The present invention relates to a recording apparatus that discharges ink to a recording material and performs recording.
There conventionally is known a recording apparatus that records text, images, and so forth by discharging droplets of a recording liquid, such as ink or the like, onto a recording material such as recording paper, resin sheets, or the like. In a case of performing maintenance by capping of a recording head or the like after recording operations in such a recording apparatus, there is a need to perform highly precise positioning of a maintenance portion and the recording head, in order to seal discharge orifices in a sure manner. Japanese Patent Application Publication No. H06-336019 discloses technology in which a capping unit is provided with a mechanism for equalizing with regard to the recording head. Specifically, when the capping unit moves from a non-capping position to a capping position, the equalizing mechanism of the capping unit is restricted, and in a capping state, the restriction of the equalizing mechanism is disengaged.
Now, positioning of the recording head is not only for positioning as to the maintenance portion, and the recording head and a conveying portion for conveying the recording material need to be positioned with even higher precision, in order to record high-resolution text and images on the recording material with high precision. The technology disclosed in Japanese Patent Application Publication No. H06-336019 is configured such that a configuration that is the object of positioning follows the recording head. It is difficult to providing an equalizing mechanism that moves the conveying portion itself in the position of the recording head and the conveying portion, since the conveying portion performs conveyance of the recording material and could affect conveyance capabilities and state of conveyance. Further, the center of rotation remains restricted in the equalizing mechanism disclosed in Japanese Patent Application Publication No. H06-336019, and accordingly there is a limit to following capabilities for the recording head to follow a counter unit, and position with even higher precision is difficult.
Also, in a recording apparatus in which a plurality of the recording heads are arrayed with respect to a conveyance path of the recording material, high positioning precision is required for each of the plurality of recording heads with respect to the recording medium conveyance path. The apparatus described in Japanese Patent No. 6034538 ensures precision of positioning during recording operations in a configuration in which a plurality of recording heads are arrayed in an arc form, and accordingly the plurality of recording heads are fixed in a predetermined placement in advance.
In a recording apparatus such as described above, maintenance such as cleaning around nozzle faces of the recording heads and so forth is necessary, and the configuration of a maintenance apparatus needs to match that of a fixed array of the plurality of recording heads, as well. In a case in which the plurality of recording heads are fixedly placed in an arc form such as in the apparatus according to Japanese Patent No. 6034538, the capping unit of the maintenance apparatus needs to be configured in an arc form corresponding to this array. This increases the placement space necessary for the maintenance apparatus, leading to increase in the size of the apparatus.
It is an object of the present invention to provide technology that enables a recording head to be positioned with high precision.
In order to achieve the above object, a recording apparatus according to the present invention includes:
Also, in order to achieve the above object, a recording apparatus according to the present invention includes:
Also, in order to achieve the above object, a recording apparatus according to the present invention includes:
According to the present invention, a recording head can be positioned with high precision.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Embodiments for carrying out the invention will be exemplarily described below in detail by way of Examples, with reference to the Figures. Note that the dimensions, materials, shapes, relative placements thereof, and so forth, of the components described in the embodiments are to be changed as appropriate in accordance with the configuration of the apparatus to which the invention is to be applied, and various conditions. Also, not all combinations of features described in the embodiments are necessarily indispensable for solving means of the present invention. The components described in the embodiments are only exemplary, and are not intended to limit the scope of the intention to these alone.
First, upward of an apparatus in
Recording Apparatus
The unwinding roll portion 2 is a unit for holding and supplying the continuous sheet that is wound in the form of a roll. The unwinding roll portion 2 is a configuration for storing an unwinding roll and feeding out and supplying the sheet S. Note that the number of rolls that can be stored is not limited to one, and a configuration may be made in which two, or three or more, of the rolls are stored and with one sheet S being selectively fed out and supplied.
The first dancer portion 3 is a unit for imparting a certain amount of sheet tension between the unwinding roll portion 2 and the first main conveying portion 4. The first dancer portion 3 is imparted with sheet tension by a tension imparting unit omitted from illustration. The first main conveying portion 4 is a unit for feeding the sheet S to the skew rectifying portion 5, the conveyance detecting portion 6, the mark sensor portion 7, the recording portion 8, the first scanner portion 9, the first drying portion 10, the second drying portion 11, the cooling portion 12, and the second scanner portion 13, placed along the sheet conveyance path (sheet S) in that order, and for imparting sheet tension between itself and the second main conveying portion 14. The first main conveying portion 4 rotates by a motor that is omitted from illustration being driven, and thereby performs tensioned conveying of the sheet S.
The skew rectifying portion (skew correcting portion) 5 is a unit for performing skew rectifying in the sheet width direction at the time of performing tensioned conveying of the sheet S. The skew rectifying portion 5 is a configuration that includes skew rectifying rollers 5a, and a skew detection sensor that is omitted from illustration, for detecting skew of the sheet S. The skew rectifying rollers 5a are capable of changing inclination thereof as to the sheet S by a motor that is omitted from illustration, and perform skew rectifying of the sheet S on the basis of measurement by the skew detection sensor. At this time, the functions of skew rectifying can be improved by the sheet S passing over the skew rectifying rollers 5a.
The conveyance detecting portion 6 is a unit for detecting tension at the time of performing tensioned conveying between the first main conveying portion 4 and the second main conveying portion 14. Also, the conveyance detecting portion 6 is a unit for detecting the speed of the sheet S, in order to control the image formation timing by the recording portion 8.
The mark sensor portion 7 is a unit for detecting marks printed on the sheet S in advance, in order to control the image formation timing by the recording portion 8.
The recording portion 8 includes a plurality of recording heads 22 and serves as a recording unit, and is a sheet processing portion that performs recording processing on the sheet S by discharging ink serving as a recording liquid from the recording heads 22 onto the conveyed sheet S from above, to form images and so forth. The conveyance path of the recording portion 8 is formed by guide rollers 23 that are placed so as to form an arc that is convex upwards, and a certain amount of tension is imparted to the sheet S, thereby securing clearance as to the recording heads 22. With regard to the recording heads 22, the plurality of recording heads 22 are arrayed in the conveyance direction. In the Present Example, a total of eight line-type recording heads, corresponding to a reactant liquid and three spot colors, in addition to ink of the four colors of black (Bk), yellow (Y), magenta (M), and cyan (C), are included. Note that neither the number of colors nor the number of recording heads 22 is limited to eight. Examples of an inkjet system that can be employed include a system using heater elements, a system using piezoelectric elements, a system using electrostatic elements, a system using a microelectromechanical system (MEMS) element, and so forth. Ink of each of the colors is supplied to the recording heads 22 from ink tanks that are omitted from illustration, via respective ink tubes.
The first scanner portion 9 is a unit that reads images formed on the sheet S by the recording portion 8 during printing, and detects positional deviation and concentration of the images, so as to perform correction with regard to the printing.
The first drying portion 10 and the second drying portion 11 are units that reduce the liquid component contained in the ink imparted onto the sheet S by the recording portion 8 so as to increase fixability between the sheet S and the ink. The second drying portion 11 is placed on a downstream side on the sheet conveyance direction from the first drying portion 10. The first drying portion 10 and the second drying portion 11 heat the sheet S that has been recorded upon, and dry the ink imparted thereto. Inside of the first drying portion 10 and the second drying portion 11, hot air is applied to at least the ink-imparted face (recording face) side of the sheet S passing therethrough, so as to dry the ink-imparted face of the sheet S. In addition to a system of applying hot air, a configuration may be made by combination with a system of irradiating the surface of the sheet S with electromagnetic waves (ultraviolet rays, infrared rays, etc.), or a conductive heat transfer system by contact with a heat generator, as a drying system.
Wind-around guide rollers 31 are rollers around which the face on the opposite side from the ink-imparted face of the sheet S is wound around at a certain contact angle, on the downstream side of the recording portion 8 in the conveyance direction, due to the need to isolate the recording portion 8 from the effects of the hot air of the first drying portion 10. In the Present Example, two wind-around guide rollers 31 are placed between the first scanner portion 9 and the first drying portion 10, and the sheet S is folded back substantially in parallel between above and below in the apparatus. The first drying portion 10 is placed downward from the recording portion 8 in the apparatus, and the second drying portion 11 is placed downward in the apparatus from the conveyance detecting portion 6 and the mark sensor portion 7, which are described above.
The cooling portion 12 cools the sheet S that is fixed at the first drying portion 10 and the second drying portion 11, thereby solidifying softened ink, and also suppressing the amount in temperature change of the sheet S in downstream processes in the recording apparatus. Inside of the cooling portion 12, wind of a temperature that is at least lower than the temperature of the sheet S passing through is applied to the ink-imparted face side of the sheet S, thereby cooling the ink-imparted face of the sheet S. Note that the cooling system is not limited to a system of applying wind, and may be configured as a conductive heat transfer system by contact with a heat dissipation member or a combination thereof.
