being pressed by the carriage 33.
According to such a configuration, a dedicated power source used to move the contact lever 110a is not necessary, and thus it is possible to suppress an increase in cost, an increase in apparatus weight, and an increase in size.
In addition, the first position X3 and the second position X4 are within the movement region of the carriage 33 at the time of recording performed on a medium by the recording head 34. Accordingly, it is possible to suppress expansion of the movement region of the carriage 33 accompanied by the setting of the first position X3 and the second position X4 and thus it is possible to suppress an increase in apparatus size.
However, the first position X3 and the second position X4 may be out of the movement region of the carriage 33 at the time of recording performed on a medium by the recording head 34.
In addition, the home position X0, which is the position of the carriage 33 and is a position where the recording head 34 is capped, is set on one side with respect to the central position Xc and the first position X3 and the second position X4 are disposed on the other side with respect to the central position Xc, the central position Xc being the central position in a movement region A1 of the carriage 33 at the time of recording performed on a medium by the recording head 34. In the vicinity of the home position X0 of the carriage 33, movement of the carriage 33 may occur because of maintenance of the recording head 34. However, since the home position X0 is set on the one side with respect to the central position Xc and the first position X3 and the second position X4 are disposed on the other side, it is possible to prevent the contact lever 110a from interfering with the maintenance of the recording head 34.
However, the first position X3 and the second position X4 may be on the same side as the home position X0 with respect to the central position Xc.
In addition, the first position X3, the second position X4, and the home position X0 are different positions from each other and after the medium Pt with the nozzle check pattern CP recorded thereon is fed to the reading path T5, the carriage 33 is moved to the home position X0 before the nozzle check pattern CP starts to be read (step S109 in
Accordingly, the ink ejection nozzle (not shown) of the recording head 34 is made less likely to be dried and thus appropriate recording quality can be maintained.
In addition, the contact lever 110a receives power from the transportation driving roller 21, is withdrawn from a position, at which the contact lever 110a can come into contact with the carriage 33, as the transportation driving roller 21 rotates forward, and advances to the position, at which the contact lever 110a comes into contact with the carriage 33, as the transportation driving roller 21 rotates backward. According to such a configuration, a dedicated power source used to drive the contact lever 110a is not necessary, and thus it is possible to suppress an increase in cost, an increase in apparatus weight, and an increase in size.
Next, the configuration and the attachment structure of the reading unit 50 will be described.
As shown in
A left opening portion 80a is formed in the left frame 80, a right opening portion 81a is formed in the right frame 81, and the reading unit 50 penetrates the left opening portion 80a and the right opening portion 81a to be fixed. That is, the reading unit 50 is detachable from the left frame 80 and the right frame 81, and is supported by the left opening portion 80a and the right opening portion 81a in the mounted state.
When the reading unit 50 is to be mounted, in the present example, the reading unit 50 is inserted into the left opening portion 80a of the left frame 80 from a side to which the +X direction extends and the reading unit 50 is moved toward the right opening portion 81a. However, the present disclosure is not limited thereto, and a configuration may also be adopted in which the reading unit 50 is inserted into the right opening portion 81a from a side to which the −X direction extends and the reading unit 50 is moved toward the left opening portion 80a.
As shown in
In addition, as shown in
In the mounted state, the reading unit 50 protrudes from the left frame 80 by a predetermined length in the +X direction and protrudes from the right frame 81 by a predetermined length in the −X direction.
In the present embodiment, a circuit substrate 85 is disposed in a region of the length Xt1 as shown in
In addition, in
In addition, in
Next, the configuration of the reading unit 50 will be described in detail. Note that, in the case of the configuration of the reading unit 50 described below, a mounting structure for the reading unit 50 with respect to the left frame 80 and the right frame 81 is not essential.
As shown in
The housing structure 50a includes a first housing member 54, a second housing member 55, and a glass plate 53. In the present embodiment, the first housing member 54 and the second housing member 55 are formed of a resin material.
The first housing member 54 has a box-like shape to accommodate the sensor module 51, and two screw holes 54b are provided near each of both end portions in the X-axis direction. Screw insertion holes 55e corresponding to the screw holes 54b are formed in the second housing member 55 and the first housing member 54 and the second housing member 55 are fixed to each other when screws 57 are fitted into the screw holes 54b through the screw insertion holes 55e. Note that, as will be described later, the first housing member 54 and the second housing member 55 are fixed by the screws 57 and are bonded to each other via a double-sided tape.
