The present invention relates generally to refueling systems and methods.
Various types of machinery used at worksites need to be operated continuously over an extended period of time. Where the machinery is powered by a combustible engine with fuel supplied from a fuel tank with limited capacity, it may be necessary to refuel the machinery's fuel tank even during the machinery's continued operation in order to prevent the fuel tank from running empty. Where worksites have multiple pieces of machinery running simultaneously, multiple fuel tanks may require refueling at the same time.
While various refueling systems and methods have been proposed, these prior art systems and methods may have unnecessary complexity, and therefore unnecessary costs for hardware and implementation. What is therefore needed is an improved system and method for refueling machinery in the field which overcomes at least some of the limitations in the prior art.
The present disclosure describes a refueling system and method for simultaneously refueling the fuel tanks of multiple pieces of machinery in the field.
In an embodiment, the system comprises a mobile tanker with at least one fuel supply tank configured to connect and supply a plurality of refueling hoses. Each refueling hose has an upstream end connected to a supply line from the at least one supply fuel tank. At a downstream end, each refueling hose is connected to a mechanical open-close valve which is adapted to be inserted and to operate within each receiving fuel tank being refueled. Thus, the mechanical open-close valve is suitably shaped and sized to pass through a neck diameter of each receiving fuel tank being refueled.
In an embodiment, the mechanical open-close valve includes a buoyant body which is buoyant in liquid fuel, and which floats at or near the top of the level of liquid fuel in each receiving fuel tank. As the buoyant body rises with the level of fuel in a receiving fuel tank being refueled, the buoyant body actuates a mechanical open-close valve housed in an upper body.
In one illustrative embodiment, the buoyant body is vertically aligned with the upper body housing the mechanical open-close valve, and is adapted to actuate the mechanical open-close valve utilizing a vertical plunger. In use, as the buoyant body rises with the level of liquid fuel within a receiving fuel tank, the vertical plunger actuates the mechanical open-close valve to a closed position. When the level of liquid fuel within a receiving fuel tank subsequently lowers as fuel is used, the buoyant body also lowers until the mechanical open-close valve is once again reopened.
In another illustrative embodiment, the buoyant body is attached to the end of an arm which is rotatably joined to an upper body at an elbow joint. As the buoyant body rises with the liquid fuel in the fuel tank, the buoyant body bends the arm at the elbow joint to form a smaller angle between the arm and the upper body. The buoyant body is thus adapted to rotate about the elbow joint and to actuate a mechanical open-close valve to a closed position to shut off the flow of fuel when the buoyant body reaches a predetermined rotated position relative to the upper body.
In another embodiment, the buoyant body is adjustable to actuate the mechanical open-close valve to a closed position as the floating member reaches a predetermined level in the receiving fuel tank. This predetermined level may be at any level selected by a user, including any level less than a full tank.
In another embodiment, the system further comprises a controller which is adapted to monitor a flow meter on each fuel line, and to detect when a mechanical open-close valve has been actuated to shut off the flow of fuel to a receiving fuel tank. Upon detection that the flow of fuel to a receiving fuel tank has stopped, the system engages a solenoid safety valve.
Periodically, the controller disengages the solenoid safety valve to attempt to refuel a receiving fuel tank. If the controller detects that the mechanical open-close valve continues to remain closed, the controller engages the solenoid safety valve once more, and waits for a predetermined time period before disengaging the solenoid safety valve and attempting to refuel the receiving fuel tank once again.
If, upon disengaging the solenoid safety valve, the controller detects that the mechanical open-close valve is once again open, the controller initiates a supply of fuel to the fuel line in order to begin refueling the receiving fuel tank.
In an embodiment, as a safety feature, the controller limits the amount of time that a supply of fuel can be provided to any fuel line supplying a receiving fuel tank. Thus, even if the mechanical open-close valve in a receiving fuel tank remains open, the flow of fuel may be periodically shut off by the system for a scheduled time out. This allows the controller to recheck the status of the fuel line after the scheduled time out, until the next cycle.
In another embodiment, the controller may be adapted to schedule the status check of the fuel lines in succession, such that the system attempts refueling of each line successively. However, the system is also capable of supplying all fuel lines at the same time if all lines happen to be open.
Other features and advantages of the present invention will become apparent from the following detailed description and accompanying drawings. It should be understood, however, that the detailed description and specific examples are given by way of illustration and not limitation.
Many modifications and changes within the scope of the present invention may be made without departing from the spirit thereof, and the invention includes all such modifications.
