Information
-
Patent Grant
-
6339211
-
Patent Number
6,339,211
-
Date Filed
Friday, July 7, 200025 years ago
-
Date Issued
Tuesday, January 15, 200224 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Hoang; Tu Ba
- Fuqua; Shawntina T.
Agents
-
CPC
-
US Classifications
Field of Search
US
- 399 69
- 219 216
- 118 60
- 430 350
- 430 353
- 347 154
-
International Classifications
-
Abstract
A temperature differential over a length of a fuser can result from a thermal load applied to the fuser by media having a dimension, corresponding to a longitudinal axis of the fuser, less then the length of the fuser. The temperature on regions of the surface of the fuser contacting the media is lower than on regions of the surface not contacting the media. With feedback used to control the fuser surface temperature near its center, the fuser surface temperature in regions not contacting the media can become hot enough to damage the fuser. With a heat pipe included in the fuser, heat flows from the higher temperature regions on the surface of the fuser to the lower temperature regions on the surface of the fuser, thereby reducing the peak magnitude of the fuser surface temperature and the magnitude of the temperature differential over the length of the fuser.
Description
FIELD OF THE INVENTION
This invention relates to a fixing device. More particularly, this invention relates to equalizing the temperature across the fixing device.
BACKGROUND OF THE INVENTION
In imaging devices, such as electrophotographic printers or copiers, images are formed on media using particles of a pigmented material, such as toner. The toner is bonded to the surface of the media through the application of heat and pressure using a heating device, such as a fixing device. A thermal load is applied to the fixing device from contact with the media during fixing. The temperature on the surface of the fixing device drops in regions contacting the thermal load. If the thermal load is not uniform across the surface of the fixing device, a non-uniform temperature distribution will result. For example, passing narrow width media (such as envelopes, postcards, or even letter size media when used in an electrophotographic imaging device capable forming images on larger sizes of media) through the fixing device will lower the temperature (relative to the temperature before contact with the media) on the surface of the fixing device in areas that contact the media, while areas on the surface of the fixing device outside the width of the media will have a higher temperature (relative to the temperature before contact with the media).
Typically, the temperature on the surface of the fixing device within the media path is controlled using negative feedback. In response to an application of the thermal load, the power supplied to the fixing device is increased in an attempt to offset the drop in temperature resulting from application of the thermal load. However, those areas on the surface of the fixing device not in contact with the media can increase in temperature (depending upon the location of a temperature sensor used in the feedback) because of the increase in power supplied to the fixing device. The high temperatures that result may be sufficient to damage the fixing device. A need exists for a heating device that can achieve improved temperature equalization across its surface.
SUMMARY OF THE INVENTION
Accordingly, a method has been developed to reduce a temperature differential on a heating device. In an imaging device, the method for reducing the temperature differential on a heating device, includes supplying power to the heating device to generate heat. The method further includes contacting the heating device with media. In addition, the method includes transferring the heat through a heat pipe to reduce a magnitude of the temperature differential.
A heating device for providing heat to media in an imaging device, includes a heat pipe. In addition, the heating device includes a heating element arranged to provide heat to the media. The heat pipe includes an arrangement to provide heat to a first region of the heating element thermally loaded by the media and includes an arrangement to receive heat from a second region of the heating element thermally unloaded by the media. Furthermore, the heating device includes a support member arranged to provide mechanical support to the heat pipe and the heating element.
A fixing device includes a heat pipe and a support member arranged to provide mechanical support to the heat pipe. In addition, the fixing device includes a heating element and a reflector configured to reflect heat from the heating element. Furthermore, the fixing device includes a film contacting the heat pipe and surrounding the heat pipe and the support member. The reflector includes a position to reflect the heat from the heating element onto the film.
A fixing device includes a heat pipe and a heating element. The heat pipe also includes an arrangement to transfer heat from the heating element into the heat pipe and to transfer the heat from the heat pipe into the heating element. The heat pipe further includes a support member arranged to provide mechanical support to the heat pipe and the heating element. In addition, the heat pipe includes a film surrounding the heat pipe, the heating element, and the support member.
