1. Field of the Invention
The present invention relates to a reinforcing ring applicator for applying reinforcing rings about perforations in sheets of material and also cartridges for use in such an applicator.
2. Description of the Prior Art
For years a problem has existed in that considerable stress is often applied to the structure of papers fastened in files in the area immediately surrounding holes punched in the paper near the paper edge. The papers then tear through the short distance of material between the holes and the edges of the sheets of paper near which they formed. When this occurs the sheets will no longer remain in the file or binder in which they are stored.
One system that has been available for many years for remedying this situation is the use of flat, annular reinforcing rings that may be secured to the areas surrounding the punched holes. These reinforcing rings are typically formed of a material of greater strength than the paper or other sheet material in which the holes are punched. The reinforcing rings are coated with either a moisture-sensitive or pressure-sensitive adhesive and are applied to the sheet of paper or other material about holes formed therein once the holes have been punched.
The principal problem with this prior arrangement is that it has historically been performed manually. The task of reinforcing punched holes in the hundreds, and even thousands, of sheets of paper that are secured in files by the manual application of such reinforcing rings is often so labor intensive as to be impractical. Consequently, this system of reinforcement, while used to some extent, is not prevalent.
Various reinforcing ring applicators have been devised for concurrently punching perforations in sheets of material such as paper or plastic, so that these sheets may be held within an office filing article such as a ring binder or a file folder employing pronged fasteners. Such conventional combination punchers and reinforcers typically employ punching mechanisms that are operated by a lever to form one or more perforations in a sheet of material, and a reinforcer application system for contemporaneously reinforcing an area surrounding the perforations. The articles providing reinforcement may take the form of patches of adhesive tape or annular, reinforcing wafers with a pressure-sensitive adhesive thereon.
While the combination hole punchers and reinforcers are quite useful, often the need for reinforcement of the edges of sheets of paper and other material in which perforations have been formed does not become apparent until after the holes have been punched. Consequently, a need exists for a simple system for quickly and economically applying reinforcement rings about existing perforations in sheet material.
One object of the present invention is to provide a reinforcement ring applicator for applying reinforcing rings about perforations in sheets of material that is easy and economical to use and which applies the reinforcing rings very rapidly. By stacking rings in a cartridge the reinforcement rings can be rapidly applied, one after the other.
A further object of the invention is to provide a hand-held reinforcement ring applicator which can be easily stored and which can be operated with one hand.
A further object of the invention is to provide a system in which reinforcing ring cartridges can be quickly and easily replaced in a reinforcement applicator mechanism.
A further object of the invention is to provide a cartridge of stacked reinforcing rings which allows the lowermost ring, and only the lowermost ring, to be dispensed and attached about an aperture in a sheet of paper or other flat material.
While conventional reinforcement ring cartridges for reinforcement ring applicators have been devised, the conventional cartridges exhibit certain operating defects. For one thing, very frequently two, three, or even more reinforcement rings will be dispensed from the cartridge during operation of a conventional ring applicator. This produces considerable wastage, since only the lowermost reinforcement ring is applied to the sheet material about a perforation formed therein. Furthermore, it slows down the process of applying reinforcement rings to a number of sheets of material, since the excess rings left unattached with each operation of a conventional applicator tool must be removed.
A further difficulty with conventional reinforcement ring cartridges is that they are cumbersome to extract from the applicator, and therefore difficult to replace. In contrast, the reinforcement ring cartridge of the present invention may be easily snapped into position and the ring-carrying mechanism easily ejected once all the reinforcement rings have been applied onto sheets of material about perforations therein.