Spring holding portions 54a are formed near both end portions of the first housing member 54 in the X-axis direction, and springs 56, which are examples of pressing members, are held by the spring holding portions 54a. In the present embodiment, the springs 56 are compression coil springs. The sensor module 51 is displaceable in the B-axis direction inside the housing structure 50a, and the springs 65 presses the sensor module 51 in a −B direction, that is, in a direction toward the second housing member 55.
Two sensor-side contact portions 51a are formed at each of both end portions of the sensor module 51 in the X-axis direction. In addition, as shown in
The second housing member 55 includes an opening portion 55b, and covering portions 55c are formed with respect to the opening portion 55b in the +X direction and the −X direction, respectively. The covering portions 55c are portions that cover a portion of the reading-enabled region Xs described with reference to
In
A region represented by a reference numeral “Xk” is a region out of the reading-enabled region Xs that is not covered by the covering portions 55c, that is, a substantially reading-enabled region. The substantially reading-enabled region Xk is also a region where the glass plate 53 is exposed. The size of the substantially reading-enabled region Xk is substantially equal to that of the medium transportation region Xp or slightly larger than that of the medium transportation region Xp (refer to
The glass plate 53 is attached to a rear side of the second housing member 55. In
Note that, a housing member bonding double-sided tape 62 is provided between the first housing member 54, the second housing member 55, and the glass plate 53 as shown in
Next, a sheet material 60 is attached to the guide portion 55a formed on the second housing member 55. The sheet material 60 is a material of which the coefficient of friction with the medium Pt is lower than the coefficient of friction between the second housing member 55 and the medium Pt, and, for example, a low-friction sheet formed of ultra high molecular weight poly ethylene (PE), poly tetra fluoro ethylene (PTFE), or the like can be used.
Since such a sheet material 60 is attached to the guide portion 55a, the medium Pt fed in the A-axis direction can smoothly proceed in the A-axis direction. Particularly, since the medium Pt can smoothly proceed in the +A direction because of the sheet material 60, improvement in reading accuracy can be achieved.
A portion of the sheet material 60 is interposed between the first housing member 54 and the second housing member 55 as shown with a reference numeral “60a”. In addition, the sheet material 60 extends up to a surface of the glass plate 53 so that a gap Ba between the glass plate 53 and the second housing member 55 is covered. Accordingly, foreign substances entering the inside of the housing structure 50a via the gap Ba can be suppressed.
As described above, the left frame 80 and the right frame 81, which form a pair of frames supporting the reading unit 50, are disposed at an interval in the width direction, and at least one of the left frame 80 and the right frame 81 is provided with an opening portion penetrable by the reading unit 50. In the present embodiment, such an opening portion is formed in both of the frames (the left opening portion 80a and the right opening portion 81a). The left frame 80 and the right frame 81 support the reading unit 50 penetrating the left frame 80 and the right frame 81 while being disposed between the left frame 80 and the right frame 81.
Accordingly, the rigidities of the left frame 80 and the right frame 81 can be secured in comparison with a configuration in which upper portions of the left frame 80 and the right frame 81 are provided with notches and the reading unit 50 is dropped into the notches from above.
In addition, a distance between the left frame 80 and the right frame 81 in the width direction (a distance Xf in
Accordingly, it is possible to suppress an increase in cost in comparison with a configuration in which the reading unit 50 is supported by the left frame 80 and the right frame 81 via another member. In addition, since the distance Xf between the left frame 80 and the right frame 81 can be shortened within a range in which the medium can be transported, it is possible to contribute to reduction in apparatus size.
In addition, in the present embodiment, since the opening portion that the reading unit 50 penetrates is provided in both the left frame 80 and the right frame 81 (the left opening portion 80a and the right opening portion 81a), the posture of the reading unit 50 is stabilized. Note that a configuration may also be adopted in which at least one of the frames is provided with an opening portion and the other of the frames is provided with a recess portion into which an end of the reading unit 50 is inserted. That is, the one of the frames may be provided with a through-hole and the other of the frames may be provided with a non-through hole.
