Patent Application
20140103273
The present invention relates to resin tube for a guide wire to be inserted into a pipe, a method for manufacturing a resin tube for a guide wire, and a guide wire.
Conventionally, guide wires are used in order to clean, inspect, or lay wires through narrow pipes such as plumbing, gas, electrical, and automotive piping or the like. Also, in the medical field, medical guide wires inserted into blood vessels, ureters, or organs for treatment or inspection are used.
In the case of drawing a long guide wire through a narrow site such as piping, with a guide wire having a simple circular cross-section, the surface is smooth and the contact area with the insertion site increases, and the sliding properties worsen. Thus, problems readily occur, such as work taking time, or the guide wire itself or the insertion site being damaged during work. Accordingly, sliding properties are being improved by using fluoropolymers with excellent friction reducing properties, such as polytetrafluoroethylene (hereinafter, PTFE), but the improvement is still insufficient.
Thus, there exists a guide wire like that illustrated in Patent Literature 1, for example. The guide wire in Patent Literature 1 has a core wire with a reduced-diameter tip. An unevenness is provided on the outer circumference of the core wire, and a resin film is provided surrounding the core wire. Additionally, when inserting the guide wire into a pipe, the convex portions of the unevenness of the resin film formed by the unevenness of the core wire partially contact the inner circumference of the pipe, and thus sliding resistance between the guide wire and the pipe is reduced, enabling the guide wire to move smoothly.
Also, the guide wire illustrated in Patent Literature 2 consists of a wire having a length extending along a long axis and a rectangular cross-section, whose circumference on the long axis is twisted in a helical shape.
Additionally, with the guide wire illustrated in Patent Literature 3, the outer circumference of a core wire is covered with a resin film at least partially having an unevenly shaped helical pattern that is color-coded with multiple colors.
Additionally, the guide wire illustrated in Patent Literature 4 is a medical guide wire made of plastic, and consists of a long main section. A flexible wire is inserted into an inner core section of the main section, and a concave surface section drilled with grooves for decreasing the contact area is formed on the outer surface of the main section.
However, with the guide wires of the past, if the core wire is covered with a resin tube in the case where an unevenness is provided on the outer circumference of the core wire, the unevenness is less likely to be expressed on the surface of the guide wire itself. Meanwhile, with an unevenness merely due to a helical pattern, it is difficult to ensure sufficient sliding properties with respect to the object of contact at the work site (inside a pipe, for example). Also, although a structure such as one in which grooves are drilled may have given sliding properties, it is difficult to prevent kinking and collapsing, and improve buckling resistance.
The present invention has been devised in light of such circumstances, and provides a resin tube for a guide wire, a method for manufacturing a resin tube for a guide wire, and a guide wire that makes point contact in the axial direction with an object of contact at a work site, thereby reducing frictional resistance and yielding excellent sliding properties, while also being prevented from kinking and collapsing, and having excellent buckling resistance.
A resin tube for a guide wire according to Claim 1 is characterized in that a cross-sectional outer shape perpendicular to an axial direction is polygonal, elliptic, or irregular, the resin tube is twisted in a helical shape about a deep inner-core hole as an axis of twisting, the deep inner-core hole extending in the axial direction and allowing a core wire to be inserted therein, and the resin tube comprises a trunk section having an undulation on the outer surface thereof caused by the twisted eccentric wall thickness.
The resin tube for a guide wire according to Claim 2 is characterized in that the height of a ridge line extending in the axial direction of the trunk section varies along the axial direction.
The resin tube for a guide wire according to Claim 3 is characterized in being twisted such that the length of the pitch, being the distance in the axial direction over which one point on the outer circumference of a cross-sectional outer shape of the trunk section is twisted 360 degrees in a helical shape and returns to the original position, is 6 times to 160 times a maximum radius R1, being the distance from the axis of twisting to a farthest point on the cross-sectional outer shape.
The resin tube for a guide wire according to claim 4 is characterized in being twisted such that the length of the pitch, being the distance in the axial direction over which one point on the outer circumference of a cross-sectional outer shape of the trunk section is twisted 360 degrees in a helical shape and returns to the original position, becomes irregular in the axial direction of the trunk section.
The resin tube for a guide wire according to Claim 5 is characterized in that the relationship between a maximum radius R1, being the distance from the axis of twisting to a farthest point on the cross-sectional outer shape, and a minimum radius R2, being the distance from the axis of twisting to a nearest point on the cross-sectional outer shape, is 0.4≦R2/R1≦0.9.