In one broad aspect the present invention may be considered to be a reinforcer ring cartridge. The reinforcer ring cartridge of the invention is comprised of an annular pressure plate, a reinforcer mounting post, and a plurality of flat, annular reinforcing rings disposed in a stack upon the mounting post. The pressure plate defines a central aperture therethrough. The reinforcer mounting post is formed with a series of raised, annular, radially projecting ribs on its outer surface. The ring mounting post has a ring dispensing tip with a plurality of separate, radially inwardly deflectable converging fingers formed thereon. The reinforcing rings each have an undersurface to which a pressure-sensitive adhesive has been applied. The undersurfaces of the flat reinforcing rings are all oriented to face away from the pressure plate.
In another broad aspect the invention may be considered to be an applicator for applying reinforcing rings about perforations in sheet material. The reinforcing ring applicator of the invention is comprised of an upright frame, a plunger mounted in the upright frame, a spring biasing the plunger relative to the frame, and a reinforcer ring cartridge. The frame is an upright structure including a lower skirt portion forming a lower reinforcement cartridge cavity therewithin. The frame also has an upper grip portion forming a plunger cavity directly above the reinforcement cartridge cavity and in coaxial alignment therewith. The plunger is mounted in the upright frame for reciprocal movement in the plunger cavity. The plunger has a lower extremity that includes a cartridge-engaging member. The spring biases the plunger toward a retracted position protruding upwardly from the frame and away from the reinforcement cartridge cavity.
The reinforcer ring cartridge includes an annular backing plate releaseably attached to the cartridge-engaging member of the plunger, a reinforcer mounting post mounted to the backing member and having a corrugated, cylindrical outer surface, and a lower tip. The mounting post tip is formed with a plurality of separate, downwardly and radially inwardly directed, resiliently deflectable fingers projecting therefrom.
Each of the flat, annular reinforcing rings has an undersurface coated with a pressure-sensitive adhesive and an opposite top surface. The top surface may be coated with a release agent. The reinforcing rings are stacked atop each other about the reinforcer mounting post. The reinforcing rings are engaged by friction on the corrugated surface of the reinforcer mounting post. The reinforcing rings are incrementally advanced along the reinforcer mounting post toward the lower tip of the mounting post by repeated depression of the plunger and by resilient, radially inward flexure of the fingers of the mounting post tip. In this way the lowermost of the reinforcing rings is detached from the reinforcer mounting post when pressed against a flat sheet of material located therebeneath. As it is dispensed it is attached to the sheet of material. The requisite pressure is applied by depression of the plunger against the reinforcer cartridge backing plate.
Preferably the ring dispensing tip is hollow and is divided into the converging fingers by a plurality of radially directed, longitudinally extending slots. Preferably the slots are formed at ninety degree intervals about the circumference of the ring dispensing tip so that the ring dispensing tip is formed with four converging fingers.
Preferably also, an annular, resilient pressure distribution washer is located between the pressure plate and the reinforcing rings. The pressure distribution washer is axially compressed slightly with the application of downward pressure from the pressure plate toward the sheet of material to ensure a uniform application of pressure over the entire annular area of each reinforcement ring as it is applied to the sheet of material.
The pressure plate is engaged by the force of friction upon the outer surface of the mounting post, so that the pressure plate is moved incrementally in an axial direction toward the ring dispensing tip with the dispensation of each reinforcing ring. The pressure plate preferably resides in contact with at least some of the radial ribs of the outer surface of the mounting post. The pressure plate is engaged with the radial ribs in registration therewith only by the force of friction. The radial ribs or corrugations are preferably configured with a sawtooth shape so as to allow incremental advance of the reinforcing rings only in a longitudinal direction toward the lower tip of the mounting post, and not in the opposite longitudinal direction.
Preferably the plunger of the applicator is a hollow, tubular structure. Also, the applicator is preferably comprised of a cartridge gauge rod having upper and lower ends disposed within the plunger. The cartridge gauge rod is biased toward the reinforcer cartridge by a cartridge gauge spring. Therefore, as the supply of reinforcing rings nears depletion, the reinforcer mounting post is forced sufficiently far up through the annular pressure plate or backing member so that it pushes up against the lower end of the cartridge gauge rod. This pressure forces the upper end of the cartridge gauge rod up and out of the plunger as the plunger is depressed against the reinforcer cartridge backing plate.
