The present invention is related to the field of inventory devices and methods and more particularly, to an RFID inventory device and use thereof.
Radio frequency identification (RFID) technology provides the ability to track individual items through a supply chain from a manufacturer to the consumer. However, the ability to tag individual items can be limited in some circumstances. First, the ability to physically tag individual items can be limited. Although relatively large items can be easily tagged using RFID technology, the physical space on smaller items is often limited, making tagging difficult or impossible. One solution proposed is the use of RFID ink technology, which allows an RFID tag to be printed on a small object. Printed RFID tags can be used on the surface of a syringe, for example, or any other object with a small surface area. However, even if tagging is possible, tagging may be undesirable, as it can affect the usage of the item. For example, some medical instruments and pharmaceutical products are often small, affording no space for an RFID tag. Additionally, because of sterility or purity requirements, it is not desirable to introduce any foreign substances or sources contaminants, such as RFID ink, onto these types of objects. Second, cost is an issue for tagging smaller items. For an item with high production costs, the additional costs associated with incorporating an RF tag are often inconsequential. However, for many smaller items, the cost of the RF tag can often exceed the cost of producing the item, resulting in an increased cost for the item. Therefore, while such items are generally untagged, it is still desirable to keep track of these items in the supply chain.
As a result of the inability and/or the impracticability of tagging small items, performing an inventory or audit of the quantity of such items is generally a time-consuming manual process, which can be error prone and/or increase production and delivery costs for the items. Additionally, as the number of small items flowing through a supply chain increases, manually verifying quantities of a variety of items can become a costly and cumbersome process. One solution has been to limit the number of items stored in a container, seal and tag the container through the supply chain, and only ship sealed containers through the supply chain. While this solution eliminates the need to manually audit the contents of containers, in some cases it may be desired or required to add or remove items from a container while the container moves through in the supply chain. As a result, the only method to accurately ascertain the quantity of items in a container is manual verification of the items in the container, increasing costs and complexity for the items in the supply chain. Another possible solution is to maintain a centralized database associating item quantities with containers, where the database can be updated whenever a quantity in a container changes. However, this requires a interrogation of the RFID tag of the container each time an item is added or removed. This would require any personnel who might be adding or removing items from a container to have an RFID reader and/or terminal to update the quantity information in a database, further increasing costs, complexity, and equipment needed for the items to travel through the supply chain.
Therefore, there is a need for systems and methods for automating the inventorying or audit process for ascertaining the quantities of small objects traveling in RFID tagged containers through a supply chain. More particularly, there is a need for such systems and methods that do not rely on manual verification of RFID tags.
The present invention provides for automating the inventorying and tracking of small items by tagging the container in which they are placed with an radio frequency identification (RFID) inventory device that identifies the current number of items stored in the container. The RFID inventory device incorporates one or more sensors to detect the addition or removal of items from the container and can update a memory element within the RFID inventory device by incrementing or decrementing an item count accordingly. Upon interrogation by an RFID reader device, the RFID inventory device allows access not only to identification information for the container, but also to the present count of items in the container.
One embodiment of the invention is an RFID inventory device attached to a container for tracking quantities of objects stored in the container. Each RFID inventory device can consist of an antenna, supporting wireless interrogation by an external reader, an RFID chip coupled to the antenna having an embedded unique identifier and a memory element, where the RFID chip is adapted to store in the memory element at least one quantity value associated with the objects stored in the container. The RFID chip can further be adapted to allow the reader to wirelessly collect said identifier and the stored quantity values in response to a wireless interrogation. The RFID inventory device can also include one or more sensors coupled to the RFID chip, where the sensors are configured to send signals to the RFID chip in response to a change in quantities of objects in the container. The RFID chip can also be configured to automatically update at least one quantity value stored in said memory element in response to a signal from one or more sensors.
Another embodiment of the invention is method for updating quantity values of an RFID inventory device associated with a container for storing objects. The method can include the step of sending at least one signal from the sensors in the container to an RFID chip of the RFID inventory device in response to a change in quantity of objects stored in the container. The method can also include the step of updating at least one quantity value associated with the quantity of objects stored in the container in a memory element of the RFID chip in response to receiving a signal. The RFID chip can be coupled to an antenna, supporting wireless interrogation to allow a reader to wirelessly collect an embedded unique identifier of the RFID chip and at least one quantity value stored in the memory element in response to the wireless interrogation
Another embodiment of the invention is a computer-readable storage, having stored thereon a computer program having a plurality of code sections executable by a computer for causing the computer to perform the steps of receiving at least one signal from one or more sensors of a container for storing objects in response to a change in quantities of objects stored in the container, updating at least one quantity value in a memory element associated with quantities of objects stored in the container in response to receiving at least one signal, receiving at least one wireless interrogation from an external reader using an antenna, and transmitting a response to the wireless interrogation, where the response includes an embedded unique identifier and at least one quantity value.
In some embodiments, the sensor can consist of one or more activating devices coupled to one or more corresponding signaling devices; where the activating devices are configured to respond to a change in the quantities of objects stored in the container and activate said corresponding signaling devices. In some embodiments, a signal produced by at a first signaling device can different from a signal produced by a second signaling device.