DESCRIPTION OF THE DRAWINGS
A more thorough understanding of embodiments of the heating device may be had from the consideration of the following detailed description taken in conjunction with the accompanying drawings in which:
Shown in
FIG. 1
is a simplified cross sectional view of an embodiment of an imaging device including an embodiment of the fixing device.
Shown in
FIG. 2
is a simplified drawing of an embodiment of the fixing device.
Shown in
FIG. 3
is a simplified drawing of an embodiment of the fixing device used in a test configuration for measuring the effect of using a heat pipe.
Shown in
FIGS. 4A-4G
are alternative embodiments of the fixing device.
Shown in
FIG. 5
is a high level flow diagram of a method for using the heating device.
DETAILED DESCRIPTION OF THE DRAWINGS
The heating device is not limited to the exemplary embodiments disclosed in this specification. Furthermore, although the embodiments of the heating device, such as a fixing device, will be discussed in the context of an imaging device, such as an electrophotographic printer, it should be recognized that embodiments of the heating device can be beneficially used in other electrophotographic imaging devices such as electrophotographic copiers, facsimile machines and the like. In addition, embodiments of the heating device could be adapted for use in imaging devices, such as inkjet printers, that utilize heaters to dry ink applied to media.
The latest generation of electrophotographic imaging devices have, as a design objective, high power efficiency and a short time period between initiating the print job and completing the imaging operation on the first unit of the media. The performance of the fixing device can significantly influence both of these performance attributes. To assist in achieving this objective, a cylindrical member having a low thermal mass, such as a cylinder of a film (made of, for example, a polyimide material), is used as the outer layer of the fixing device. A low thermal mass allows a rapid increase in temperature of the fixing device from the idle condition. Heat for fixing toner to the media is supplied by a heating element through the film to the media. The heating element supplies substantially constant power over the length of the heating element.
When a thermal load, such as a unit of the media, contacts the film, heat is conducted from the film into the media and the temperature of the film is initially lowered. However, fixing devices generally have a temperature sensor used in a feedback loop that attempts to maintain the temperature on the surface of the film substantially equal to an operating temperature over the length of the fixing device during the fixing process. In response to the application of the thermal load, the power supplied to the fixing device is increased to offset the temperature drop. How the temperature of the fixing device responds to thermal loading by media depends, in part, on the size of the dimension of the media corresponding to the length of the fixing device and the position of the temperature sensor on the fixing device.
Consider a fixing device with the temperature sensor located along the length of the fixing device so that the narrowest type of media used will cover a region of the film that also contacts the temperature sensor. If the media is sufficiently wide, the feedback will maintain the surface temperature of the film at the operating temperature over the length of most of the fixing device. However, if media that is narrow with respect to the length of the fixing device contacts the fixing device, the temperature of the film in regions contacted by the media will initially drop because of the thermal load and then the feedback will operate to increase the power supplied over the length of the fixing device to set the temperature of the film in the region near the temperature sensor substantially equal to the operating temperature. Regions on the surface of the film outside of the region covered by the media will experience temperatures above the operating temperature. It is possible that the temperature of these regions may rise sufficiently to damage the polyimide layer.
Consider a fixing device with the temperature sensor located along the length of the fixing device so that the most commonly used type of media covers a region of the film that contacts the temperature sensor, while more narrow types of media used will not cover this region. If the media thermally loading the fixing device is sufficiently wide, the feedback will maintain the surface temperature of the film substantially equal to the operating temperature over the length of most of the fixing device. However, for media that is sufficiently narrow so that it does not cover regions of the film contacting the temperature sensor, the surface of the film not covered with the media will be substantially equal to the operating temperature, while the surface of the film covered by the media may be substantially below the operating temperature of the fixing device. If the temperature of the region covered by the media is sufficiently low, toner will not be adequately fixed to the media.
The film has lower thermal mass than the roller used in other implementations of the fixing device. This allows the surface temperature of the film to rapidly change from the temperature during the idle condition of the fixing device to the operating temperature of the fixing device. However, the lower thermal mass of the film also causes a higher magnitude change in surface temperature when thermally loaded because relatively little heat is stored within it. This results in, depending upon the location of the temperature sensor, either more damage to the film or lower quality fixing of the toner to the media.