The second scanner portion 13 is a unit that reads test images formed on the sheet S at the recording portion 8 before printing, detects positional deviation and concentration of images, and performs correction regard to main printing.
The second main conveying portion 14 is a unit that performs sheet conveyance while imparting tension to the sheet S along with the first main conveying portion 4, and adjusts the tension of the sheet S. The second main conveying portion 14 has a clutch (omitted from illustration) that rotates by being driven by a motor that is omitted from illustration, and controls torque that is linked to the clutch through driving in accordance with a tension value that is detected by the conveyance detecting portion 6, thereby adjusting the tension of the sheet S. Note that a configuration that controls the speed of the second main conveying portion 14 by the conveyance detecting portion 6 may be added as an additional configuration to adjust the tension of the sheet S. In this case, an arrangement may be made in which both of the two of a torque control method in which a torque value of torque transmitted from the clutch is controlled, and a speed control method in which the roller speed of the second main conveying portion 14 is controlled, are available, such that tension control methods can be switched or used in conjunction, in accordance with the object.
The second dancer portion 15 is a unit for imparting a certain amount of sheet tension between the second main conveying portion 14 and the takeup roll portion 16. The second dancer portion 15 is imparted with sheet tension from a tension imparting unit omitted from illustration.
The takeup roll portion 16 is a unit for taking up the sheet S subjected to recording processing on a winding core. The number of rolls that are capable of performing collection is not limited to one, and a configuration may be made in which two, or three or more, of the winding cores are provided and being selectively switched for collection of the sheet S. Note that depending on contents of working processing following recording, a configuration may be made in which the continuous sheet is cut using a cutter and the cut sheets S are stacked, instead of the configuration of winding onto a winding core.
The maintenance portion 17 is a unit having a mechanism for restoring the discharge performance of the recording heads 22 (maintenance unit). Examples of such a mechanism include, for example, a capping mechanism that protects ink discharge faces of the recording heads 22, a wiper mechanism that performs wiping of the ink discharge faces, and a suctioning mechanism that performs negative pressure suctioning of ink within the recording heads 22 from the ink discharge faces. The maintenance portion 17 also includes a driving mechanism and a rail that are omitted from illustration, and is capable of reciprocal movement in a horizontal direction along the rails. When performing maintenance of the recording heads 22, the maintenance portion 17 moves to directly below the recording heads 22, and when not performing maintenance operations, moves from directly below the recording heads 22 to a retracted position on an upstream side in the conveyance direction.
A control portion 21 is a unit that controls each part of the overall recording apparatus. The control portion 21 includes a central processing unit (CPU), a storage apparatus, a controller that includes various types of control portions, and external interface, and an operating portion 24 for a user to perform input/output. Operations of the recording apparatus 1 are controlled on the basis of commands from a host apparatus 25, such as a controller, a host computer connected to the controller via an external interface, or the like.
In the controller unit 300, the main controller 301 that is made up of a CPU controls the overall recording apparatus 1 following programs and various types of parameters stored in read-only memory (ROM) 306, using random-access memory (RAM) 305 as a work area. For example, upon a print job being input from the host apparatus 25 via host I/F 302, an image processing portion 307 performs predetermined image processing on image data that is received, following instructions from the main controller 301. The main controller 301 then transmits the image data subjected to the image processing to the print engine unit 400 via a print engine I/F 304.
Note that the recording apparatus 1 may acquire image data from the host apparatus 25 via wireless communication or wired communication, or may acquire image data from an external storage apparatus (Universal Serial Bus (USB) memory or the like) connected to the recording apparatus 1. The communication format used for wireless communication or wired communication is not limited. For example, Wireless Fidelity (Wi-Fi, a registered trademark) and Bluetooth (registered trademark) are applicable as communication formats used for wireless communication. Also, Universal Serial Bus (USB) or the like is applicable as a communication format used for wired communication.
The operating portion 24 is a mechanism for the user to perform input/output to and from the recording apparatus 1. The user can set printing modes, recognize information of the recording apparatus 1, and so forth, via the operating portion 24.
In the print engine unit 400, the print controller 402 that is made up of a CPU controls the various types of mechanisms that the recording apparatus 1 has, following programs and various types of parameters stored in ROM 403, using RAM 404 as a work area. Upon various types of commands and image data being received via a controller I/F 401, the print controller 402 temporarily stores these in the RAM 404. The print controller 402 causes an image processing controller 405 to convert the saved image data into recording data, so as to be usable for recording operations by the recording heads 22. Upon the recording data being generated, the print controller 402 causes the recording heads 22 to execute recording operations based on the recording data, via a head I/F 406. At this time, the print controller 402 drives the various types of units illustrated in
A recording head moving means control portion 408 changes the positions of the recording heads 22 in accordance with the operating state of the recording apparatus 1, such as maintenance state or recording state. An ink supply control portion 409 controls an ink supply unit (omitted from illustration) such that the pressure of ink supplied to the recording heads 22 is within an appropriate range. A maintenance control portion 410 controls operations of the maintenance portion 17 at the time of performing maintenance operations with regard to the recording heads 22.
The first positioning member 811a, the second positioning member 811b, and the third positioning member 811c are each spherical members of the same diameter as each other. The first positioning member 811a, the second positioning member 811b, and the third positioning member 811c are each attached by being fit into recessed portions 812 provided in positioning supporting portions 810 that the sheet conveying portion chassis 81 has. Substantially downward (lower hemisphere) portions of the first positioning member 811a, the second positioning member 811b, and the third positioning member 811c are each embedded in the recessed portions 812, and substantially upward (upper hemisphere) portions that are exposed from the recessed portions 812 form protruding-form positioning portions that have substantially hemispherical forms protruding upward. The positioning supporting portion 810 includes a near-side positioning supporting portion 810L that is placed on the near side in the sheet width direction with respect to the sheet conveyance path, and a far-side positioning supporting portion 810R that is placed on the far side. The first positioning member 811a is attached to a first recessed portion 812a provided in the near-side positioning supporting portion 810L. The second positioning member 811b is attached to a second recessed portion 812b provided in the far-side positioning supporting portion 810R, and the third positioning member 811c is attached to a third recessed portion 812c provided in the far-side positioning supporting portion 810R. The second recessed portion 812b is provided on the upstream side in the sheet conveyance direction with respect to the third recessed portion 812c.
The first positioning member 811a and the second positioning member 811b are placed such that a straight line passing through the center of the first positioning member 811a and through the center of the second positioning member 811b is parallel to rotational axis lines of the guide rollers 23. Also, the third positioning member 811c is placed on the downstream side from the first positioning member 811a and the second positioning member 811b in the sheet conveyance direction. In a raising/lowering movement direction between the retracted position and the printing position of the recording head 22, the third positioning member 811c is placed at a predetermined height with respect to the first positioning member 811a and the second positioning member 811b. The placement of the third positioning member 811c with respect to the first positioning member 811a and the second positioning member 811b is set such that a nozzle plate (omitted from illustration) of the recording head 22 situated at the printing position can be positioned so as to be parallel to the sheet S supported by a plurality of the guide rollers 23. That is to say, a placement position of the third positioning member 811c is set such that the recording head 22 at the printing position is positioned at a posture inclined by a predetermined angle at a predetermined recording position. The predetermined angle here is an angle in which nozzles (discharge orifices) of the nozzle plate face the recording face of the sheet S perpendicularly (a nozzle face at which the nozzles open (discharge orifice face) is parallel as to the recording face). The first positioning member 811a, the second positioning member 811b, and the third positioning member 811c are each spheres with the same diameter, as described above, and the center of each is the center of the respective sphere.
As illustrated in
Further, the recording head 22 is supported by the head holder 26 in a state of being biased downward by a first biasing member 51a, a second biasing member 51b, and a third biasing member 51c, which are provided on the head holder 26. The configurations of the first biasing member 51a, the second biasing member 51b, and the third biasing member 51c will be described later. The head holder 26 performs raising/lowering operations along rails 29 for raising/lowering that are provided within a recording head raising/lowering frame 28, by an internally-provided driving mechanism that is omitted from illustration.