In some embodiments, the activating devices can be adapted to respond automatically to changes in quantities of items. In some embodiments, an update to the memory element is not made until the occurrence of an update event. In other embodiments, user activation of the activating device is needed to make changes in the quantities of objects.
In some embodiments, at least one of the activating devices can consist of a mechanical switch, a pressure sensitive device, or a photo-detector switch. In other embodiments, at least one sensor can consist of an RFID sensor, where the RFID sensor is configured to send a signal to an RFID chip to response to a change in the quantity of objects stored in the container responding to a wireless interrogation from the RFID sensor.
Other embodiments, when configured in accordance with the inventive arrangements disclosed herein, can include methods or computer-readable storage medium having computer code for performing the various processes and processes disclosed herein.
There are shown in the drawings, embodiments which are presently preferred, it being understood, however, that the invention is not limited to the precise arrangements and instrumentalities shown.
a) is a schematic view of a photo-detector device sensor arrangement for a RFID inventory device according to yet another embodiment of the present invention.
b) is a schematic view of a mechanical device sensor arrangement a RFID inventory device, according to still another embodiment of the present invention.
With reference now to the various figures in which like elements are identically numbered throughout, a description of the various embodiments of the present invention will now be provided. While the invention is disclosed in the context of a single arrangement, it can be appreciated that the invention can include numerous modifications from the presented embodiment.
Conventionally, transponders and RFID tags are typically used only for identification purposes. In general, data associated with a container is normally stored only within a remote database. Even when a transponder is provided with a memory portion, in order to update or alter a field stored in the transponder, conventional techniques typically rely on an additional interrogation using an external read/write device. In the present invention, this interrogation step is no longer required and instead the one or more sensors 110 coupled to the RFID chip 106 can be configured to instruct or signal the RFID chip 106 to update the memory element 118 upon the addition or removal of an item 102 from a container 104.
The signal for the RFID chip 106 can be provided utilizing a sensor 110, as illustrated in
In the various embodiments, the method in which an activating device 126 can activate a signaling device 128 can vary. In some embodiments, as shown in
In some embodiments, the sensors 110 can be configured to signal the RFID chip 106 to automatically update the count upon detection of the addition or removal of an item from the container. For example, as illustrated in
Additionally, as suggested by the illustrated examples in
In other embodiments, the sensors 110 can also be configured to signal the RFID chip 106 to automatically update the count upon detection of a change in the weight of the container 104 or the items 102 stored therein, which can be associated with the addition or removal of an item 102 from the container 104. For, example, in
As illustrated in
In yet other embodiments, as shown in
In some embodiments, as further shown in
In the illustrated examples, the present invention has been discussed in terms of storing a collection of similar items, however the invention is not limited in this regard, and multiple types and sizes of objects could be stored and counted using the present invention. In some arrangements, multiple inventory devices can be used for different type of items, where sensors for each type of item are coupled to a corresponding inventory device. In other arrangements, multiple sensors can be coupled to an inventory device, where each sensor can be configured to detect a specific type of item stored in the container 104. Use of single RFID inventory device is advantageous in that a single RFID interrogation can be used to count a large number of items quickly and efficiently.
In such embodiments, the RFID chip 106 can be configured to stored multiple quantity values in the memory element 120 which can be collected by a RFID reader 114. In some embodiments, an inventory device 200 as illustrated in
In another example, an inventory device can include one or more sensors 110 as illustrated in
In another example, where an inventory device 400 as illustrated in
In another example, where an inventory device, as illustrated in
In the illustrated examples, the count in a memory element 120 of the RFID chip 106 has been described it terms of being automatically updated upon the addition or removal of an item. However, constant usage of power can be disadvantageous in some instances as the stored battery power can be expended prior to the container 104 reaching a final destination. Therefore, in some arrangements, an inventory device can be configured to update the count in the memory element 120 only after the occurrence of an update event, such as the passage of an interval of time. In these embodiments, the interval of time can be dependent on the level of inventorying needed by a user. For example, where only small amounts of items are removed on a regular basis from containers, a long interval can be provided, since instant inventorying of such items may not be needed. In another example, the interval of time can be based on the frequency of auditing of the containers 104. In cases where auditing is performed only several times a day, the count in the memory element may only be performed several times a day. In other arrangements, the update event can be the wireless interrogation itself and the inventory device can be configured to update the count only upon wireless interrogation by an external reader, further reducing continuous power consumption needs.
The present invention can be realized in hardware, software, or a combination of hardware and software. The present invention can be realized in a centralized fashion in one computer system, or in a distributed fashion where different elements are spread across several interconnected computer systems. Any kind of computer system or other apparatus adapted for carrying out the methods described herein is suited. A typical combination of hardware and software may be a general purpose computer system with a computer program that, when being loaded and executed, controls the computer system such that it carries out the methods described herein.
The present invention also can be embedded in a computer program product, which comprises all the features enabling the implementation of the methods described herein, and which when loaded in a computer system is able to carry out these methods. Computer program in the present context means any expression, in any language, code or notation, of a set of instructions intended to cause a system having an information processing capability to perform a particular function either directly or after either or both of the following: a) conversion to another language, code or notation; b) reproduction in a different material form.
This invention can be embodied in other forms without departing from the spirit or essential attributes thereof. Accordingly, reference should be made to the following claims, rather than to the foregoing specification, as indicating the scope of the invention.