A method for manufacturing a resin tube for a guide wire according to Claim 6 is characterized by extruding a resin into a tube whose cross-sectional outer shape in the axial direction is polygonal, elliptic, or irregular, and having a deep inner-core hole extending in the axial direction and allowing a core wire to be inserted therein, and twisting the extruded tube in a helical shape by a designated rotational amount about the deep inner-core hole as an axis of twisting.
The method for manufacturing a resin tube for a guide wire according to Claim 7 is characterized by twisting the extruded tube by a rotational amount such that the length of the pitch, being the distance in the axial direction over which one point on the outer circumference of the cross-sectional outer shape is twisted 360 degrees in a helical shape and returns to the original position, is 6 times to 160 times a maximum radius R1, being the distance from the axis of twisting to a farthest point on the cross-sectional outer shape.
The method for manufacturing a resin tube for a guide wire according to Claim 8 is characterized by twisting the extruded tube in a helical shape by an irregular rotational amount.
A guide wire according to Claim 9 is characterized by comprising a resin tube that has a cross-sectional outer shape perpendicular to an axial direction that is polygonal, elliptic, or irregular, is twisted in a helical shape about a deep inner-core hole extending in the axial direction as an axis of twisting, and includes a trunk section having an undulation on the outer surface thereof caused by the twisted eccentric wall thickness, and a core wire inserted into the deep inner-core hole of the resin tube.
The guide wire according to Claim 10 is characterized in that the height of a ridge line extending in the axial direction of the trunk section of the resin tube varies along the axial direction.
The guide wire according to Claim 11 is characterized in that the resin tube is twisted such that the length of the pitch, being the distance in the axial direction over which one point on the outer circumference of a cross-sectional outer shape of the trunk section of the resin tube is twisted 360 degrees in a helical shape and returns to the original position, is 6 times to 160 times a maximum radius R1, being the distance from the axis of twisting to a farthest point on the cross-sectional outer shape.
The guide wire according to Claim 12 is characterized in that the resin tube is twisted such that the length of the pitch, being the distance in the axial direction over which one point on the outer circumference of a cross-sectional outer shape of the trunk section of the resin tube is twisted 360 degrees in a helical shape and returns to the original position, becomes irregular in the axial direction of the trunk section.
The guide wire according to Claim 13 is characterized in that the relationship between a maximum radius R1, being the distance from the axis of twisting to a farthest point on the cross-sectional outer shape of the trunk section of the resin tube, and a minimum radius R2, being the distance from the axis of twisting to a nearest point on the cross-sectional outer shape, is 0.4≦R2/R1≦0.9.
According to the present invention, point contact is made in the axial direction with an object of contact at a work site, thereby reducing frictional resistance and yielding excellent sliding properties, while also preventing kinking and collapsing, and yielding excellent buckling resistance.
A guide wire of the present embodiment is equipped with a resin tube having a trunk section through which a deep inner-core hole extending in the axial direction is drilled, and a core wire inserted into the deep inner-core hole of the resin tube. In other words, the guide wire is configured such that the core wire is covered by the resin tube. Since the guide wire is used in order to clean, inspect, or lay wires through narrow pipes such as plumbing, gas, electrical, and automotive piping or the like, a long guide wire is used by being drawn through a narrow site such as piping. The field of use (usage method) of a guide wire of the present embodiment may be, for example, cleaning of cylindrical objects such as water pipes, gas pipes, and manholes, piping inspection, laying wiring such as automotive, electrical, or telephone wires through narrow pipes, or the like. Also, in the medical field, a guide wire inserted into blood vessels, ureters, or organs for treatment or inspection may be used.
Hereinafter, a guide wire of the present embodiment will be described with reference to the attached drawings. In particular, an embodiment of the resin tube from among the components of a guide wire will be described.