Operation Example of Recording Head
Operations of the recording heads 22 in the recording apparatus according to the Present Example will be briefly described with reference to
Positioning as to Supporting Configuration of Recording Head A supporting configuration and operation example of the recording heads 22 according to the Present Example will be described in detail with reference to
The recording head 22 has an ink discharge portion 223 in which a plurality of the nozzle plates (omitted from illustration), each having a plurality of the nozzles (discharge orifices) that discharge ink, are placed arrayed in the longitudinal direction of the recording head (sheet width direction). The ink discharge portion 223 is provided so as to face the conveying region of the sheet S. Also, positioned portions 221L and 221R are provided on respective ends of the recording head 22 in the longitudinal direction (direction orthogonal to the sheet conveyance direction). Specifically, the positioned portion 221L on the near side in the head longitudinal direction (apparatus front side) is provided with a first abutting portion 221a that is made of a recessed-form portion having a conical inclined face. Also, the positioned portion 221R on the far side in the head longitudinal direction (apparatus rear side) is provided with a second abutting portion 221b that is made of a groove-form portion that has two flat faces in a substantial letter-V form and that extends in the head longitudinal direction, and a third abutting portion 221c that is made of a planar portion, the second abutting portion 221b and the third abutting portion 221c being arrayed in the sheet conveyance direction.
In the longitudinal direction of the recording head 22, a straight line passing through the center of the first abutting portion 221a and the center of the second abutting portion 221b is placed so as to be in parallel with the array of the plurality of nozzle plates in the ink discharge portion 223 of the recording head 22 with good precision. Now, the centers of the first abutting portion 221a and the second abutting portion 221b are each the centers of hypothetical spheres of the same diameter that are each in contact therewith internally. The third abutting portion 221c is placed at a position away from the second abutting portion 221b in the sheet conveyance direction (direction orthogonal to the longitudinal direction of the recording head 22).
As described above, the recording head 22 is provided with the first pin 27a that is a first protruding portion protruding from one end in the sheet width direction, the second pin 27b that is a second protruding portion protruding from the other end in the sheet width direction, and the third pin 27c that is a third protruding portion. With respect to this, the head holder 26 that supports the recording head 22 is provided with the first hole 261, the second hole 262, and the third hole 263. The first hole 261 is a hole portion that has a face facing as to the first pin 27a in a direction perpendicular to the longitudinal direction of the recording head 22, the second hole 262 as to the second pin 27b, and the third hole 263 as to the third pin 27c, respectively. The first hole 261, the second hole 262, and the third hole 263 are each configured having a broadly opened width as to the pin on the upper side thereof, and a narrow width in a groove form in which the pin fits on the lower side thereof.
The first hole 261 has a first groove portion 261a that is a first supporting portion for supporting the first pin 27a, a first inclined portion 261b for guiding the first pin 27a to the first groove portion 261a, and a first opened portion 261d for broadening a movable range of the first pin 27a with respect to the first hole 261. The first groove portion 261a includes a supporting face 261a1 that is a groove bottom face, and restricting faces 261a2 that are a pair of groove side faces that face the first pin 27a so as to clamp the first pin 27a disposed on the supporting face 261al from both sides thereof. The first inclined portion 261b is continuous from the first groove portion 261a, and is a guide portion for guiding the first pin 27a into the first groove portion 261a. The first inclined portion 261b has a pair of inclined faces (guide faces) inclined such that an opposing width thereof in the direction (second intersecting direction) intersecting each of an advancing/retracting direction of the head holder 26 and the width direction of the recording head 22 (sheet width direction) gradually narrows toward the restricting faces 261a2.
The second hole 262 has a second groove portion 262a that is a second supporting portion for supporting the second pin 27b, a second inclined portion 262b for guiding the second pin 27b to the second groove portion 262a, and a second opened portion 262d for broadening a movable range of the second pin 27b with respect to the second hole 262. The second groove portion 262a includes a supporting face 262al that is a groove bottom face, and restricting faces 262a2 that are a pair of groove side faces that face the second pin 27b so as to clamp the second pin 27b disposed on the supporting face 262al from both sides. The second inclined portion 262b is continuous from the second groove portion 262a, and is a guide portion for guiding the second pin 27b into the second groove portion 262a. The second inclined portion 262b has a pair of inclined faces (guide faces) inclined such that the opposing width thereof in the direction intersecting each of the advancing/retracting direction of the head holder 26 and the width direction of the recording head 22 (sheet width direction) gradually narrows toward the restricting faces 262a2. The second hole 262 further has a second notch portion 262c for guiding the second pin 27b so as to be insertable into the second hole 262.
The third hole 263 has a third groove portion 263a for supporting the third pin 27c, a third inclined portion 263b for guiding the third pin 27c to the third groove portion 263a, and a third opened portion 263d for broadening a movable range of the third pin 27c with respect to the third hole 263. The third groove portion 263a includes a supporting face 263al that is a groove bottom face, and restricting faces 263a2 that are a pair of groove side faces that face the third pin 27c so as to clamp the third pin 27c disposed on the supporting face 263al from both sides. The third inclined portion 263b is continuous from the third groove portion 263a, and is a guide portion for guiding the third pin 27c into the third groove portion 263a. The third inclined portion 263b has a pair of inclined faces (guide faces) inclined such that the opposing width thereof in the direction intersecting each of the advancing/retracting direction of the head holder 26 and the width direction of the recording head 22 (sheet width direction) gradually narrows toward the restricting faces 263a2. The third hole 263 further has a third notch portion 263c for guiding the third pin 27c so as to be insertable into the third hole 263, and a fourth groove portion 263e that is used at the time of replacing the recording head.
In the configuration for assembling the recording head 22 to the head holder 26, the first hole 261 is a closed hole, while the second hole 262 and the third hole 263 are holes that are opened to the side at the opened portions 262d and 263d. That is to say, the second notch portion 262c is provided to the second hole 262, and the second hole 262 is opened in the direction orthogonal to the longitudinal direction of the recording head 22, such that the second pin 27b can be introduced into the second hole 262 from this direction. In the same way, the third notch portion 263c is provided to the third hole 263, and the third hole 263 is opened in the direction orthogonal to the longitudinal direction of the recording head 22, such that the third pin 27c can be introduced into the third hole 263 from this direction.
The fourth groove portion 263e provided in the third hole 263 is an engaging groove portion which the third pin 27c is capable of engaging, and is used to hold the recording head 22 at an inclined posture, in order to facilitate work of electrical connection between the recording head 22 and the recording apparatus 1 when replacing the recording head 22. Note that this engaging groove portion may be provided in the second hole 262 instead of in the third hole 263, or alternatively in both of the third hole 263 and the second hole 262.
Also, the first biasing member 51a, the second biasing member 51b (placed at the position illustrated in
The first biasing member 51a is placed so as to impart the recording head 22 with biasing force at a side thereof nearer to the first abutting portion 221a or the second abutting portion 221b than the third abutting portion 221c, in the direction orthogonal to the raising/lowering direction (advancing/retracting direction) of the recording head 22 or the sheet conveyance direction. Preferably, the first biasing member 51a is placed upward of the first abutting portion 221a, i.e., at a portion that overlaps at least part of the first abutting portion 221a when viewed in the raising/lowering direction of the recording head 22. The second biasing member 51b is placed so as to impart the recording head 22 with biasing force at a side thereof nearer to the first abutting portion 221a or the second abutting portion 221b than the third abutting portion 221c, in the direction orthogonal to the raising/lowering direction (advancing/retracting direction) of the recording head 22 or the sheet conveyance direction. Preferably, the second biasing member 51b is placed upward of the second abutting portion 221b, i.e., at a portion that overlaps at least part of the second abutting portion 221b when viewed in the raising/lowering direction of the recording head 22. The third biasing member 51c is placed so as to impart the recording head 22 with biasing force at a side thereof nearer to the third abutting portion 221c than the first abutting portion 221a or the second abutting portion 221b, in the direction orthogonal to the raising/lowering direction (advancing/retracting direction) of the recording head 22 or the sheet conveyance direction. Preferably, the third biasing member 51c is placed upward of the third abutting portion 221c, i.e., at a portion that overlaps at least part of the third abutting portion 221c when viewed in the raising/lowering direction of the recording head 22.
As illustrated in
As illustrated in
The distal end portion of the sliding portion 512 is configured as a protruding portion, in which the portion that abuts the plate 52 has a protruding partial spherical face. The angle of the plate 52 that the distal end portion of the sliding portion 512 abuts changes with respect to the advancing/retracting direction of the sliding portion 512, as the posture of the recording head 22 changes. According to the above-described protruding-form configuration, when the angle of the plate 52 changes, the sliding portion 512 can change the position of contact by sliding on the plate 52 while performing advancing/retracting movement with respect to the base portion 511, and thereby maintain the state of biasing the recording head 22. Note that the shape of the distal end of the sliding portion 512 is not limited to a protruding partial spherical face such as described above, and other shape configurations may be used as appropriate, as long as a configuration in which sliding can be performed while maintaining the biasing state.
