The present application claims priority to Application No. 10 2008 005 648.0, filed in the Federal Republic of Germany on Jan. 23, 2008, which is expressly incorporated herein in its entirety by reference thereto.
The present invention relates to a regulator unit for regulating a flap opening of a flap situated in a mass flow line and to a method for regulating a flap opening of a flap situated in a mass flow line.
Flaps are often provided in the inlet and outlet air lines for the internal combustion engine for controlling an internal combustion engine. These flaps may be opened or closed to permit regulation of a mass flow of a fluid (e.g., air, a fuel-air mixture, exhaust gas or a liquid fuel). The flap (in the form of a throttle member) which is often attached on one side is moved slightly to open a variable line cross section of the line for the flow of the fluid.
If a device which may be used to throttle the mass flow is introduced into a line carrying the fluid, design features may result in the flow having an influence on the regulating behavior of this throttle member. Such a case occurs, for example, when a flap attached on one side is used in a line carrying exhaust gas to regulate the exhaust mass flow through the line and this is operated by an actuator, which in turn exerts a force on the throttle member. Such devices are used, for example, on a wastegate of a turbocharger or an exhaust gas regulating flap for two-step charging using a pneumatic actuator.
A model with the help of which the torques acting on the flap may be calculated and thus the triggering may be corrected is described in DE 10 2004 048 860.
In most cases, however, due to interference variables in the real surroundings, an additional regulator is needed to compensate for deviations that occur. The optimal regulator gain is a function of the system gain around the operating point of the machine to be regulated. This may in turn be influenced to a great extent by the forces acting on the throttle member.
Example embodiments of the present invention provide for a possibility for improving the regulating properties, which also rapidly and reliably takes into account interference variables in the real surroundings in such a scenario.
Example embodiments of the present invention provide a regulator unit for regulating a flap opening of a flap in a mass flow line, where the regulator unit has the following features: an analyzer unit designed to provide an analysis signal on the basis of a difference between a predefined desired pressure difference and pressures upstream and downstream from the flap; a regulator designed to determine a trigger signal from the analysis signal according to a regulating characteristic; and a control element-regulating unit designed to regulate the flap opening of the flap in the mass flow line in response to the trigger signal.
An analysis signal may be supplied by using an observed, i.e., modeled or measured, pressure difference in relation to a predefined desired pressure difference. This analysis signal is used as the input signal for the regulator having the regulating characteristic, so that the parameters in the actual operating surroundings are already contained in the input signal for the regulator. It is possible in this manner to advantageously avoid having to take into account parameters that depend on the operating point and/or mode of operation in the regulating characteristic. These parameters have already been used to provide the analysis signal, so that regulation may be implemented much more easily and thus more efficiently in the regulator.
It is also favorable if the analyzer unit is designed to provide the analysis signal as a function of the difference between the predefined desired pressure difference and pressures upstream and downstream from the flap and also as a function of a relationship between a predefined desired flap opening and an observed flap opening of the flap. This offers the advantage that not only is a parameter of the actual operating surroundings used during operation of the regulator unit but also several ambient parameters occurring in real operation are taken into account, so that a faster transient response and more precise regulation of the mass flow through the flap opening may be implemented.
The regulator unit may also include a precontrol unit designed to ascertain a precontrol signal from the predefined desired flap opening and the predefined desired difference between pressures upstream and downstream from the flap and the control element-regulating unit being designed to regulate the flap opening as a function of the trigger signal and of the precontrol signal. This offers the advantage that the analysis signal may be set without taking into account steady-state conditions, so that in ascertaining the analysis signal, only a small number of parameters need be taken into account. In addition, this results in a simpler structure of the analyzer unit, which allows a less expensive implementation thereof on the one hand while on the other hand increasing the robustness of the regulating response.
The analyzer unit may also be designed to provide a differential pressure signal based on the difference between a desired pressure difference and differences upstream and downstream from the flap, to ascertain a differential pressure force signal on the basis of the differential pressure signal using a regulating pressure characteristic curve and to provide the analysis signal on the basis of the differential pressure force signal. This offers the advantage that analysis of the pressure differences in the analyzer unit may be performed very rapidly and easily numerically (e.g., by lookup in a lookup table), which also has advantageous effects on the regulating speed and thus a rapid transient response.
Additionally or alternatively, the analyzer unit may also be designed to form a flap difference signal from the relationship between the desired flap opening and an observed flap opening to determine from the flap difference signal a differential area force signal using a predetermined regulating area characteristic curve and to provide the analysis signal on the basis of the differential area force signal. This offers the advantage that analysis of the flap opening in the analyzer unit may be performed very rapidly and easily numerically (e.g., by lookup in a lookup table), which in turn has an advantageous effect on the regulating speed and thus a rapid transient response.
It is also favorable if the precontrol unit is designed to ascertain the precontrol signal from the predefined desired difference between the pressures upstream and downstream from the flap on the basis of a predefined precontrol pressure characteristic curve. In this case specifically the analyzer unit may be designed to perform the analysis signal using a regulating pressure characteristic curve based on the precontrol pressure characteristic curve. This offers the advantage that only a corresponding precontrol pressure characteristic curve may be input in the regulator unit, this precontrol pressure characteristic curve being usable for the precontrol unit on the one hand and also for the analyzer unit on the other hand. This results in a simple method of providing this characteristic curve before storing the characteristic curve in the regulator unit on the one hand and also results in a stable regulating performance on the other hand because regulation is performed on the basis of the connected regulation characteristic curves.
