The present invention relates to a spray apparatus and more particularly to an apparatus for spraying herbicides on roadsides and other right-of-ways.
Roadside spray apparatuses are known. Commonly, one or more standard nozzles are provided on a spray apparatus for discharging herbicides along roadsides, railway beds, right-of-ways, and other areas where it is desired to apply a herbicide, for example, so as to eliminate unwanted brush and vegetation. In some cases, the spray apparatus is provided with an electric vibrator or vibration system such that the discharge of herbicide from the standard nozzle(s) provides droplet separation and minimizes drift. Continuous improvements to spray apparatuses and herbicide applicators are sought. It is to the provision of an improved roadside spray apparatus and methods thereof meeting these and other needs that the present invention is primarily directed.
In example embodiments, the present invention provides a spray apparatus or herbicide applicator including at least one spray nozzle incorporating a venturi or air induction component.
In one aspect, the invention relates to a roadside spray apparatus substantially as described and shown herein. In another aspect, the present invention relates to a spray nozzle assembly for use with a roadside spray apparatus substantially as described and shown herein.
In another aspect, the invention relates to a venturi spray nozzle assembly. In example embodiments, the venturi spray nozzle assembly includes a main body portion, an inner reducer portion, and a second body portion. In example embodiments, the main body portion, the inner reducer portion and the secondary body portion each comprise a conduit extending therethrough. In example embodiments, an end of the secondary body portion is configured for coupling engagement with an end of the main body portion so as to contain the inner reducer portion within the conduit of the main body portion, In example embodiments, the main body portion includes an orifice so as to permit the entrance of a gas within the conduit of the conduit of the main body portion.
In example embodiments, with a fluid being pumped through the conduits at a substantially high flow rate, air is pulled through the orifice and mixed together with the fluid flowing therethrough so as to output substantially large oxygenated fluid droplets with minimal atomization.
In example embodiments, the assembly optionally includes a washer or gasket positioned between the inner reducer portion and the conduit of the main body portion.
In yet another aspect, the present invention relates to a roadside spray apparatus including a mounting portion, a distribution portion and a nozzle head assembly. The distribution portion connects to the mounting portion and the nozzle head assembly is pivotally mounted to the distribution portion. In example embodiments, an actuator connects between the mounting portion and/or distribution portion and the nozzle head assembly such that extension and retraction of the actuator causes pivoting of the nozzle head assembly.
In example embodiments, the nozzle assembly includes a frame assembly and an arcuate registration plate mounted to the frame assembly, the registration plate including one or more nozzles connected therewith, wherein at least one of the one or more nozzles includes an air induction nozzle.
In example embodiments, at least one of the one or more nozzles includes a straight stream nozzle. In example embodiments, the nozzle head assembly further includes a spray nozzle attached to the end of the at least one air induction nozzle, the spray nozzle including a flat spray pattern.
In example embodiments, the air induction nozzle produces a total spray volume for which at least about 50% thereof includes droplets of equal or lesser diameter than between about 1500-1800 microns. In example embodiments, the total spray volume for which at least about 50% thereof includes droplets of equal or lesser diameter than between about 1550-1600 microns. In example embodiments, the total spray volume for which at least about 50% thereof includes droplets of equal or lesser diameter than between about 1585-1599 microns. In example embodiments, the straight stream nozzle produces a total spray volume for which at least about 50% thereof includes droplets of equal or lesser diameter than between about 700-1220 microns. In example embodiments, the straight stream nozzle produces a total spray volume for which at least about 10% thereof includes droplets of equal or lesser diameter than between about 360-1050 microns.
In example embodiments, the registration plate includes four air induction nozzles and ten straight stream nozzles. In example embodiments, the at least one air induction nozzle is generally mounted to the registration plate along a plane that is generally at the midpoint of its lengthwise dimension. In example embodiments, the straight stream nozzles are generally mounted to the arcuate registration plate generally near each other in groups of between two to four, wherein at least two groups of straight stream nozzles mount along at least a portion of the arcuate registration plate, wherein the at least two groups of straight stream nozzles are spaced relative to each other and also spaced apart from the air induction nozzles.