As illustrated in
However, the present invention is not limited to a configuration such as described above for imparting biasing force, and in a case in which the weight of the recording head 22 is sufficiently great, the biasing force of the first biasing member 51a, the second biasing member 51b, and the third biasing member 51c can be omitted. Also, although an arrangement has been made in the Present Example in which the diameter of the first pin 27a is 5.90 to 6.00 mm, and the width of the first groove portion 261a is 6.00 to 6.10 mm, these are not limiting, and it is sufficient as long as the dimensional difference between the diameter of the pin and the width of the groove is around 1 mm. This holds true for the second pin 27b and the second groove portion 262a, and the third pin 27c and the third groove portion 263a, as well.
By the first groove portion 261a, the second groove portion 262a, and the third groove portion 263a provided to the head holder 26 supporting the first pin 27a, the second pin 27b, and the third pin 27c provided on the recording head 22, two of the three pins serve as a reference, and the remaining one serves as a rotation stopper. That is to say, in relation to the present invention, the first pin 27a is a first supported portion, and the first groove portion 261a is a first supporting portion that supports one end of the recording head 22 in the intersecting direction that intersects the sheet conveyance direction. Also, one pin of the second pin 27b and the third pin 27c is a second supported portion, and at the same time is a rotation-restricted portion in relation as to the other pin. In accordance with this, one groove portion of the second groove portion 262a and the third groove portion 263a is a second supporting portion that supports the other end of the recording head 22 in the intersecting direction that intersects the sheet conveyance direction, and at the same time is a rotation restricting portion in relation as to the other groove portion. Also, a pair of the groove side faces of this groove portion are rotation restricting faces, i.e., abutting faces that are capable of abutting the second pin 27b and the third pin 27c in the above-described second intersecting direction. In the same way, the other pin of the second pin 27b and the third pin 27c is a second supporting portion, and at the same time is a rotation-restricted portion in relation as to the one pin. In accordance with this, the other groove portion of the second groove portion 262a and the third groove portion 263a is a second supporting portion, and at the same time is a rotation restricting portion in relation as to the one groove portion. Also, the pair of groove side faces of this groove portion are rotation restricting faces. Accordingly, the recording head 22 in the retracted position is supported by the head holder 26 in a stable posture. Also, in the Present Example, the first pin 27a and the second pin 27b are provided at substantially the same height, but may be provided at different heights.
Also, a configuration is described in the Present Example in which the three pins are each supported portions, and the three grooves are each supporting portions, but a configuration may be made in which, for example, just one of the second pin 27b and the third pin 27c is a supported portion, and the other functions only as a rotation-restricted portion. That is to say, a configuration may be made in which the other pin of the second pin 27b and the third pin 27c does not come into contact with the groove bottom face of the groove portion into which it is fit, and in this case, this groove portion only functions as a rotation restricting portion, and the pair of groove side faces of this groove portion function as rotation restricting faces. The recording head 22 can be supported in a stable posture with such a configuration as well, in the same way as in the Present Example, and highly precise positioning can be performed as to the counter unit, which will be described later.
Also, depending on variance in manufacturing precision regarding the installation position of the second pin 27b and the third pin 27c, or the second groove portion 262a and the third groove portion 263a, for example, a configuration can result in which one pin of the second pin 27b and the third pin 27c cannot sufficiently come into contact with the groove bottom face of the groove portion. Even in such a case, the recording head 22 can be supported in a stable posture, in the same way as in the Present Example, and highly precise positioning can be performed as to the counter unit.
Next,
That is to say, when transitioning from the state illustrated in
Thus, the recording head 22 finally is in a state of completely following the positioning members 811 of the conveying portion, and accordingly highly precise positioning of the recording head 22 and the conveying portion can be performed. Note, however, that biasing force of the first to third biasing members 51a to 51c is not necessarily indispensable, and that a configuration may be made in which positioning is performed by the recording head 22 being biased under its own weight.
When the head holder 26 further rises from such a state, the first pin 27a is guided into the first inclined portion 261b under either of the biasing force of the first to third biasing members 51a to 51c or the weight of the recording head 22 itself, or under both, and enters the first groove portion 261a. Note that the second biasing member 51b is placed at the position illustrated in
The inclination angle of the inclined faces of the first inclined portion 261b (angle as to the direction (sheet conveyance direction) orthogonal to each of the direction of moment of the head holder 26 and the width direction of the recording head 22) is approximately 30° in the Present Example. Note, however, that the inclination angle is limited to this, and a minimally necessary angle is found in accordance with the weight and center-of-gravity position of the recording head 22, the biasing forces of each of the biasing members 51a to 51c, and frictional force between the first pin 27a and the first inclined portion 261b. This applies to the second inclined portion 262b and the third inclined portion 263b as well, in the same way as the first inclined portion 261b.
Next, positioning of the recording head 22 and the maintenance portion 17 will be described with reference to
Attachability of Recording Head Next, attaching work at the time of setting the recording head 22 in the recording apparatus 1 will be described with reference to
When attaching the recording head 22 to the head holder 26, first, the first pin 27a provided to the recording head 22 is inserted into the first hole 261 of the head holder 26. Thereafter, the second pin 27b is guided into the second hole 262 from the second notch portion 262c of the head holder 26, and also the third pin 27c is guided into the third hole 263 from the third notch portion 263c. Further, the first pin 27a, the second pin 27b, and the third pin 27c are respectively made to be supported by the first groove portion 261a, the second groove portion 262a, and the third groove portion 263a. Thus, the recording head 22 can be attached to the head holder 26 in a state in which the posture of the recording head 22 as to the head holder 26 is set. At this time, the first pin 27a and the first hole 261 are placed at the far side in the sheet width direction, and the second pin 27b and the third pin 27c, and the second hole 262 and the third hole 263, are placed at the near side in the sheet width direction, as illustrated in
Next, work of electrically connecting the recording head 22 and the recording apparatus 1 will be described. Electrical connector connection portions 222a, 222b, and 222c are provided on an upper face of the recording head 22, as illustrated in
Next, as illustrated in
As illustrated in
Note that in the Present Example, the fourth groove portion 263e is provided such that the recording head 22 is held inclined by an inclination angle as to the discharge orifice face (angle as to a direction (sheet conveyance direction) that is orthogonal to each of the moving direction of the head holder 26 and the width direction of the recording head 22) of substantially 30°, as illustrated in
As described above, according to the Present Example, the recording head 22 is held by the head holder 26 in a stable manner at the retracted position. Further, at the printing position or the maintenance position, the movable range of the recording head 22 as to the head holder 26 is expanded, and is positioned fully following the conveying portion or the maintenance portion 17. Accordingly, positioning of the recording head 22 as to the conveying portion or the maintenance portion 17 can be performed with high precision. Also, at the time of the recording head 22 being set to the recording apparatus 1, setting can be easily performed through the second notch portion and the third notch portion provided to the head holder 26. Further, hooking the third pin 27c on the fourth groove portion 263e enables the recording head 22 to be held in an inclined state, and connection work to the electrical connectors 26a, 26b, and 26c is facilitated.
According to the Present Example, a guide mechanism, with a high level of general-use versatility can be realized, in which the recording head 22 can be made to follow and to be positioned as to the counter unit. That is to say, movement of the head holder 26 that supports the recording head 22 is a simple moving configuration of which the movement direction thereof is only in a linear direction. By the recording head 22 abutting the positioning members 811, the supporting mode of the recording head 22 by the head holder 26 changes from the first mode in which rotation of the recording head 22 is restricted to the second mode in which rotation thereof is permitted. This configuration is realized by refining the engagement configuration of the pins 27 of the recording head 22 and the holes 261 to 263 of the head holder 26. That is to say, the holes 261 to 263 are configured having the groove portions 261a to 263a that restrict movement of the pins 27 in the lateral direction that intersects the movement direction of the head holder 26, and the opened portions 261d to 263d that permit lateral-direction movement of the pins 27 within a predetermined range. The change in the supporting mode described above is enabled by the configuration in which the engagement positions of the pins 27 as to the holes 261 to 263 change by the recording head 22 moving relative to the head holder 26 due to abutting the positioning members 811.
Also, although a configuration has been described in the Present Example regarding the positioning abutting configuration in which the abutting portions are recessed forms and the positioning portions are protruding forms, and positioning is performed by fitting the recesses and the protrusions, this configuration is not limiting. For example, the abutting portions may be protruding forms and the positioning portions may be recessed forms, or a combination may be made in which part of a plurality of the abutting portions are recessed forms and the rest are protruding forms, and correspondingly, part of the positioning portions are protruding forms and the rest are recessed forms.