To reduce the magnitude of the temperature differential over the surface of the film, the embodiments of the fixing device disclosed in this specification include embodiments of a heat pipe. The heat pipe distributes heat from the high temperature regions of the fixing device to the low temperature regions of the fixing device sufficiently rapidly to either reduce the likelihood of damage to the film or to improve the quality of the fixing of the toner to the media.
Shown in
FIG. 1
is a simplified cross sectional view of an embodiment of an electrophotographic imaging device, such as electrophotographic printer
10
, including an embodiment of a fixing device, such as fuser
12
. A charging device, such as charge roller
14
, is used to charge the surface of a photoconductor, such as photoconductor drum
16
, to a predetermined voltage. A laser diode (not shown) inside laser scanner
18
emits a laser beam
20
which is pulsed on and off as it is swept across the surface of photoconductor drum
16
to selectively discharge the surface of the photoconductor drum
16
. Photoconductor drum
16
rotates in the clockwise direction as shown by the arrow
22
. A developing device, such as developing roller
24
, is used to develop the latent electrostatic image residing on the surface of photoconductor drum
16
after the surface voltage of the photoconductor drum
16
has been selectively discharged. Toner
26
, which is stored in the toner reservoir
28
of electrophotographic print cartridge
30
, moves from locations within the toner reservoir
28
to the developing roller
24
. A magnet located within the developing roller
24
magnetically attracts toner
26
to the surface of the developing roller
24
. As the developing roller
24
rotates in the counterclockwise direction, the toner
26
, located on the surface of the developing roller
24
opposite the areas on the surface of photoconductor drum
16
which are discharged, can be moved across the gap between the surface of the photoconductor drum
16
and the surface of the developing roller
24
to develop the latent electrostatic image.
Media, such as print media
32
, is loaded from paper tray
34
by pickup roller
36
into the media path of the electrophotographic printer
10
. Print media
32
is moved along the media path by drive rollers
38
. As the photoconductor drum
16
continues to rotate in the clockwise direction, the surface of the photoconductor drum
16
, having toner adhered to it in the discharged areas, contacts the print media
32
which has been charged by a transfer device, such as transfer roller
40
, so that it attracts particles of toner
26
away from the surface of the photoconductor drum
16
and onto the surface of the print media
32
. The transfer of particles of toner
26
from the surface of photoconductor drum
16
to the surface of the print media
32
is not fully efficient and therefore some toner particles remain on the surface of photoconductor drum
16
. As photoconductor drum
16
continues to rotate, toner particles, which remain adhered to its surface, are removed by cleaning blade
42
and deposited in toner waste hopper
44
.
As the print media
32
moves in the media path past photoconductor drum
16
, conveyer
46
delivers the print media
32
to fuser
12
. Fuser
12
includes an embodiment of a heat pipe. Print media
32
passes between pressure roller
48
and fuser
12
. Pressure roller
48
is coupled to a gear train (not shown in
FIG. 1
) in electrophotographic printer
10
. Print media
32
passing between pressure roller
48
and fuser
12
is forced against fuser
12
by pressure roller
48
. As pressure roller
48
rotates, print media
32
is pulled between fuser
12
and pressure roller
48
. Heat applied to print media
32
by fuser
12
fixes toner
26
to the surface of print media
32
.
Controller
50
is coupled to an embodiment of a power control circuit, power control circuit
52
. Power control circuit
52
controls the electric power supplied to a heating element included in fuser
12
, thereby controlling the operating temperature of the fixing device. Power control circuit
52
controls the average electrical power supplied to fuser
12
by adjusting the number of cycles of the line voltage per unit time applied to fuser
12
. After exiting fuser
12
, output rollers
54
push the print media
32
into the output tray
56
.
Electrophotographic printer
10
, includes formatter
58
. Formatter
58
receives print data, such as a display list, vector graphics, or raster print data, from the print driver operating in conjunction with an application program in computer
60
. Formatter
58
converts this relatively high level print data into a stream of binary print data. Formatter
58
sends the stream of binary print data to controller
50
. In addition, formatter
58
and controller
50
exchange data necessary for controlling the electrophotographic printing process. Controller
50
supplies the stream of binary print data to laser scanner
18
. The binary print data stream sent to the laser diode in laser scanner
18
is used to pulse the laser diode to create the latent electrostatic image on photoconductor drum
16
.