Preferably, the upper end of the cartridge gauge rod is provided with a visually prominent indicia. As the supply of reinforcing rings nears depletion, the operator of the applicator is alerted to the imminent dispensation of the last reinforcing ring by the protrusion of the visually prominent indicia at the upper end of the cartridge gauge from the top of the applicator grip portion.
The invention may be described with greater clarity and particularity by reference to the accompanying drawings.
As illustrated, for example, in
The grip portion 22 of the applicator frame 18 includes an outer tubular portion 29 terminating at its lower extremity in a junction with the applicator skirt portion 20. At the upper extremity the frame 18 may terminate in an optional radially outwardly directed annular flange 30. The grip portion 22 also defines an inner, tubular, generally cylindrical plunger guide 32 located radially within the confines of the outer tubular portion 29 and centered atop the skirt portion 10.
The plunger 24 is a hollow, tubular structure formed with an elongated, generally cylindrical inner cartridge gauge guide and cartridge engagement portion 34 and a shorter, outer tubular main spring housing portion 36. Both the cartridge engagement portion 34 and the main spring housing 36 project downwardly from an annular, radially outwardly projecting plunger handle 38. The main spring housing 36 is located concentrically about and in coaxial alignment with the cartridge gauge guide and cartridge engagement portion 34. The inner portion 34 defines a cartridge gauge passageway 35 within its structure.
The main spring 40 is a compressible coil spring that is disposed within a main spring cavity 42 defined between the inner portion 34 and the outer spring housing 36. The lower end of the main spring 40 bears against the upper edge of the plunger guide tube 32, while the upper end of the main spring 40 bears against the underside of the handle 38. The main spring 40 thereby biases the plunger 24 upwardly relative to the frame 18 toward a retracted position protruding upwardly from the frame 18 and away from the reinforcement cartridge cavity 26.
The lower end of the cartridge gauge guide and cartridge engagement portion 34 terminates in a tip of reduced wall thickness that forms an interior bearing ledge adapted to receive a metal, reinforcer cartridge mount 44. The reinforcer cartridge mount 44 has a tubular, relatively narrow diameter upwardly projecting annular boss 46 that fits tightly within the lower tip of the cartridge gauge guide and cartridge engagement portion 34 and against the bearing ledge formed therewithin. At its lower end the reinforcer cartridge mount 44 has a generally flat, radially outwardly directed annular cartridge-engaging disc plate 48 that includes a circular, annular, axially downwardly projecting cartridge-engaging ring 50.
The applicator 10 is designed to receive replaceable, disposable reinforcing ring cartridges 52 which may be packaged for sale within a box 54, as illustrated in
The annular pressure plate 54 is formed of plastic and is a generally disc-shaped structure. A central reinforcer mounting post applicator aperture 59 is defined through the pressure or backing plate 54. The pressure plate 54 has flat, circular annular undersurface and includes a circular annular, upwardly facing channel 58 defined near its periphery on its upper surface. An annular, upwardly projecting boss 60 is also defined on the center of the upper surface of the pressure plate 54 and projects axially upwardly therefrom. The boss 60 is located concentrically within the encircling channel 58 and about the aperture 59.
The reinforcer mounting post 56 is an elongated plastic rod or shaft that has an upper end 62 and a reinforcing ring dispensing tip 64 located at its opposite, lower end. The reinforcer mounting post 56 is formed with a series of raised, annular, radially projecting ribs or corrugations 66 projecting outwardly on its outer surface throughout its circumference and axially along its length. The ribs or corrugations 66 have a sawtooth configuration, with the inclined sides thereof sloping downwardly and outwardly so as to allow incremental movement of the backing plate 54 toward, but not away from the dispensing tip 64.