Also, the specific forms of the recessed forms of the abutting portions, i.e., the combination of placement of cones and grooves may be in a layout that is different from that in the Present Example. In the Present Example, the abutting portion 221b serving as a first abutting portion that is provided on the same side as the abutting portion 221c serving as a second abutting portion in the sheet width direction (recording head longitudinal direction) is a groove form portion, and the abutting portion 221a serving as a first abutting portion that is provided on the opposite side is a recessed conical portion. Conversely, for example, the abutting portion 221a may be changed from a recessed conical portion to a groove form portion, and the abutting portion 221b may be changed from a groove form portion to a recessed conical portion.
Note that in the Present Example, a configuration is made in which the side on which the abutting portion 221a having a conical form is provided is a reference point side at the time of recording operations by the recording head 22, and the side on which this conical portion is provided and a conveyance reference side for sheets in the sheet width direction are on the same side. That is to say, a configuration is made in which the positioning configuration to serve as the operation reference point side of the recording head 22 is an engaging configuration of the abutting portion 221a that is a conical recessed portion, and the positioning member 811a that is a partially spherical protruding portion, thereby restricting the position of each other in the sheet conveyance direction and the sheet width direction. Conversely, the positioning configuration on the other side from the operation reference side of the recording head 22 is the abutting portions 221b and 221c that are groove forms opened in the sheet width direction, thereby forming a configuration in which the effects of dimensional error and so forth are accommodated (dimensional error is taken up). Thus, having the reference point for the recording head 22 and the sheet conveyance reference on the same side is preferable from the perspective of image quality in recorded images, and variance in image positions of images formed on the sheet can be reduced. Also, distancing the conical portion that serves as the reference point for the recording head 22 as far away from apparatus heat sources as possible yields a configuration in which effects of thermal deformation are not readily manifested. In the Present Example, a configuration is made in which the position for providing the conical portion is not on the apparatus rear side where there are many heat sources, such as electrical boards and so forth, but on the apparatus front side.
Also, although the abutting portion 221c serving as a second abutting portion is placed on the same side (apparatus rear side) as the abutting portion 221b in the longitudinal direction (width direction) of the recording head 22 in the Present Example, placement thereof may be on the same side (apparatus front side) as the abutting portion 221a on the opposite side.
Also, a configuration is made in the Present Example in which the first abutting portion is provided as a pair (abutting portions 221a and 221b) on both sides of the recording head in the longitudinal direction (sheet width direction), and the second abutting portion is provided only on one side in the longitudinal direction (abutting portion 221c). That is to say a configuration has been made in the Present Example in which the positioning abutting is performed by three points, but an abutting configuration may be made in which two points are provided on each side in the longitudinal direction, for a total of four points, for example. However, the abutting configuration of three points enables positioning support to be performed while taking up positional misalignment due to dimensional error of members and so forth, effects of individual variability of products and so forth can be reduced, and highly precise positioning can be enabled.
A recording apparatus according to a Second Example of the present invention will be described. Only configurations of the Second Example that differ from those in the First Example will be described here. Matters that are not described in particular here with regard to the configuration of the Second Example are the same as in the First Example.
As illustrated in
Advantages the same as in the First Example can be obtained by such a configuration as well. That is to say, the recording head 22 is stably supported by the head holder 26 at the retracted position in the recording apparatus according to the Second Example as well. Further, posture change of the recording head 22 as to the head holder 26 is permitted at the printing position and the maintenance position, and is positioned completely following the conveying portion and the maintenance portion 17, and accordingly positioning to the conveying portion and the maintenance portion 17 can be performed with high precision. Also, the recording head 22 can be easily set to the recording apparatus 1 by passing the second pin 70b and the third pin 70c provided to the head holder 26 through a second notch portion 62c and a third notch portion 63c provided to the recording head 22. Further, hooking the third pin 70c on a fourth groove portion 63e enables the recording head 22 to be held in an inclined state, and accordingly connection work to the electrical connectors 26a, 26b, and 26c is facilitated.
Configurations of Examples of the present invention are not limited to the configurations of the First Example and the Second Example, and the First Example and the Second Example may be combined, for example. That is to say, a configuration may be made in which, for example, the first pin 27a, the second hole 62, and the third hole 63 are provided to the recording head 22, and the first hole 261, the second pin 70b, and the third pin 70c are provided to the head holder 26.
A recording apparatus according to a Third Example of the present invention will be described. Basically, only configurations of the Third Example that differ from those in the First and Second Examples will be described here. Matters that are not described in particular here with regard to the configuration of the Third Example are the same as in the First Example.
One positioning portion that includes one set of the first positioning member 811a, the second positioning member 811b, and the third positioning member 811c, as a plurality of positioning abutting portions, is configured for each recording head 22. That is to say, a plurality of the positioning portions are provided to the sheet conveying portion chassis 81 corresponding to the plurality of the recording heads 22. Part of the plurality of positioning portions include, in addition to the three positioning members 811a, 811b, and 811c, a restricting member 811d serving as a restricting portion that restricts the posture of the recording head 22 when moving and positioning the recording head 22.
The first positioning member 811a, the second positioning member 811b, the third positioning member 811c, and the restricting member 811d are each spherical members of the same diameter as each other. The first positioning member 811a, the second positioning member 811b, the third positioning member 811c, and the restricting member 811d, are each attached by being fit into the recessed portions 812 provided in the positioning supporting portions 810 that the sheet conveying portion chassis 81 has. Substantially downward (lower hemisphere) portions of the first positioning member 811a, the second positioning member 811b, the third positioning member 811c, and the restricting member 811d are each embedded in the recessed portions 812, and substantially upward (upper hemisphere) portions that are exposed from the recessed portions 812 form protruding-form positioning portions that have substantially hemispherical forms protruding upward. The positioning supporting portion 810 includes the near-side positioning supporting portion 810L that is placed on the near side in the sheet width direction with respect to the sheet conveyance path, and the far-side positioning supporting portion 810R that is placed on the far side. The first positioning member 811a is attached to the first recessed portion 812a provided in the near-side positioning supporting portion 810L. The second positioning member 811b is attached to the second recessed portion 812b provided in the far-side positioning supporting portion 810R, and the third positioning member 811c is attached to the third recessed portion 812c provided in the far-side positioning supporting portion 810R. The second recessed portion 812b is provided on the upstream side in the sheet conveyance direction as to the third recessed portion 812c. The restricting member 811d is attached to a fourth recessed portion 812d provided in the near-side positioning supporting portion 810L. The fourth recessed portion 812d is provided on the downstream side in the sheet conveyance direction with respect to the first recessed portion 812a.
As illustrated in
That is to say, in the raising/lowering movement direction of the recording head 22, the third positioning member 811c is placed at an optional relative height with respect to the first positioning member 811a and the second positioning member 811b. The placement of the third positioning member 811c with respect to the first positioning member 811a and the second positioning member 811b is set such that the nozzle plate (omitted from illustration) of the recording head 22 situated at the printing position can be positioned so as to be parallel to the sheet S supported by the plurality of guide rollers 23. That is to say, the placement position of the third positioning member 811c is set such that the recording head 22 at the printing position is positioned at a posture inclined by a predetermined angle at a predetermined recording position. The predetermined angle here is an angle in which the nozzles (discharge orifices) of the nozzle plate face the recording face of the sheet S perpendicularly (the nozzle face at which the nozzles open (discharge orifice face) is parallel as to the recording face). The first positioning member 811a, the second positioning member 811b, and the third positioning member 811c are each spheres with the same diameter, as described above, and the center of each is the center of the respective sphere.
As illustrated in
Further, the recording head 22 is supported by the head holder 26 in a state of being biased downward by the first biasing member 51a, the second biasing member 51b, and the third biasing member 51c, which are provided on the head holder 26 and include compression springs. The configurations of the first biasing member 51a, the second biasing member 51b, and the third biasing member 51c will be described later. The head holder 26 performs raising/lowering operations in the up-down-direction along rails 29 for raising/lowering that are provided within the recording head raising/lowering frame 28, by the internally-provided driving mechanism that is omitted from illustration. That is to say, the plurality of recording heads 22 are each capable of raising/lowering movement independently from each other, by its own head holder 26 and its own raising/lowering driving mechanism, and the recording heads 22 are configured so as to be capable of optionally changing relative positions as to each other.
Recording Head Configuration
Now, a guide form portion 221d is provided near the third abutting portion 221c that is made of a planar portion. The guide form portion 221d is configured with a form such that, in a case in which sliding occurs at the recording head 22 at the time of the third abutting portion 221c and the third positioning member 811c abutting, and misalignment occurs, the third positioning member 811c can be guided to the third abutting portion 221c. In the Present Example, the guide form portion 221d is made of a guide face that is inclined as to and continues to the face making up the third abutting portion 221c. This guide form portion 221d suppresses a situation from occurring in which the abutting portions 221a to 221c do not fit to the positioning members 811a to 811c due to misalignment of the recording head 22, and positioning cannot be performed.