In addition to providing the binary print data stream to laser scanner
18
, controller
50
controls a high voltage power supply (not shown in
FIG. 1
) to supply voltages and currents to components used in the electrophotographic processes such as charge roller
14
, developing roller
24
, and transfer roller
40
. Furthermore, controller
50
controls a drive motor (not shown in
FIG. 1
) that provides power to the printer gear train and controller
50
controls the various clutches and paper feed rollers necessary to move print media
32
through the media path of electrophotographic printer
10
.
Shown in
FIG. 2
is a cross sectional view of a first embodiment of fuser
12
. Heating element
100
generates heat from the electrical power supplied by power control circuit
52
. An embodiment of a heat pipe, heat pipe
102
is configured to receive heat from heating element
100
. Heat pipe
102
distributes heat over the length of heating element
100
to reduce the temperature differentials resulting from the varying thermal load across the length of heating element
100
. Film
104
surrounds heating element
100
and heat pipe
102
. Heat is transferred through film
104
for fixing toner
26
onto print media
32
. A first support member, such as frame
106
is included in fuser
12
to provide support to maintain the shape of film
104
. A second support member, such as stiffener
108
, contacts frame
106
. Stiffener
108
provides mechanical support for frame
106
so that fuser
12
is sufficiently rigid to mechanically load fuser
12
against pressure roller
48
. Heating element
100
and heat pipe
102
are recessed in a channel formed in frame
106
. It should be recognized that although mechanical support is provided to fuser
12
using frame
106
and stiffener
108
, the functions of these parts could be combined into a single member, such as an embodiment of a support member. In this implementation of fuser
12
, frame
106
is formed from a plastic material and stiffener
108
is formed from metal. However, in an implementation in which the functions of these parts were combined into a support member, a variety of materials could be used, such as plastic, metal, ceramic, or some combination of these materials.
Heat pipe
102
performs the function of distributing the heat provided by heating element
100
to reduce the temperature differential that would otherwise develop over the length of fuser
12
from thermal loading of fuser
12
by print media
32
. As previously mentioned, the locations of these temperature differentials over the length of fuser
12
will depend upon a dimension of print media
32
parallel to a longitudinal axis of fuser
12
. Heat pipe
102
contacts heating element
100
over its length.
Through the contact between heat pipe
102
and heating element
100
, heat is transferred between heating element
100
and heat pipe
102
. To improve the thermal conductivity between heat pipe
102
and heating element
100
, a thermally conductive material, such as a thermal compound, can be positioned between heat pipe
102
and heating element
100
. The thermal compound performs the function of filling air gaps between the surfaces at the interface of heating element
100
and heat pipe
102
, thereby increasing the thermal conductivity between heating element
100
and heat pipe
102
. However, it is possible that the thermal conductivity between heating element
100
and heat pipe
102
is sufficient to not require the use of a thermal compound. This is possible if, for example, a relatively high percentage of the available surface areas at the interface between heating element
100
and heat pipe
102
are in contact without using gap filling material.
An embodiment of heat pipe
102
includes a copper tube having a generally rectangular cross section. During construction, air is substantially evacuated from the volume inside the tube and a small amount of a working fluid, such as water is added to the volume inside of the tube. Sufficient water is added so that over the operating temperature range of heat pipe
102
water in liquid form can be present. The tube is sealed to trap the water within. The phase change of water between the liquid phase and the vapor phase assists in the transfer of heat in heat pipe
102
.
Heat pipe
102
acts to reduce the temperature differential through a heat transfer loop. Consider a print job including multiple relatively narrow units of print media
32
with the temperature sensor located near the center of fuser
12
. As units of print media
32
pass between fuser
12
and pressure roller
48
, the thermal load causes an increase in the power supplied to heating element
100
to set the temperature on the surface of fuser
12
in regions contacting print media
32
at a temperature substantially equal to the operating temperature. Regions on the surface of fuser
12
not contacting print media
32
rise above the operating temperature of fuser
12
as do the corresponding regions on heating element
100
.