The reinforcing ring dispensing tip 64 is hollow and is formed with a plurality of separate, radially inwardly deflectable, converging fingers 68 formed thereon by four radially directed, longitudinally extending slots 70 defined in its structure, as best illustrated in
In the preferred embodiment of the invention, the reinforcer ring cartridge 52 also includes an annular, resilient, compressible foam pressure distribution pad 72, located between the pressure plate 54 and the reinforcing rings 12. The pressure distribution pad 72 serves to ensure the uniform application of pressure by the pressure plate 54 across the entire area of the annular reinforcing rings 12 when the plunger 24 is depressed.
The applicator 10 is also provided with a narrow diameter cartridge gauge rod 76 having a cylindrical upper end 78 of reduced diameter and a cylindrical lower end 80 of slightly larger diameter. The cartridge gauge rod 76 is disposed within the plunger in the cartridge gauge passageway 35 and is biased toward the reinforcer cartridge 52 by another compressible coil spring 81. The coil spring 81 is smaller than the main spring 40 in both length and diameter. The cartridge gauge spring 81 is located within the cartridge gauge passageway 35 in the area thereof beneath the handle 38 and above the lower end 80 of the cartridge gauge rod 76.
A radially inwardly directed retaining clip seating channel 88 is defined in the structure of the upper end 78 of the cartridge gauge rod 76. The retaining clip seating channel 88 is of a size suitable to receive a C-clip 90. The upper end 78 of cartridge gauge rod 76 is also provided with a visually prominent indicia in the form of a brightly colored, resilient plastic cap 92 that is frictionally engaged on the upper extremity of the upper end 78 of the cartridge gauge rod 76.
The handle 38 is formed with a narrow, annular, radially inwardly directed neck 84 which has an internal diameter small enough to allow free passage of the upper end 78 of the cartridge gauge rod 76, but also defines a bearing seat for the cartridge gauge spring 81. The lower end of the cartridge gauge spring 81 bears against the shoulder formed between the lower end 80 of the cartridge gauge rod 76 and the narrower, upper end 78 thereof. The cartridge gauge spring 81 normally biases the cartridge gauge rod 76 in a direction toward the reinforcement cartridge cavity 26. It is of sufficient length so that it is compressed between the underside of the radially inwardly directed annular neck 84 formed in the handle 38 and the annular shoulder defined atop the lower end 80 of the cartridge gauge rod 76.
The use and operation of both the reinforcing ring applicator 10 and the reinforcer ring cartridge 12 may be described in connection with drawing
Preferably, the floor of the cartridge box 54 is formed with a floor mat 55 having openings beneath the centers of each of the reinforcing ring cartridges 52, as indicated in
Preferably also, each reinforcer ring cartridge 52 is provided with a flat, annular disc of paper (not shown) having a release coating on the upper surface thereof, positioned beneath the lowermost reinforcing ring 12 when the reinforcer ring cartridges 52 are packaged as illustrated in
To utilize the loaded applicator 10, the frame 18 is positioned directly above a perforation 14 in a flat sheet of material, such as the paper 16. The applicator 10 is positioned directly atop the sheet of paper 16 with the reinforcer mounting post 56 coaxially aligned with the aperture 14 and with the lower edge of the applicator frame skirt 20 resting on the sheet of paper 16, as illustrated in
As the lower ring dispensing end 64 of the reinforcer mounting post 56 is pushed downwardly through the aperture 14, the downwardly projecting tips of the mounting post fingers 68 make contact with the underlying supporting surface 96 located beneath the sheet of paper 16. The downward force on the mounting post 56 resiliently deflects the fingers 68 radially inwardly toward each other, as illustrated in