Also, a fourth abutting portion 221e is provided near the first abutting portion 221a, to serve as a restricted portion that abuts the restricting member 811d serving as a restricting portion, which will be described later.
In the longitudinal direction of the recording head 22, a straight line passing through the center of the first abutting portion 221a and the center of the second abutting portion 221b is placed so as to be in parallel with the array of the plurality of nozzle plates 223 of the recording head 22 with good precision. Now, the centers of each of the first abutting portion 221a and the second abutting portion 221b are the centers of each of hypothetical spheres of the same diameter that are each in contact therewith internally. The third abutting portion 221c is placed at a position away from the second abutting portion 221b in the sheet conveyance direction (direction orthogonal to the longitudinal direction of the recording head 22).
Operations of Recording Head
Positioning operations of the recording heads 22 in the recording apparatus according to the Present Example will be described with reference to
As illustrated in
Now, in the Present Example, the configuration of a plurality of the positioning portions 171 of the maintenance portion 17 is placement in a substantially straight line. That is to say, at the maintenance position, the plurality of recording heads 22 are placed so as to be arrayed at the same height as each other, and there is no need to move to different heights as at the printing position. Accordingly, when causing the plurality of recording heads 22 to descend to the maintenance position, an arrangement may be made in which the descent amount from the detection position of detection by the position detection sensor (omitted from illustration) of the apparatus main unit is set to the same amount as each other, and positioning operations of the plurality of recording heads 22 is performed. Further, unlike at the printing position, the orientation of the ink discharge faces of each of the plurality of recording heads 22 is the same angle as each other at the maintenance position, assuming postures in which the above-described first angle and the second angle are the same angle, for example. That is to say, a plurality of the ink discharge faces are placed so as to be continuous to each other in a substantially straight line (second relative placement).
In S1001, the recording heads 22 are in a standby state at capping mechanisms 30 (see
In S1005, printing is executed. In S1006, the recording head moving means control portion 408 drives the motor (omitted from illustration) that raises/lowers the head holder 26, and moves (raises) the recording heads 22 from the printing position to the retracted position. In S1007, the maintenance control portion 410 drives the motor (omitted from illustration) that moves the maintenance portion 17, and the maintenance portion 17 moves over the rails 32 (see
In S2001, the recording heads 22 are in a standby state at the capping mechanisms 30 of the maintenance portion 17. In S2002, maintenance operations are executed. In S2003, following ending maintenance, the recording head moving means control portion 408 drives the motor (omitted from illustration) that raises/lowers the head holder 26, and temporarily moves (raises) the recording heads 22 from the capping position to the retracted position. In S2004, the recording head moving means control portion 408 drives the motor (omitted from illustration) that raises/lowers the head holder 26, and moves (lowers) the recording heads 22 from the retracted position to the capping position. This so far is the operations of positioning the recording heads 22 at the time of performing maintenance operations.
Support Configuration of Recording Heads and Positioning at Printing Position
An example of a support configuration of the recording heads 22 and operations of positioning at the printing position according to the Present Example will be described in detail.
The head holder 26 is provided with the first hole 261, the second hole 262, and the third hole 263. The first hole 261 is a hole portion that has a face facing as to the first pin 27a in a direction perpendicular to the longitudinal direction of the recording head 22, the second hole 262 as to the second pin 27b, and the third hole 263 as to the third pin 27c, respectively. The first hole 261, the second hole 262, and the third hole 263 are each configured having a broadly opened width as to the pin on the upper side thereof, and a narrow width in a groove form in which the pin fits on the lower side thereof.
The first hole 261 has the first groove portion 261a that is a first supporting portion for supporting the first pin 27a, the first inclined portion 261b for guiding the first pin 27a to the first groove portion 261a, and the first opened portion 261d for broadening the movable range of the first pin 27a with respect to the first hole 261. The first groove portion 261a includes the supporting face 261a1 that is a groove bottom face, and the restricting faces 261a2 that are a pair of groove side faces that face the first pin 27a so as to clamp the first pin 27a disposed on the supporting face 261al from both sides.
The second hole 262 has the second groove portion 262a that is a second supporting portion for supporting the second pin 27b, the second inclined portion 262b for guiding the second pin 27b to the second groove portion 262a, and the second opened portion 262d for broadening the movable range of the second pin 27b with respect to the second hole 262. The second groove portion 262a includes the supporting face 262al that is a groove bottom face, and the restricting faces 262a2 that are a pair of groove side faces that face the second pin 27b so as to clamp the second pin 27b disposed on the supporting face 262al from both sides.
The third hole 263 has the third groove portion 263a that is a third supporting portion for supporting the third pin 27c, the third inclined portion 263b for guiding the third pin 27c to the third groove portion 263a, and the third opened portion 263d for broadening the movable range of the third pin 27c with respect to the third hole 263. The third groove portion 263a includes the supporting face 263al that is a groove bottom face, and the restricting faces 263a2 that are a pair of groove side faces that face the third pin 27c so as to clamp the third pin 27c disposed on the supporting face 263al from both sides.
Also, in the configuration for assembling the recording head 22 to the head holder 26, the first hole 261 is a closed hole, while the second hole 262 and the third hole 263 are holes that are opened to the side at the opened portions 262d and 263d. That is to say, the second notch portion 262c is provided to the second hole 262, and the second hole 262 is opened in the direction orthogonal to the longitudinal direction of the recording head 22, such that the second pin 27b can be introduced into the second hole 262 from this direction. In the same way, the third notch portion 263c is provided to the third hole 263, and the third hole 263 is opened in a direction substantially orthogonal to the longitudinal direction of the recording head 22, such that the third pin 27c can be introduced into the third hole 263 from this direction.
Further, provided in the third hole 263 is the fourth groove portion 263e, which is used to hold the recording head 22 at an inclined posture, in order to facilitate work of electrical connection between the recording head 22 and the recording apparatus 1 when replacing the recording head 22.
The head holder 26 is also provided with the first biasing member 51a, the second biasing member 51b, and the third biasing member 51c, for abutting the recording head 22 and imparting predetermined biasing force.
While description will be made here regarding the biasing configuration in the head holder 26 that holds the first recording head 22a, and illustration and description regarding the biasing configuration in the head holder 26 that holds the second recording head 22b will be omitted, the configuration of the latter is the same as the configuration of the former.
The first biasing member 51a is placed so as to impart the recording head 22 with biasing force at a side thereof nearer to the first abutting portion 221a or the second abutting portion 221b than the third abutting portion 221c, in the direction orthogonal to the raising/lowering direction (advancing/retracting direction) of the recording head 22 or the sheet conveyance direction. Preferably, the first biasing member 51a is placed upward of the first abutting portion 221a, i.e., at a portion that overlaps at least part of the first abutting portion 221a when viewed in the raising/lowering direction of the recording head 22. The second biasing member 51b is placed so as to impart the recording head 22 with biasing force at a side thereof nearer to the first abutting portion 221a or the second abutting portion 221b than the third abutting portion 221c, in the direction orthogonal to the raising/lowering direction (advancing/retracting direction) of the recording head 22 or the sheet conveyance direction. Preferably, the second biasing member 51b is placed upward of the second abutting portion 221b, i.e., at a portion that overlaps at least part of the second abutting portion 221b when viewed in the raising/lowering direction of the recording head 22. The third biasing member 51c is placed so as to impart the recording head 22 with biasing force at a side thereof nearer to the third abutting portion 221c than the first abutting portion 221a or the second abutting portion 221b, in the direction orthogonal to the raising/lowering direction (advancing/retracting direction) of the recording head 22 or the sheet conveyance direction. Preferably, the third biasing member 51c is placed upward of the third abutting portion 221c, i.e., at a portion that overlaps at least part of the third abutting portion 221c when viewed in the raising/lowering direction of the recording head 22.
As illustrated in
As illustrated in
The distal end portion of the sliding portion 512 is configured as a protruding portion, in which the portion that abuts the plate 52 has a protruding partial spherical face. The angle of the plate 52 that the distal end portion of the sliding portion 512 abuts changes with respect to the advancing/retracting direction of the sliding portion 512, as the posture of the recording head 22 changes. According to the above-described protruding-form configuration, when the angle of the plate 52 changes, the sliding portion 512 can change the position of contact by sliding on the plate 52 while performing advancing/retracting movement with respect to the base portion 511, and thereby maintain the state of biasing the recording head 22. Note that the shape of the distal end of the sliding portion 512 is not limited to the protruding partial spherical face such as described above, and other shape configurations may be used as appropriate, as long as a configuration in which sliding can be performed while maintaining the biasing state.