In addition, the reading unit 50 includes the sensor module 51 reading a medium and the size, in the width direction, of a medium readable by the sensor module 51 (the length of the reading-enabled region Xs in
According to such a configuration, the size of the sensor module 51 does not need to match the medium transportation region Xp. Accordingly, the degree of freedom in selecting the sensor module 51 is improved, the cost of the sensor module 51 can be suppressed, and thus it is possible to contribute a decrease in cost of the entire apparatus.
For example, as the sensor module 51, a sensor module that is the cheapest and most widely available can be used.
However, in the width direction, the size of a medium readable by the sensor module 51 may be the same as that of the medium transportation region Xp and the size of a medium readable by the sensor module 51 may be smaller than that of the medium transportation region Xp. That is, any size may be adopted as long as the above-described nozzle check pattern CP has a readable size.
In addition, the reading unit 50 includes the housing structure 50a accommodating the sensor module 51, and the housing structure 50a includes the glass plate 53 interposed between the reading path T5 and the sensor module 51, the first housing member 54 holding the sensor module 51, and the second housing member 55 that is a member facing the first housing member 54 and that holds the glass plate 53. Since the sensor module 51 is accommodated in such a housing structure 50a, a decrease in reading accuracy caused by adhesion of foreign substances to the sensor module 51 can be suppressed.
In addition, the second housing member 55 includes the housing-side contact portions 55d that can come into contact with the reading unit 50 and the sensor module 51 is accommodated to be movable forward and backward with respect to the housing-side contact portions 55d and is pressed against the housing-side contact portions 55d by the springs 56. Accordingly, the position of the sensor module 51 with respect to the second housing member 55 (that is, the glass plate 53) is stabilized and there is improvement in reading accuracy.
In addition, the second housing member 55 includes the covering portions 55c covering a region that is a portion of the sensor module 51 in the width direction and that is outside the medium transportation region (the medium transportation region Xp in
As shown in
However, the covering portions 55c may not partially overlap with the glass plate 53 as seen in the normal direction (the B-axis direction) of the surface of the glass plate 53.
In addition, as described with reference to
However, the second housing member 55 and the glass plate 53 may be bonded to each other by means of an adhesive instead of a double-sided tape.
In addition, since the first housing member 54 and the second housing member 55 are bonded to each other by means of the housing member bonding double-sided tape 62 as described with reference to
Note that, in the present embodiment, the second housing member 55 is fixed to the first housing member 54 by means of the screws 57 (refer to
In addition, since the second housing member 55 includes the guide portion 55a that guides a medium to a position where the medium is read by the sensor module 51, passage can be made smoothly when the medium passes through the position of the second housing member 55. In addition, since the guide portion 55a is provided with the sheet material 60 of which the coefficient of friction with the medium is lower than that of the second housing member 55, passage can be made further smoothly when the medium passes through the position of the second housing member 55.
Note that, the guide portion 55a may be formed of a low-friction material such as polyoxymethylene (POM) instead of being provided with the sheet material 60.
In addition, since a portion of the sheet material 60 is interposed between the first housing member 54 and the second housing member 55 as described with reference to
In addition, since a portion of the sheet material 60 covers the gap Ba between the second housing member 55 and the glass plate 53 as described with reference to
As described above, the reading unit 50 is a reading unit that penetrates the left frame 80 and the right frame 81 via an opening portion formed in at least one of the left frame 80 and the right frame 81 while being disposed between the left frame 80 and the right frame 81 so as to be supported by the left frame 80 and the right frame 81 and that reads a medium transported along the reading path T5 in the printer 1 including the left frame 80 and the right frame 81 that are disposed at an interval in the width direction. In addition, the reading unit 50 includes the sensor module 51 larger than the medium transportation region Xp in the reading path T5 and the housing structure 50a accommodating the sensor module 51. The housing structure 50a includes the glass plate 53 interposed between the reading path T5 and the sensor module 51, the first housing member 54 holding the sensor module 51, and the second housing member 55 that is a member facing the first housing member 54 and that holds the glass plate 53, and the second housing member 55 includes the covering portions 55c covering a region that is a portion of the sensor module 51 in the width direction and that is outside the medium transportation region Xp in the reading path T5. Accordingly, the area of the glass plate 53 can be made small and it is possible to suppress an increase in cost.
The present disclosure is not limited to the embodiment and modification examples described above, various modifications can be made within the scope of the disclosure described in the claims, and it is a matter of course that the modifications are also included in the scope of the present disclosure.
Number | Date | Country | Kind |
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2022-061661 | Apr 2022 | JP | national |