Also, the resin tube 1 is twisted such that the length of the pitch, which is the distance in the axial direction over which one point on the outer circumference of a cross-sectional outer shape perpendicular to the axial direction of the trunk section 10 is twisted 360 degrees in a helical shape and returns to the original position, is 6 times to 160 times the maximum radius R1, which is the distance from the axis of twisting O1 to a farthest point on a cross-sectional outer shape. Herein, the maximum radius R1 of the resin tube 1 is the distance from the axis of twisting O1 to a vertex of a square, as illustrated in
Furthermore, in the resin tube 1, the relationship between the maximum radius R1, which is the distance from the axis of twisting O1 to a farthest point on a cross-sectional outer shape, and a minimum radius R2, which is the distance from the axis of twisting O1 to a nearest point on a cross-sectional outer shape, is 0.4≦R2/R1≦0.9. Herein, the minimum radius R2 of the resin tube 1 is the distance from the axis of twisting O1 to the outer surface 12 when drawing a normal line from the axis of twisting O1 to the outer surface 12, as illustrated in
The resin tube 1 is manufactured by extruding resin into a tube with a square cross-sectional outer shape perpendicular to the axial direction and having a deep inner-core hole 16 extending in the axial direction and allowing a core wire to be inserted therein. After that, the extruded tube is set in a helix processing machine, and twisted by a given rotational amount about the deep inner-core hole 16 as the axis of twisting O1 under high temperature. In this way, since the resin tube 1 is twisted after first being extruded into a long tube shape with the same cross-sectional outer shape in the axial direction, the cross-sectional outer shapes (cross-sections S10a, S10b) perpendicular to the axial direction of the twisted resin tube 1 are approximately the same at all positions, as illustrated in
Although the cross-sectional outer shape perpendicular to the axial direction of the above resin tube 1 is square, examples of polygonal shapes include examples like those illustrated in
Similarly to the resin tube 1, the resin tube 2 in
Also, similarly to the resin tube 1, the resin tube 2 is twisted such that the length of the pitch, which is the distance in the axial direction over which one point on the outer circumference of a cross-sectional outer shape perpendicular to the axial direction of the trunk section 20 is twisted 360 degrees in a helical shape and returns to the original position, is 6 times to 160 times the maximum radius R1, which is the distance from the axis of twisting O2 to a farthest point on a cross-sectional outer shape. Herein, the maximum radius R1 of the resin tube 2 is the distance from the axis of twisting O2 to a vertex of a rectangle, as illustrated in
Furthermore, similarly to the resin tube 1, in the resin tube 2, the relationship between the maximum radius R1, which is the distance from the axis of twisting O2 to a farthest point on a cross-sectional outer shape, and a minimum radius R2, which is the distance from the axis of twisting O2 to a nearest point on a cross-sectional outer shape, is 0.4≦R2/R1≦0.9. Herein, the minimum radius R2 of the resin tube 2 is the distance from the axis of twisting O2 to the outer surface 24 when drawing a normal line from the axis of twisting O2 to the outer surface 24, as illustrated in
Note that in the resin tube 2, and similarly to the resin tube 1 as well as the resin tubes 3 and 4 discussed later, the height of a ridge line SL extending in the axial direction of the trunk section 20 varies along the axial direction. Herein, the ridge line SL in this specification refers to a line on the outer surfaces 22 and 24 extending straight and parallel to the axis of twisting O2. If described using the drawings, when the resin tube 2 is viewed from the side, as illustrated in
Additionally, as illustrated in
In this way, the resin tube 1 and the resin tube 2 are twisted in a helical shape about the deep inner-core holes 16 and 26 as axes of twisting O1 and O2, with the wall thickness with respect to the deep inner-core holes 16 and 26 being eccentric. Furthermore, due to being twisted, an undulation is produced in the outer surfaces 12, 22, and 24 of the trunk sections 10 and 20 caused the eccentric wall thickness. Additionally, the height of a ridge line SL, which is a contour viewed from the side of the resin tube 1 and the resin tube 2, varies along the axial direction. Due to such an undulation (the variance in the height of the ridge line SL along the axial direction), point contact is made in the axial direction with an object of contact at a work site, thereby reducing frictional resistance and yielding excellent sliding properties. Note that this advantageous effect due to the undulation of the outer surfaces 12, 22, and 24 or the variance in the height of the ridge line SL is also similar for the resin tubes 3 and 4 discussed later.
Although the outer shapes (cross-sectional outer shapes) of the cross-sections S10 (S 10a, S10b) and S20 perpendicular to the axial direction of the above resin tube 1 and resin tube 2 are square or rectangular, a many-sided regular polygon or irregular polygon is also acceptable. Examples of an irregular polygon include the resin tube 3 illustrated in
In addition, similarly to the resin tube 1 and the resin tube 2, the resin tube 3 is twisted such that the length of the pitch, which is the distance in the axial direction over which one point on the outer circumference of a cross-sectional outer shape perpendicular to the axial direction of the trunk section 30 is twisted 360 degrees in a helical shape and returns to the original position, is 6 times to 160 times the maximum radius R1, which is the distance from the axis of twisting O3 to a farthest point on a cross-sectional outer shape. Also, the relationship between the maximum radius R1, which is the distance from the axis of twisting O3 to a farthest point on a cross-sectional outer shape, and a minimum radius R2, which is the distance from the axis of twisting O3 to a nearest point on a cross-sectional outer shape, is 0.4≦R2/R1≦0.9, similarly to the resin tube 1 and the resin tube 2.