The regulating pressure characteristic curve may also be representable as a derivative of the precontrol pressure characteristic curve. This is a simple implementation of the regulating pressure characteristic curve, which is derivable numerically from the precontrol pressure characteristic curve in an uncomplicated manner. In particular, proven and easy to implement methods are available for efficiently forming a derivative, so that only the precontrol pressure characteristic curve for the precontrol unit need be saved.
Accordingly the precontrol unit may also be designed similarly to ascertain the precontrol signal of the predefined desired flap opening on the basis of a predefined precontrol area characteristic curve such that the analyzer unit may then be designed to perform the analysis signal using a regulation area characteristic curve based on the precontrol area characteristic curve. In this regard, it may also be pointed out that only the precontrol area characteristic curve need be stored in the precontrol unit from which the regulation area characteristic curve may then be determined in a numerically efficient manner.
Similarly, the regulation area characteristic curve may also be represented as a derivative of the precontrol area characteristic curve. This is a numerically simple implementation of the method of providing the regulation area characteristic curve, so that only the precontrol area characteristic curve need be stored in the precontrol unit.
Furthermore, example embodiments of the present invention provide a method for regulating a flap opening of a flap situated in a mass flow line, the method including: providing an analysis signal on the basis of the difference between a predefined desired pressure difference and pressures upstream and downstream from the flap; determining a trigger signal from the analysis signal according to a regulating characteristic; and regulating the flap opening of the flap in the mass flow line in response to the trigger signal.
Example embodiments of the present invention provide a computer program for performing the present method when the computer program is run on a computer. This ensures efficient implementation also on a computer-supported platform, so that example embodiments of the present invention may also be implemented in the on-board computers that are already commonly used in vehicles.
Example embodiments of the present invention are described in greater detail below with reference to the appended Figures.
In the following Figures, the same or similar components may be provided with the same or similar reference numerals. In addition, any dimensions and measurements that are given are only examples, so the present invention is not limited to these dimensions and measurements. Furthermore, the figures and the drawings, their description and the claims include numerous features in combination. It is clear to those skilled in the art that these features may also be considered individually or may be combined into other combinations not explicitly described here.
The environment where example embodiments of the present invention is used is explained first in greater detail below on the basis of
If the vacuum in the lower part of vacuum container 24 is increased via vacuum hose 28, then an actuator force FActuator directed downward is exerted on diaphragm 22, as illustrated in
In contrast with conventional arrangements in which parameters depending on the particular operating point and/or the corresponding mode of operation are to be taken into account in the regulator to be used, this is no longer necessary according to example embodiments of the present invention. The parameters to be taken into account for the corresponding operating point and/or the corresponding operating mode are already included when providing the analysis signal. This makes it possible for regulator 54 to be provided with a very simple regulating characteristic without having to adapt this regulating characteristic in advance to the corresponding operating surroundings of the regulator. This also allows the use of simple linear regulating algorithms that are easy to implement and at the same time have a high regulating stability. Furthermore, such a regulating characteristic requires only a small memory, additionally resulting in a reduced demand for resources for implementation of regulating unit 50.
The approach described herein is used at this point. An equalizing unit (also referred to as a governor) is provided, including analyzer unit 52 and regulator 54. In a first path, a difference Δpdiff between these two pressure differences may be ascertained in analyzer unit 52 from an observed pressure difference pdiff,Obs and a desired pressure difference pdiff,Des and according to the flap opening, and this difference may be converted into a differential pressure force signal ΔFGas by a fourth converting element 68. This fourth converting element 68 may also be implemented in the form of a simple characteristic curve that is electronically processable. Second converting element 64 is already designed for implementing a similar functional relationship of a pressure into a force. Since fourth converting element 68 is to convert a difference of a pressure difference into a differential force, the derivative (at the particular operating point of the operating machine) of a characteristic curve implemented for second converting element 64 may easily be used for the fourth converting element. This allows a very simple determination of this differential pressure force ΔFGas or the corresponding signal. Similarly, in the second path of analyzer unit 52, a difference between desired effective line cross section AFlap,Des and observed effective line cross section AFlap,Obs may also be determined. This difference may result, for example, from vibration effects on the machine or component tolerances in mass production, so that flap 14 is not always regulated exactly as desired. This difference is usually determined from a measured value of the system (e.g., charging pressure). A differential area force signal FSpring which is combined with and/or added to differential pressure force signal ΔFGas to form analysis signal ΔF is determined from this difference between the desired and the observed effective line cross section using a fifth converting element 70. Fifth converting element 70 may be designed similarly to first converting element 62 (according to the above discussion with respect to fourth converting element 68). In particular, the formation of a derivative of a characteristic curve implemented for first converting element 62 (at the corresponding operating point of the operating machine) may be used for very simple implementation of fifth converting element 70. Analysis signal ΔF of analyzer unit 52 need not be implemented on the basis of a difference Δpdiff between the pressure differences and at the same time a difference ΔAFlap of the desired and observed effective line cross sections; instead, the correction with respect to one of the aforementioned parameters is sufficient to achieve an improvement in the regulating behavior of regulator unit 50. The analysis signal is then sent to regulator 54, which performs the regulation on the basis of a very simple regulating characteristic (like a PID regulating characteristic, a PT regulating characteristic or the like) and outputs a corresponding trigger signal DCGov to control element-regulating unit 56. Control element-regulating unit 56 may then regulate the opening of the flap (e.g., by DC modulation of the vacuum) on the basis of analysis signal DCGov alone (which is not shown in
In summary, example embodiments of the present invention provide dynamic regulation of force-influenced actuators, for example. The effect of the various forces on the resulting torque about the shaft of the flap is shown as an example of a flap in the exhaust system on the basis of a system diagram and a block diagram in
The regulator structure illustrated in
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