Because the undersurfaces of the reinforcing rings 12 are all coated with a pressure-sensitive adhesive, the lowermost reinforcing ring 12 will adhere to the upper surface of the sheet of paper 16 in the area immediately surrounding the perforation 14. Consequently, the lowermost reinforcing ring 12 will separate from the lower end 64 of the reinforcing ring mounting post 56 as the handle 38 of the plunger 24 is released and the main spring 40 retracts the plunger 24 and pushes it back upwardly relative to the applicator frame 18, as illustrated in
The separation of the lowermost reinforcing ring 12 is facilitated by the release coating on its upper surface 61. As the downward pressure on the plunger handle 38 is removed, the resiliently deflected fingers 68 will return to their undeformed positions, thereby bringing the lowermost retaining rib 66 back outwardly to engage the retaining ring 12 remaining at the bottom of the stack of rings, as illustrated in
The supply of reinforcing rings 12 on the reinforcer ring cartridge 52 may be sequentially and rapidly applied about perforations 14 in sheets of material 16 until the stack of reinforcing rings 12 has been exhausted. As each reinforcing ring 12 is applied and detached from the stack of rings remaining on the mounting post 56, the downward force 94 applied to the stack of reinforcing rings 12 by the backing plate 54 incrementally pushes the reinforcing rings 12 past the retaining ribs 66 on the mounting post 56. The backing plate 54 is thereby progressively and incrementally advanced downwardly along the mounting post 56 as the reinforcing rings 12 are detached from it and applied to the paper 16.
As the supply of reinforcing rings 12 on the reinforcer ring cartridge 52 is depleted, the stroke of the plunger 24 becomes longer and longer, in order to apply sufficient downward pressure from the backing plate 54 onto the retaining rings 12 remaining in the stack. As the supply of reinforcing rings 12 on the mounting post 56 nears depletion, as illustrated in
As illustrated in
Since the brightly colored cap 92 thereupon becomes readily visible, the user is warned that the supply of reinforcing rings 12 is exhausted, or nearly exhausted. The user must then eject the spent reinforcer ring cartridge 52 from the applicator 10, as illustrated in
The downward force on the cartridge gauge rod 76, applied as shown at 98 in
The applicator 10 is thereupon ready to receive a another reinforcer ring cartridge 52, as illustrated in
Undoubtedly, numerous variations and modifications of the invention will become readily apparent to those familiar with devices for applying reinforcing rings about perforations in sheets of material. Equivalent components may be substituted for those illustrated in the preferred embodiment of the invention depicted and described. For example, the coil springs 40 and 81, could be replaced with compressible foam springs or a pneumatic biasing system. Also, various cartridge-engaging projections and recesses may be employed for releaseably attaching cartridges to the applicator of the invention. Accordingly, the scope of the invention is not limited to the specific embodiment depicted and described, but rather is defined in the claims appended hereto.
Number | Name | Date | Kind |
---|---|---|---|
2353232 | Greene | Jul 1944 | A |
2441821 | Kendall | May 1948 | A |
2512822 | Barsh | Jun 1950 | A |
2561387 | Forese | Jul 1951 | A |
2583944 | Hirszson et al. | Jan 1952 | A |
D193231 | Klein | Jul 1962 | S |
3898919 | Grimaldi, Jr. | Aug 1975 | A |
3925144 | Lowe et al. | Dec 1975 | A |
4007653 | Cady | Feb 1977 | A |
4072554 | McKibben | Feb 1978 | A |
4289565 | Wilkins | Sep 1981 | A |
4310379 | Harrison | Jan 1982 | A |
4713995 | Davi | Dec 1987 | A |
4746394 | Sueta et al. | May 1988 | A |
4826561 | Carroll | May 1989 | A |
4909893 | Lee | Mar 1990 | A |
5188694 | Hashida et al. | Feb 1993 | A |
5340229 | Schwartzman | Aug 1994 | A |
5658421 | Carroll | Aug 1997 | A |
6206070 | Salmon | Mar 2001 | B1 |
6397652 | Sollami | Jun 2002 | B1 |
6789593 | Aono et al. | Sep 2004 | B1 |
6863108 | Hui | Mar 2005 | B1 |