Herein, the maximum radius R1 of the resin tube 3 is the distance to the position farthest away from the axis of twisting O3 on the outer circumference of the cross-section S30, and thus, as illustrated in
Furthermore, the outer shape (cross-sectional outer shape) of a cross-section perpendicular to the axial direction of a resin tube in this specification is not limited to a polygonal shape, and also includes the resin tube 4 illustrated in
Similarly to the resin tubes 1 to 3, the resin tube 4 is twisted such that the length of the pitch, which is the distance in the axial direction over which one point on the outer circumference of a cross-sectional outer shape perpendicular to the axial direction of the trunk section 40 is twisted 360 degrees in a helical shape and returns to the original position, is 6 times to 160 times the maximum radius R1, which is the distance from the axis of twisting O4 to a farthest point on a cross-sectional outer shape. Also, the relationship between the maximum radius R1, which is the distance from the axis of twisting O4 to a farthest point on a cross-sectional outer shape, and a minimum radius R2, which is the distance from the axis of twisting O4 to a nearest point on a cross-sectional outer shape, is 0.4≦R2/R1≦0.9, similarly to the resin tubes 1 to 3.
Herein, the maximum radius R1 of the resin tube 4 is the distance to the position farthest away from the axis of twisting O4 on the outer circumference of the cross-section S40, and thus, as illustrated in
Although the outer shape of the cross-section S40 of the resin tube 4 illustrated in
Note that the above resin tubes 1 to 4 merely illustrate examples of the outer shape of a cross-section, and the cross-sectional outer shape perpendicular to the axial direction (the cross-section perpendicular to the axial direction has the same shape when viewed at any position in the axial direction), although preferably polygonal, is not particularly limited insofar as the cross-sectional outer shape is an irregular shape such as an ellipse or star shape (including combinations of polygonal and elliptic shapes) and has a difference between the maximum radius R1 and the minimum radius R2 of the cross-sectional outer shape. In the case where the cross-sectional outer shape is polygonal, the shape of the polygon is not particularly limited. Although a triangle, quadrilateral, or the like has few corners, the unevenness of the ridge line section becomes acute, and the unevenness is easily recognizable. Also, a regular polygon such as a triangle or square is not strictly necessary. For example, besides an isosceles triangle or rectangle, for example, the lengths of each edge may additionally all differ, and crooked polygons that are not symmetrical are also acceptable. Also, the corner sections of a polygon may be acute, obtuse, or rounded. In addition to polygonal, elliptic, and irregular shapes, an uneven shape having multiple gear-shaped cogs is also acceptable, but in consideration of strength as a resin tube, a shape having cogs is not preferable.
The shape of the deep inner-core hole is circular or polygonal, and is not particularly limited.
Furthermore, the material of the resin tubes 1 to 4 may be a fluoropolymer such as PTFE, polyolefin, a thermoplastic such as nylon, or a thermoplastic elastomer preferable as a guide wire, for example. In consideration of sliding properties, polytetrafluoroethylene (PTFE) is particularly preferable. Note that the material is not limited to these materials, and may be appropriately selected according to the application insofar as the material is a resin. Also, the resin tubes 1 to 4 include those in which the resin tubes 1 to 4 are enlarged or constricted in diameter. Furthermore, by roughening the outer surface of the resin tubes 1 to 4 with a sandblasting process or a rolling process, it is also possible to further vary the undulation.
The length of the pitch is preferably 6 times to 160 times the maximum radius R1. When specifically illustrated in terms of the example of the resin tube 1 whose cross-sectional outer shape is square, in the case where the maximum radius R1 is 0.12 mm, for example, the length of the pitch is 33 times to 133 times the maximum radius R1. Also, in the case where the maximum radius R1 is 0.42 mm, the length of the pitch is 10 times to 38 times the maximum radius R1. Furthermore, in the case where the maximum radius R1 is 4.25 mm, the length of the pitch is 16 times to 66 times the maximum radius R1. Differences in advantageous effects with respect to the relationship between the length of the pitch and the maximum radius R1 are illustrated in Table 1.