Heat from heating element
100
is conducted into heat pipe
102
when power is supplied to the heating element. The water inside of heat pipe
102
evaporates as heat is conducted into heat pipe
102
. The pressure that develops in heat pipe
102
from the evaporated water quickly establishes an equilibrium condition between the liquid water and the water vapor.
The relatively hot regions of heat pipe
102
(corresponding to relatively hot regions of heating element
100
and regions fuser
12
not contacted by print media
32
) vaporize liquid water in these regions of heat pipe
102
because the temperatures of these regions are above the vaporization temperature of the water at the pressure inside of heat pipe
102
. The vaporization removes heat from the relatively hot regions and lowers the temperature of these regions. The heat is stored in the vaporized water. The water vapor in heat pipe
102
near the relatively cool regions of heat pipe
102
(corresponding to relative cool regions of heating element
100
and regions of fuser
12
contacted by print media
32
) condenses the water vapor in these regions of heat pipe
102
because the temperatures of these regions are below the vaporization temperature of the water at the pressure inside of heat pipe
102
. The condensation transfers heat from the water vapor to the relatively cool regions and increases the temperature of these regions. The condensed water moves back from the relatively cool regions to the relatively hot regions through capillary action. Wire mesh or a grooved surface in the interior of heat pipe
102
are used to move the liquid water through capillary action. However, some embodiments of heat pipes can be constructed to return the liquid water to the relatively hot regions for vaporization without requiring an internal structure to transport the condensed water.
The regions of heat pipe
102
from which heat is removed draw heat from the corresponding regions of heating element
100
, thereby decreasing the temperature of the corresponding regions on the surface of fuser
12
. The regions of heat pipe
102
to which heat is added deliver heat to the corresponding regions of heating element
100
, thereby increasing the temperature of the corresponding regions on the surface of fuser
12
. In this manner, heat pipe
102
redistributes heat from relatively hot regions to relatively cool regions, thereby reducing the magnitude of the temperature differential over the length of fuser
12
and reducing the likelihood of heat damage to film
104
forming the surface of fuser
12
. If heat pipe
102
were used in a fuser having a temperature sensor located near an end of the longitudinal axis of the fixing device, then heat pipe
102
would redistribute heat along the length of the fuser to maintain temperatures for adequate fixing over most of the length of the fuser.
Before the beginning of the imaging operation, no power is supplied to fuser
12
. The low thermal mass of fuser
12
permits the operating temperature of fuser
12
to be rapidly reached from the temperature of fuser
12
with no power applied. It should be recognized that a heat pipe could be beneficially used in a fuser that, when idle, is maintained at a standby temperature to permit the operating temperature of the fuser to be rapidly reached. Shortly after the beginning of the imaging operation, power control circuit
52
applies power supplied to fuser
12
to increase its temperature to the operating temperature. After power control circuit
52
applies power supplied to fuser
12
, heat pipe
102
performs the heat transfer function sufficiently rapidly to control the temperature differential over the length of fuser
12
to reduce the likelihood of film
104
reaching damaging temperatures during the warm up period of fuser
12
as well as during equilibrium.
It should be recognized that a wide variety of heat pipe implementations may be used for heat pipe
102
. The tube included in heat pipe
102
may be constructed of materials other than copper. For example, the material forming the tube in heat pipe
102
may include stainless steel, nickel, aluminum, or ceramic. In addition, a variety of working fluids may be used as a heat transfer medium. For example, the liquid used as the working fluid may include nitrogen, ammonia, or methanol. Examples of a class of heat pipes that could be used for heat pipe
102
are the THERM-A-PIPE heat pipes supplied by Indek Corporation. The performance attribute of a heat pipe making it useful in a fixing device is its ability to move heat from relatively high temperature regions in the heat pipe to relatively low temperature regions.