As illustrated in
In the Present Example, the strengths of the first to third biasing members 51a to 51c are made to differ among the first recording heads 22a and the second recording heads 22b. That is to say, the biasing force of the third biasing member 51c is set to be greater than the biasing forces of the first biasing member 51a and the second biasing member 51b among the biasing members of the first recording heads 22a. Conversely, the biasing force of the first biasing member 51a is set to be greater than the biasing forces of the second biasing member 51b and the third biasing member 51c among the biasing members of the second recording heads 22b.
Note that in a case in which the recording head 22 is to be positioned at the recording position without the recording head 22 being inclined as to the advancing/retracting direction (raising/lowering direction), settings may be made in which there is no difference in biasing forces. Settings of the biasing forces change in accordance the combination with the settings of difference in height among the first and second positioning members 811a and 811b, and the third positioning member 811c, and various settings can be made. That is to say, any settings can be made as appropriate, within a range capable of stably forming a desired inclination.
Also, a biasing configuration by biasing members is not an indispensable configuration, and in a case in which the weight of the recording head 22 is sufficiently great, the biasing force of the first biasing member 51a, the second biasing member 51b, and the third biasing member 51c can be omitted. Also, although an arrangement has been made in the Present Example in which the diameter of the first pin 27a is 5.90 to 6.00 mm and the width of the first groove portion 261a is 6.00 to 6.10 mm, these are not limiting, and it is sufficient as long as the dimensional difference between the diameter of the pin and the width of the groove is up to around 1 mm. This holds true for the second pin 27b and the second groove portion 262a, and the third pin 27c and the third groove portion 263a, as well. By the first groove portion 261a, the second groove portion 262a and the third groove portion 263a provided to the head holder 26 supporting the first pin 27a, the second pin 27b, and the third pin 27c provided on the recording head 22, two of the three pins serve as a reference, and the remaining one serves as a rotation stopper. Accordingly, the recording head 22 in the retracted position is supported by the head holder 26 in a stable posture. Also, in the Present Example, the first pin 27a and the second pin 27b are provided at substantially the same height, but may be provided with different heights.
The relation between positioning of the first recording head 22a serving as the first recording head to the printing position, and the sheet S will be described with reference to
As illustrated in
The relation between positioning of the second recording head 22b serving as the second recording head to the printing position, and the sheet S will be described with reference to
As illustrated in
Now, as illustrated in
Thereafter, the posture of the second recording head 22b is included as illustrated in
Now in a case in which the restricting member 811d is not provided, after the third abutting portion 221c and the third positioning member 811c first abut at the apparatus rear side, there is a possibility that the apparatus front side of the second recording head 22b would move further downward, since there is no support of the restricting member 811d. As a result, the possibility of the second recording head 22b coming into contact with the sheet S is conceivable.
That is to say, the first and second abutting portions 221a and 221b serving as a first abutting portion, and the third abutting portion 221c serving as a second abutting portion, abut the first to third positioning members 811a to 811c at different timings. In the second recording head 22b, the third abutting portion 211c abuts the third positioning member 811c, and thereafter the first and second abutting portions 221a and 211b abut the first and second positioning members 811a and 811b, and accordingly the abutting timing of the first and second abutting portions 221a and 211b and the first and second positioning members 811a and 811b is later than the abutting timing of the third abutting portion 211c and the third positioning member 811c. The first and second abutting portions 221a and 221b serving as a first abutting portion support the second recording head 22b as to the sheet conveying portion chassis 81 at both ends of the second recording head 22b in the sheet width direction that is orthogonal to the sheet conveyance direction. Conversely, the third abutting portion 221c serving as a second abutting portion supports the second recording head 22b as to the sheet conveying portion chassis 81 at one end of the second recording head 22b in the sheet width direction. That is to say, in a case of a configuration in which the restricting member 811d is not provided, the support of the second recording head 22b as to the sheet conveying portion chassis 81 by just the third abutting portion 221c serving as a second abutting portion would be single-point support at one side, and the configuration would be such that the biasing force of the biasing members 51a to 51c would be received by one point. Accordingly, the posture of the second recording head 22b would be unstable, and that state would continue until the first and second abutting portions 221a and 211b abut the first and second positioning members 811a and 811b.
The restricting member 811d restricts the second recording head 22b, of which the posture is unstable, from assuming a posture in which it would come into contact with the sheet S, by abutting the fourth abutting portion 221e provided on the other end of the second recording head 22b in the sheet width direction. That is to say, the restricting member 811d supports the second recording head 22b to maintain a posture such that the second recording head 22b does not come into contact with the sheet S, until all abutting portions 221a to 221c abut the positioning members 811a to 811c respectively and the posture of the second recording head 22b stabilizes.
When all of the first to third abutting portions 221a to 221c abut the first to third positioning members 811a to 811c respectively, i.e., when the second recording head 22b is positioned as to the sheet conveying portion chassis 81, the restricting member 811d separates from the second recording head 22b. That is to say, the restricting member 811d is configured so as not to affect the three-point support by the three abutting portions 221a to 221c.
Note that an example is described in the Present Example in which the restricting member 811d completely separates from the second recording head 22b at the time of positioning of the second recording head 22b being completed, but a configuration may be made in which the restricting member 811d maintains the state of contact with the second recording head 22b. That is to say, advantages the same as those of the Present Example can be obtained as long as the contact between the restricting member 811d and the second recording head 22b is contact of a slight level that does not affect the three-point support by the three abutting portions 221a to 221c.
At the time of descending from the retracted position to the printing position, the first pin 27a, the second pin 27b, and the third pin 27c of the recording head 22 maintain the state of being respectively supported by the first groove portion 261a, the second groove portion 262a, and the third groove portion 263a, of the head holder 26. That is to say, the recording head 22 is supported by the head holder 26 in the first supporting mode, in which the change in angle that changes the orientation of the discharge face is restricted.
Now, the plurality of positioning members 811 of the sheet conveying portion chassis 81 are in an arc-like array configuration in the Present Example, and accordingly each of the plurality of recording heads 22 needs to be moved to different heights from each other when descending from the retracted position toward the printing position. Accordingly, position detection of the plurality of recording heads 22 is performed by a position detection sensor (omitted from illustration) provided partway along the way of descending from the retracted position to the printing position, and the plurality of recording heads 22 are each imparted a different additional descent amount from the place of position detection. In order to impart different descent amounts, changing the amount of driving of the motors driven at the time of descent enables the plurality of recording heads 22 to be moved (lowered) to different heights from each other at the printing position. In the Present Example, the plurality of recording heads 22 are imparted a predetermined angle, and changing the driving amount of the motors when giving this angle as well enables inclining at predetermined angles.
As illustrated in
During the descent of the head holder 26 from the state illustrated in FIGS. 37A to 37C and 38A to 38C to the state illustrated in
When completing transition from the state illustrated in
As illustrated in
Specifically, the first recording head 22a illustrated in
Meanwhile, the second recording head 22b illustrated in
Now, in the Present Example, the guide form portion 221d is provided near the third abutting portion 221c that is made up of a planar portion. At the time of the second recording head 22b rotating about the straight line that is parallel to the straight line passing through the center of each of the first and second positioning members 811a and 811b and that passes through the center of the third positioning member 811c serving as a rotational axis line, misalignment can occur due to slipping occurring at the third abutting portion 221c that is made up of a planar portion. The guide form portion 221d continues the third abutting portion 221c in a manner inclined thereto, and is configured to restrict the third positioning member 811c from being disengaged due to slipping at the third abutting portion 221c. Even in a case in which slipping of the third abutting portion 221c as to the third positioning member 811c occurs at the time of the second recording head 22b being rotated with the third abutting portion 221c and the third positioning member 811c abutted, positioning of the second recording head 22b can be performed in a sure manner due to the guide form portion 221d. That is to say, the guide form portion 221d suppresses a situation from occurring in which the abutting portions 221a to 221c do not fit to the positioning members 811a to 811c due to misalignment of the recording head 22b, and positioning cannot be performed.
The first recording head 22a continues to rotate about the rotational axis line due to the head holder 26 further descending from the state illustrated in
Now, the sliding portions 512a, 512b, and 512c are configured to be capable of sliding such that the positions of contact as to the plate 52 change, while changing the amounts of protrusion from the base portions 511a, 511b, and 511c. Accordingly, the biasing members 51a, 51b, and 51c can bias the recording head 22 against the positioning members 811 while each following the movement of the plate 52 accompanying change in the angle of the recording head 22.
Also, the first pin 27a, the second pin 27b, and the third pin 27c are in a state of being released from the first groove portion 261a, the second groove portion 262a, and the third groove portion 263a, respectively.
Further, as illustrated in
Support Configuration of Recording Heads and Positioning at Maintenance Position Operations of the support configuration when performing positioning as to the maintenance position are the same as when performing positioning as to the printing position, except that no inclining movement of the posture of the recording head 22 occurs, and accordingly description will be omitted.