As illustrated in Table 1, in the case where the length of the pitch is less than 6 times the maximum radius R1, the unevenness (undulation) of the outer surface is greatly expressed and yields excellent sliding properties, but kinking occurs, problems such as collapsing of the deep inner-core holes 16, 26, 36, and 46, and bending (buckling) during work readily occur, and the complications of production also lower productivity. In the case where the length of the pitch is from 6 times to less than 9 times the maximum radius R1, there is a risk of kinking, collapsing, and the like, and productivity is also lowered somewhat, but unevenness (undulation) is greatly expressed to yield excellent sliding properties, and practical use is possible. In the case where the length of the pitch is from 9 times to less than 140 times the maximum radius R1, sliding properties due to unevenness (undulation) is sufficiently ensured, there is also little worry of kinking, collapsing, or the like, and there is stable productivity. The pitch of which the length of the pitch is from 9 times to less than 140 times the maximum radius R1 is the most practical range. In the case where the length of the pitch is from 140 times to 160 times the maximum radius R1, there is no risk of kinking, collapsing, or the like, and productivity is also excellent, and although the sliding properties are slightly lowered due to the mild unevenness (undulation), practical use is possible. In the case where the length of the pitch exceeds 160 times the maximum radius R1, there is no risk of kinking, collapsing, or the like, and productivity is also excellent, but the sliding properties are lowered due to the extremely mild unevenness (undulation), and sufficient advantageous effects cannot be expected. Given the above, it may be said that it is preferable to twist such that the length of the pitch becomes 6 times to 160 times the maximum radius R1.
Note that a resin tube may also be twisted such that the length of the pitch becomes irregular in the axial direction of the trunk sections 10, 20, 30, and 40. In other words, the configuration is not limited by the periodicity of the pitch. Also, it is sufficient to appropriately set the twisting amount, or in other words the rotational amount, of the trunk sections 10, 20, 30, and 40 with a rotational angle, rotational speed, or the like to so as to yield the above length of the pitch. By making the length of the pitch irregular, contact with an object of contact at a work site (inside a pipe, for example) becomes irregular point contact, and it is possible to further improve the sliding properties compared to regular point contact.
The relationship between the maximum radius R1 and the minimum radius R2 is preferably 0.4≦R2/R1≦0.9. Specifically, differences in advantageous effects with respect to the relationship between the maximum radius R1 and the minimum radius R2 are illustrated in Table 2.
As illustrated in Table 2, in the case where minimum radius R2/maximum radius R1 is 1.0, there is no difference between the maximum radius R1 and the minimum radius R2, an unevenness (undulation) is not produced on the outer surface, and although buckling is less likely, the sliding properties are lowered. For this reason, 1.0 is not a preferable ratio. In contrast, for a minimum radius R2/maximum radius R1 from 0.9 to 0.4, a sufficient unevenness (undulation) is produced on the outer surface to yield excellent sliding properties, while buckling is also less likely and the resin tube is easy to work with. Note that in the case where minimum radius R2/maximum radius R1 is less than 0.4, a sufficient unevenness (undulation) is produced on the outer surface to yield excellent sliding properties, but the difference in the thickness of the trunk section (the maximum height difference) is extremely large, buckling is likely during work, and adverse effects such as low rigidity and difficulty in maintaining shape are produced. Given the above, it may be said that the trunk sections 10, 20, 30, and 40 are preferably extruded such that the relationship between the maximum radius R1 and the minimum radius R2 becomes 0.4≦R2/R1≦0.9.
Various embodiments and examples of the present invention are possible without departing from the scope and spirit of the present invention in the broad sense. Also, the embodiments and examples discussed above are for the purpose of describing the present invention, and do not limit the scope of the present invention.
As above, since a resin tube may be extruded with an undulation having excellent sliding properties, usage is possible in a wide array of fields in industrial applications, such as for automotive control cables or in-pipe work, and in medical applications, such as for catheters and guide wires. Also, the unevenness manufacturing method of the present invention may also be applied to electrical lines and coaxial cables. For example, by passing a metal wire through a resin tube, or by helically processing an electrical line having an outer diameter differential, an electrical line with excellent sliding properties in a shape similar to such a resin tube 1 is obtained. Furthermore, adding an outer conductor and sheath layer to the electrical line yields a coaxial cable. Since the coaxial cable has an undulation on the electrical line surface, or in other words on the insulation layer, gaps are formed between the insulator and the outer conductor, and improvements in characteristics as a low-permittivity coaxial cable are anticipated.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2011-131168 | Jun 2011 | JP | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/JP2012/061674 | 5/7/2012 | WO | 00 | 12/6/2013 |