Shown in
FIGS. 3A and 3B
is a simplified representation of a test configuration, using two Indek Corporation heat pipes (model number H-331-150), demonstrating the temperature equalization characteristics of a heat pipe in a fuser. In this configuration, two standard Indek heat pipes were used instead of a single standard Indek heat pipe of equivalent size to reduce the thermal mass contributed by the heat pipe to the fuser. However, it should be recognized that a single heat pipe designed to have the desired thermal mass could be used. The test configuration used a fuser modified to accommodate the heat pipes so that approximately one half of the length of the resistive heating element in the fuser was in close contact with the two heat pipes. This configuration was selected to show the temperature gradient on the fuser with and without the use of heat pipes.
The fuser was operated in a laser printer with media having a width, in the dimension corresponding to the longitudinal axis of the fuser, of approximately 4.25 inches. The media moved through the media path of the laser printer so that the center of the media was positioned very close to the center of the longitudinal axis of the fuser. Using a thermal video camera, the temperature profile on the surface of the fuser was measured very shortly after 10 units of the media were passed through the laser printer. Location
200
corresponds to a position on the side of the fuser with the heat pipes and outside of the contact area of the media on the fuser. Location
202
corresponds to a position on the side of the fuser with the heat pipes and within the contact area of the media on the fuser. Location
204
corresponds to a position on the side of the fuser without the heat pipes and within the contact area of the media on the fuser Location
206
corresponds to a position on the side of the fuser without the heat pipes and outside of the contact area of the media on the fuser. The measurement results at these locations are as follows:
|
location 200
137.14 C.
|
location 202
122.14 C.
|
location 204
100.39 C.
|
location 206
158.49 C.
|
|
As can be seen from the temperature measurement data, the use of heat pipes reduces the temperature differential. The temperature differential between the locations inside and outside the contact area of the media on the side of the fuser with the heat pipes is 15 degrees centigrade. However, the temperature differential between the locations inside and outside the contact areas of the media on the side of the fuser without the heat pipes is approximately 58 degrees centigrade. Furthermore, the temperature difference between the regions outside the contact areas of the media for the side with the fuser and the side without the fuser is approximately 20 degrees centigrade. Therefore, the heat pipes are effective in reducing the temperature differential across the fuser and reducing the maximum temperature to which the fuser is subjected.
Although an embodiment of the fixing device has been discussed in the context of a fuser having a resistive heating element on the surface of a ceramic substrate, it should be recognized that a heat pipe may be used to reduce temperature differentials in embodiments of fixing devices using halogen bulb heating elements, inductive heating elements, or other types of heating elements. Furthermore, although an embodiment of the fixing device has been discussed in the context of a fuser having a heating element located internal to the surface through which heat is delivered to the media, it should be recognized that a heat pipe may be used to reduce temperature differentials in embodiments of fixing devices having a heating element located external to the surface through which heat is delivered to the media. For example, an embodiment of a fixing device could be constructed using a heater and a reflector external to a surface with an embodiment of a heat pipe in contact with the surface to reduce temperature differentials over the surface.
Shown in
FIGS. 4A through 4F
are simplified cross sectional views of alternative embodiments of a fixing device to illustrate only a small number of the possible configurations for placement of the heating element relative to the heat pipe. In
FIG. 4A
, heat pipe
300
is located to contact film
302
opposite heating element
304
. As regions of film
302
rotate over heat pipe
300
, the temperature differential of regions on film
302
contacting heat pipe
300
are reduced. In
FIG. 4B
, heat pipe
400
is positioned between heating element
402
and film
404
. Heat generated by heating element
402
flows through heat pipe
400
into film
404
. The temperature differential across film
404
caused by a non-uniform thermal load causes more heat flow through regions of heat pipe
400
contacting the regions of film
404
having a relatively higher thermal load.