As noted above, the present disclosure describes a refueling system and method for simultaneously refueling the fuel tanks of multiple pieces of machinery in the field. Various illustrative embodiments will now be described with reference to the drawings.
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In an embodiment, each fuel supply line is connected to a solenoid safety valve 350a-350n, and then to a flow meter 360a-360n, before connecting to an upstream end of a refueling hose 110. Each refueling hose 110 may be wound on a reel for storage, and pulled out for dispensing fuel to a receiving fuel tank at a work site 380.
In another embodiment, the system further comprises a controller which is adapted to monitor a flow meter 360a-360n on each fuel line, and to detect when a mechanical open-close valve has been actuated to shut off the flow of fuel to a receiving fuel tank. Upon detection that the flow of fuel to a receiving fuel tank has stopped, the system engages a corresponding solenoid safety valve 350a-350n.
In an embodiment, periodically, the controller 320 disengages an engaged solenoid safety valve 350a-350n to attempt to refuel a corresponding receiving fuel tank. If the controller 320 detects that the mechanical open-close valve on a fuel line continues to remain closed, indicating that the fuel level remains sufficiently high, the controller 320 engages the solenoid safety valve 350a-350n once more, and waits for a predetermined time period before disengaging the solenoid safety valve 350a-350n once again, and attempting to refuel the corresponding receiving fuel tank.
If, upon disengaging the solenoid safety valve 350a-350n, the controller 320 detects that the mechanical open-close valve is once again open, indicating that the level of fuel in the receiving fuel tank has been lowered through use, the controller 320 initiates a supply of fuel to the fuel line in order to begin refueling the receiving fuel tank.
In an embodiment, as a safety feature, the controller 320 limits the amount of time that a supply of fuel can be provided to any fuel line supplying a receiving fuel tank. Thus, even if the mechanical open-close valve in a particular receiving fuel tank remains open, the flow of fuel may be periodically shut off by the controller 320 for a scheduled time out. This allows the controller 320 to recheck the status of the fuel line after the scheduled time out, until the next cycle.
In another embodiment, the controller 320 may be adapted to schedule the status check of the fuel lines in succession, such that the system attempts refueling of each line successively. However, the system is also capable of supplying all fuel lines at the same time if all fuel lines happen to be open at any given time.
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As noted earlier, the generic computer device 600 may also be configured to communicate wirelessly with a remote computer device (not shown), such that the system may be controlled and operated remotely. It will be appreciated that the present description does not limit the size or form factor of the computing device on which the present system and method may be embodied.
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Periodically, the controller 320 reopens the solenoid safety valve to attempt to refuel. If the controller 320 detects that the mechanical open-close valve 400, 500 continues to remain closed (i.e. no flow is observed through the corresponding flow meters 360a-360n), the controller 320 recloses the solenoid safety valve 350a-350n for that fuel supply line, and waits for a predetermined time period before attempting to refuel again.
If, upon reopening the solenoid safety valve 350a-350n for a given fuel supply line, the controller 320 detects that the corresponding mechanical open-close valve 400, 500 is once again open, the controller 320 supplies fuel to the reopened fuel line in order to begin refueling the receiving fuel tank.
In an embodiment, as a safety feature, the controller 320 limits the amount of time that a supply of fuel can be provided to any fuel line by periodically shutting off the flow of fuel, even if the receiving fuel tank is not full. This allows the controller 320 to recheck the status of the fuel line after a scheduled time out, until the next cycle.
In an embodiment, the controller 320 staggers the scheduled status check of the fuel lines, such that the system attempts refueling of only one or several fuel lines at a time. This allows the system to better regulate and maintain pump pressure in the system, in order to supply fuel to the fuel lines which are open at any time.
Thus, in an aspect, there is provided a refueling system, comprising: a fuel supply tank; a controller for supplying fuel from the fuel supply tank to a plurality of fuel lines; a plurality of refueling hoses, each refueling hose connected to one of the plurality of fuel lines at an upstream end; and a plurality of mechanical open-close valves, each mechanical open-close valve terminating one of the plurality of refueling hoses at a downstream end, and having a buoyant body adapted to mechanically actuate the mechanical open-close valve.
In an embodiment, the plurality of mechanical open-close valves are adapted to pass through a respective inner neck diameter of a receiving fuel tank being refueled.
In another embodiment, the buoyant body is buoyant in liquid fuel in the receiving fuel tank.
In another embodiment, at least one of the mechanical open-close valves is adapted to be actuated as the buoyant body rises or lowers relative to an upper body of the mechanical open-close valves in dependence on the level of liquid fuel in the receiving fuel tank.