Now, in the Present Example, the maintenance portion 17 is configured with a plurality of recording head positioning portions 171 placed in a substantially straight line. Accordingly, the first abutting portion 221a and the first positioning member 811a, the second abutting portion 221b and the second positioning member 811b, and the third abutting portion 221c and the third positioning member 811c, abut respectively at almost the same time. At the maintenance position, the plurality of recording heads 22 are placed so as to be arrayed at the same height as each other, and there is no need to move to different heights as when at the printing position. Accordingly, when lowering the plurality of recording heads 22 to the maintenance position, the amount of descent from the detection position of detection by the position detection sensor (omitted from illustration) of the apparatus main unit is made to be the same amount of descent by unifying the motor driving amount among the plurality of recording heads 22, and positioning operations of the recording heads 22 are thus performed.
According to the Present Example, a plurality of recording heads can be positioned at optional placements with high precision. Specifically, the recording heads can be position with high precision at the printing position in which the plurality of recording heads are to be arrayed at different heights from each other in accordance with the sheet conveyance path, and at the maintenance position in which the recording heads are to be arrayed at the same height as each other. That is to say, the maintenance unit does no need to be formed to match the placement of the recording heads, and the placement of the recording heads can be made to match the form of the maintenance unit. Accordingly, the maintenance unit can be configured to be suitable for apparatus space conservation, and the size of the apparatus can be reduced.
According to the Present Example, a guide mechanism, with a high level of general-use versatility can be realized, in which the recording head 22 can be positioned at an optional angle. That is to say, movement of the head holder 26 that supports the recording head 22 is a simple moving configuration of which the movement direction thereof is only in a linear direction. By the recording head 22 abutting the positioning members 811, the supporting mode of the recording head 22 by the head holder 26 changes from the first mode in which rotation of the recording head 22 is restricted to the second mode in which rotation thereof is permitted. This configuration is realized by refining the engagement configuration of the pins 27 of the recording head 22 and the holes 261 to 263 of the head holder 26. That is to say, the holes 261 to 263 are configured having the groove portions 261a to 263a that restrict movement of the pins 27 in the lateral direction that intersects the movement direction of the head holder 26, and the opened portions 261d to 263d that permit lateral-direction movement of the pins 27 within a predetermined range. The change in the supporting mode described above is enabled by the configuration in which the engagement positions of the pins 27 as to the holes 261 to 263 change by the recording head 22 moving relative to the head holder 26 due to abutting the positioning members 811.
According to the Present Example, the magnitude of inclination of the recording head when being positioned at the recording position can be appropriately set by providing a difference in timing of abutting among each of the plurality of abutting portions and the corresponding plurality of positioning portions. Specifically, this refers to the difference between the first abutting timing of the first abutting portion (abutting portions 221a and 221b) and the first positioning portions (positioning members 811a and 811b) and the second abutting timing of the second abutting portion (abutting portion 221c) and the second positioning portion (positioning member 811c). By appropriately setting this difference in timing in accordance with the desired positioning angle of the recording head, the recording head can be made to incline at the desired angle.
In the Present example, a configuration is described in which the above abutting timing difference is created by providing a difference between the first abutting position at which the first abutting portion and the first positioning portion abut, and the second abutting position at which the second abutting portion and the second positioning portion abut, in the raising/lowering direction of the recording head. More specifically, in the Present Example, the difference in the abutting positions is made to occur by creating a difference in height between the first positioning portion and the second positioning portion, in the raising/lowering direction of the recording head.
Now, the configuration for creating the difference in the abutting timing is not limited to the configuration illustrated in the Present Example. For example, a configuration may be made in which there is no difference created in height between the first positioning portion and the second positioning portion, and instead a difference is created in height between the first abutting portion and the second abutting portion, in the raising/lowering direction, so that the difference in abutting timing occurs. Alternatively, a configuration may be made in which a difference is created in height between the first positioning portion and the second positioning portion, and a difference is also created in height between the first abutting portion and the second abutting portion.
In the Present Example, a configuration is described in which the posture of a recording head is restricted by a restricting portion in a case in which the posture of the recording head becomes unstable due to the time difference in abutting timings. Accordingly, when performing positioning at the printing position, a situation can be avoided in which the positionally-unstable recording head comes into contact with the sheet. Further, a configuration is made such that at the time of all abutting portions abutting and being positioned, the restricting portion is separated from the recording head. Thus, a situation in which the posture restriction of the recording head by the restricting portion affects the precision of positioning by the abutting portions can be avoided.
Also, a configuration is described in the Present Example in which spheres of the same diameter are used for the positioning members 811a to 811c and the restricting member 811d, which are fit into the recessed portions 812 of the positioning supporting portions 810, thereby forming the positioning portions. According to this configuration, creating the difference in height among a plurality of the recessed portions 812 enables the configuration of creating the difference in abutting timings described above to be easily realized. That is to say, all that is necessary is to vary the forms of the recessed portions 812 of the positioning supporting portions 810 in accordance with the specifications of the individual recording heads 22, and other member configurations can be used in common, thus enabling a guide mechanism with a high level of general-use versatility to be realized.
Note however, that the configurations of the positioning portions and the restricting portion are not limited to the configuration of the Present Example. For example, a configuration may be made in which no difference is created in height among the plurality of recessed portions 812, and the difference in abutting timing is created by varying the shapes and sizes of the positioning members and the restricting member. Also, the shapes of the positioning members and the restricting member are not limited to spheres, and may be a form having partial spherical faces at least on regions abutting the abutting portions, for example. Also, a configuration may be made in which the positioning members 811a to 811c and the restricting member 811d, and the positioning supporting portions 810 are formed integrally.
Also, although a configuration has been described in the Present Example regarding the positioning abutting configuration in which the abutting portions are recessed forms and the positioning portions are protruding forms, and positioning is performed by fitting the recesses and the protrusions thereof, this configuration is not limiting. For example, the abutting portions may be protruding forms and the positioning portions may be recessed forms, or a combination may be made in which part of the plurality of abutting portions are recessed forms and the rest are protruding forms, and correspondingly, part of the positioning portions are protruding forms and the rest are recessed forms.
Also, the specific forms of the recessed forms of the abutting portions, i.e., the combination of placement of cones and grooves may be in a layout that is different from that in the Present Example. In the Present Example, the abutting portion 221b serving as a first abutting portion that is provided on the same side as the abutting portion 221c serving as a second abutting portion in the sheet width direction (recording head longitudinal direction) is a groove form portion, and the abutting portion 221a serving as a first abutting portion that is provided on the opposite side is a recessed conical portion. Conversely, for example, the abutting portion 221a may be changed from a recessed conical portion to a groove form portion, and the abutting portion 221b may be changed from a groove form portion to a recessed conical portion.
Note that in the Present Example, a configuration is made in which the side on which the abutting portion 221a having a conical form is provided is a reference point side at the time of recording operations by the recording head 22, and the side on which this conical portion is provided and a conveyance reference side for sheets in the sheet width direction are on the same side. That is to say, a configuration is made in which the positioning configuration to serve as the operation reference point side of the recording head 22 is an engaging configuration of the abutting portion 221a that is a conical recessed portion, and the positioning member 811a that is a partially spherical protruding portion, thereby restricting the position of each other in the sheet conveyance direction and the sheet width direction. Conversely, the positioning configuration on the opposite side from the operation reference side of the recording head 22 is the abutting portions 221b and 221c that are groove forms opened in the sheet width direction, thereby forming a configuration in which the effects of dimensional error and so forth are accommodated (dimensional error is taken up). Thus, having the reference point for the recording head 22 and the sheet conveyance reference on the same side is preferable from the perspective of image quality in recorded images, and variance in image positions of images formed on the sheet can be reduced. Also, distancing the conical portion that serves as the reference point for the recording head 22 as far away from apparatus heat sources as possible yields a configuration in which effects of thermal deformation are not readily manifested. In the Present Example, a configuration is made in which the position for providing the conical portion is not on the apparatus rear side where there are many heat sources, such as electrical boards and so forth, but on the apparatus front side.
Also, although the abutting portion 221c serving as a second abutting portion is placed on the same side (apparatus rear side) as the abutting portion 221b in the longitudinal direction (width direction) of the recording head 22 in the Present Example, placement thereof may be on the same side (apparatus front side) as the abutting portion 221a on the opposite side.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Applications No. 2022-109914, filed on Jul. 7, 2022, and No. 2022-122717, filed on Aug. 1, 2022, which are hereby incorporated by reference herein in their entirety.
Number | Date | Country | Kind |
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2022-109914 | Jul 2022 | JP | national |
2022-122717 | Aug 2022 | JP | national |