In
FIG. 4C
, two heating elements
500
,
502
contact heat pipe
504
. Heat flows from heating elements
500
,
502
through heat pipe
504
and pressure plate
506
into film
508
. In
FIG. 4D
, heat pipe
600
includes a cylinder having an annular cross section. Heating element
602
is located concentrically inside of heat pipe
600
. Heat flows from heating element
602
through heat pipe
600
into film
604
. In
FIG. 4E
, heating element
700
is positioned between heat pipe
702
and pressure plate
704
. A thermally conductive material, such as thermal compound
705
fills gaps that may otherwise be present at the interface between heat pipe
702
and heating element
700
to help transfer heat between them. Heat is conducted through pressure plate
704
into film
706
. In
FIG. 4F
, reflector
800
reflects heat generated by heating element
802
onto film
804
. Heat pipe
806
distributes heat along the length of the fixing device to reduce the magnitude of the temperature differential resulting from contact with media. Pressure plate
808
permits loading of pressure roller
48
against film
804
. In
FIG. 4G
, heating element
900
radiates heat onto film
902
. Heat pipe
904
distributes heat over film
902
to reduce the magnitude of the temperature differential resulting from contact with the media. Pressure plate
906
permits loading of pressure roller
48
against film
902
.
Shown in
FIG. 5
is a high level flow diagram of a method of using a heating device to reduce the temperature differential across the heating device. First, in step
1000
, power is applied to the heating device. Then, in step
1002
, the temperature of the heating device reaches a value within an operating temperature range suitable for the application of the heating device (for example for fixing toner to media or for drying ink on media). Next, in step
1004
, a unit of media contacts the heating device, thereby applying a thermal load to the heating device and creating a temperature differential across the heating device. Then, in step
1006
, heat flows into a heat pipe from regions of the heating device having a relatively high temperature, thereby lowering the temperature of these regions. Finally, in step
1008
, heat flows from the heat pipe into regions of the heating device having a relatively low temperature, thereby raising the temperature of these regions.
Although several embodiments of heating devices have been illustrated, and their forms described, it is readily apparent to those of ordinary skill in the art that various modifications may be made to these embodiments without departing from the spirit of the invention or from the scope of the appended claims.
Claims
- 1. A heating device for providing heat to media in an imaging device, comprising:a heat pipe; a heating element arranged to provide heat to the media, with the heat pipe arranged to provide heat to a first region of the heating element thermally loaded by the media and arranged to receive heat from a second region of the heating element thermally unloaded by the media and with the heating element contacting a substantial portion of a length of the heat pipe; and a support member arranged to provide mechanical support to the heat pipe and the heating element.
- 2. The heating device as recited in claim 1, further comprising:a film surrounding the heat pipe, the support member, and the heating element with the film for contacting the media.
- 3. The heating device as recited in claim 2, wherein:the heat pipe provides heat to the media through the film with the heating element positioned between the support member and the heat pipe.
- 4. The heating device as recited in claim 2, wherein:the heating element provides heat to the media through the film with the heat pipe positioned between the support member and the heating element.
- 5. The heating device as recited in claim 4, further comprising:an imaging device including the heating device.
- 6. The heating device as recited in claim 5, further comprising:a fixing device including the heating device, with the fixing device configured to fix toner to the media and with the imaging device including an electrophotographic printer.
- 7. A fixing device comprising:a heat pipe; a heating element, with the heat pipe arranged to transfer heat from the heating element into the heat pipe and to transfer the heat from the heat pipe into the heating element and with the heating element contacting a substantial portion of a length of the heat pipe; a support member arranged to provide mechanical support to the heat pipe and the heating element; and a film surrounding the heat pipe, the heating element, and the support member.
- 8. The fixing device as recited in claim 7, wherein:the heat pipe contacts the film, with the heating element positioned between the heat pipe and the support member.
- 9. The fixing device as recited in claim 7, wherein:the heating element contacts the film, with the heat pipe positioned between the heating element and the support member.
- 10. The fixing device as recited in claim 9, wherein:the heating element includes a rectangularly shaped cross section; and the heat pipe includes a rectangularly shaped cross section.
- 11. The fixing device as recited in claim 10, wherein:the heat pipe includes water.
- 12. A heating device for providing heat to media in an imaging device, comprising:a heat pipe; a heating element arranged to provide heat to the media, with the heat pipe arranged to provide heat to a first region of the heating element thermally loaded by the media and arranged to receive heat from a second region of the heating element thermally unloaded by the media; a thermal compound positioned between the heat pipe and the heating element with the thermal compound contacting the heat pipe and contacting the heating element; and a support member arranged to provide mechanical support to the heat pipe and the heating element.
US Referenced Citations (6)