In another embodiment, the buoyant body in use is vertically aligned with an upper body housing the mechanical open-close valve, and the system is adapted to actuate the mechanical open-close valve utilizing a vertically oriented plunger.
In another embodiment, the buoyant body is attached to an arm which is rotatably joined to an upper body housing the mechanical open-close valve, and is adapted to actuate the mechanical open-close valve utilizing rotation at the elbow joint to a predefined angle.
In another embodiment, the position of the buoyant body is adjustable relative to an upper body housing the mechanical open-close valve to calibrate when the mechanical open-close valve is actuated.
In another embodiment, the refueling system further comprises a controller which is adapted to monitor a flow meter on each fuel line, and to detect when a mechanical open-close valve has been actuated to shut off the flow of fuel to a receiving fuel tank.
In another embodiment, the refueling system further comprises a safety valve adapted to engage upon detection that flow of fuel to a receiving fuel tank has stopped.
In another embodiment, the refueling system is further adapted to periodically disengage the safety valve to attempt to refuel a receiving fuel tank, and upon detection that the corresponding mechanical open-close valve remains closed, reengage the safety valve.
In another embodiment, the refueling system is further adapted to periodically disengage the safety valve to attempt to refuel a receiving fuel tank, and upon detection that the corresponding mechanical open-close valve is open, continuing the refueling.
In another embodiment, the refueling system is further adapted to periodically stop one or more fuel lines supplying a receiving fuel tank to confirm the status of the one or more fuel lines.
In another aspect, there is provided a method of refueling a plurality of receiving fuel tanks, comprising: providing a fuel supply tank; providing a controller for supplying fuel from the fuel supply tank to a plurality of fuel lines; providing a plurality of refueling hoses, each refueling hose connected to one of the plurality of fuel lines at an upstream end; and mechanically actuating a plurality of mechanical open-close valves having a buoyant body, each mechanical open-close valve terminating one of the plurality of refueling hoses at a downstream end.
In an embodiment, the plurality of mechanical open-close valves are adapted to pass through a respective inner neck diameter of a receiving fuel tank being refueled.
In another embodiment, at least one of the buoyant body is buoyant in liquid fuel in the receiving fuel tank.
In another embodiment, the method further comprises actuating at least one of the mechanical open-close valves as the buoyant body rises or lowers relative to an upper body of the mechanical open-close valves in dependence on the level of liquid fuel in the receiving fuel tank.
In another embodiment, the method further comprises actuating at least one of the mechanical open-close valves utilizing a vertical plunger coupled to a buoyant body which is vertically aligned with an upper body housing the mechanical open-close valve.
In another embodiment, the method further comprises actuating at least one of the mechanical open-close valves utilizing a buoyant body is attached to an arm which is rotatably joined to an upper body housing the mechanical open-close valve.
In another embodiment, the method further comprises adjusting the position of the buoyant body relative to an upper body housing the mechanical open-close valve to calibrate when the mechanical open-close valve is actuated.
In another embodiment, the method further comprises monitoring a flow meter on each fuel line to detect actuation of a mechanical open-close valve.
In another embodiment, the method further comprises engaging a safety valve upon detection that flow of fuel to a receiving fuel tank has stopped.
In another embodiment, the method further comprises periodically disengaging the safety valve to attempt to refuel a receiving fuel tank, and upon detection that the corresponding mechanical open-close valve remains closed, reengaging the safety valve.
In another embodiment, the method further comprises periodically disengaging the safety valve to attempt to refuel a receiving fuel tank, and upon detection that the corresponding mechanical open-close valve is open, continuing the refueling.
In another embodiment, the method further comprises periodically stopping one or more fuel lines supplying a receiving fuel tank to confirm the status of the one or more fuel lines.
In another aspect, there is provided an apparatus for controlling the flow of fuel into a receiving fuel tank, comprising: a connector for connection to a downstream end of a refueling hose; a mechanical open-close valve adapted to be passed through a respective inner neck diameter of a receiving fuel tank being refueled; and a buoyant body buoyant in liquid fuel, and adapted to mechanically actuate the mechanical open-close valve in dependence upon the level of liquid fuel in the receiving fuel tank.
While illustrative embodiments have been described above by way of example, it will be appreciated that various changes and modifications may be made without departing from the scope of the system and method, which is defined by the following claims.
This application claims the benefit of U.S. Provisional Application No. 62/378,394 filed on 23 Aug. 2016, the contents of which are incorporated herein by reference.
Number | Date | Country | |
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62378394 | Aug 2016 | US |