In yet another aspect, the present invention relates to a venturi spray nozzle assembly including a main body portion, an inner reducer portion and a secondary body portion. The main body portion includes a conduit extending therethrough. The inner reducer portion includes a conduit extending therethrough and being configured for fitting within at least a portion of the conduit of the main body portion. The secondary body portion includes a first end and a second end and a conduit extending therethrough. The first end of the secondary body portion being configured for coupling engagement with an end of the main body portion so as to contain the inner reducer portion within the conduit of the main body portion. In example embodiments, the main body portion includes an orifice so as to permit the entrance of a gas within the conduit of the conduit of the main body portion.
In example embodiments, with a fluid being pumped through the conduits at a substantially high flow rate, air is pulled through the orifice and mixed together with the fluid flowing therethrough so as to output substantially large oxygenated fluid droplets with minimal atomization. In example embodiments, the venturi spray nozzle further includes a washer or gasket positioned between the inner reducer portion and the conduit of the main body portion. In example embodiments, the venturi spray nozzle further includes a spray nozzle attached to the second end of the secondary body portion, the spray nozzle including a flat spray pattern.
In example embodiments, the air induction nozzle produces a total spray volume for which at least about 50% thereof includes droplets of equal or lesser diameter than between about 1550-1600 microns. In example embodiments, the total spray volume for which at least about 50% thereof includes droplets of equal or lesser diameter than between about 1585-1599 microns. In example embodiments, the venturi spray nozzle assembly further includes at least one straight stream nozzle, the straight stream nozzle producing a total spray volume for which at least about 50% thereof includes droplets of equal or lesser diameter than between about 700-1220 microns. In example embodiments, the venturi spray nozzle assembly further includes at least one straight stream nozzle, the straight stream nozzle producing a total spray volume for which at least about 10% thereof includes droplets of equal or lesser diameter than between about 360-1050 microns.
In another aspect, the present invention relates to a method of applying a fluid to a ground surface including providing a roadside spray apparatus, the roadside spray apparatus including a mounting portion, a distribution portion, and a nozzle head assembly pivotally mounted to the distribution portion; providing at least one air induction nozzle for attachment to the nozzle head assembly; providing at least one straight stream nozzle for attachment to the nozzle head assembly, the straight stream nozzle being at least partially spaced apart from the air induction nozzle; fluidly connecting the at least one air induction nozzle and at least one straight stream nozzle to the distribution portion; fluidly connecting the distribution portion to a pump, the pump fluidly connected to a tank including a liquid; mounting the roadside spray apparatus to a wheeled vehicle; and pumping the liquid from the tank, through the pump, to the distribution portion, and further through the at least one air induction nozzle and the at least one straight stream nozzle so as to produce at least two swaths of the liquid.
These and other aspects, features and advantages of the invention will be understood with reference to the drawing figures and detailed description herein, and will be realized by means of the various elements and combinations particularly pointed out in the appended claims. It is to be understood that both the foregoing general description and the following brief description of the drawings and detailed description of the invention are exemplary and explanatory of preferred embodiments of the invention, and are not restrictive of the invention, as claimed.
The present invention may be understood more readily by reference to the following detailed description of the invention taken in connection with the accompanying drawing figures, which form a part of this disclosure. It is to be understood that this invention is not limited to the specific devices, methods, conditions or parameters described and/or shown herein, and that the terminology used herein is for the purpose of describing particular embodiments by way of example only and is not intended to be limiting of the claimed invention. Any and all patents and other publications identified in this specification are incorporated by reference as though fully set forth herein.
Also, as used in the specification including the appended claims, the singular forms “a,” “an,” and “the” include the plural, and reference to a particular numerical value includes at least that particular value, unless the context clearly dictates otherwise. Ranges may be expressed herein as from “about” or “approximately” one particular value and/or to “about” or “approximately” another particular value. When such a range is expressed, another embodiment includes from the one particular value and/or to the other particular value. Similarly, when values are expressed as approximations, by use of the antecedent “about,” it will be understood that the particular value forms another embodiment.
With reference now to the drawing figures, wherein like reference numbers represent corresponding parts throughout the several views,
In example embodiments, the swaths A of liquid (e.g., herbicide in most cases) are preferably projected in a desired direction and distance so as to provide optimum coverage of a target area to be treated. According to some example embodiments, some of the swaths A are configured for only projecting a few feet from the spray head assembly in a generally vertical direction and other swaths A are configured for projecting outwardly at an angle or generally horizontal a plurality of feet from the spray head assembly 10. For example, as depicted in
In example embodiments, the swaths A2 are generally projecting towards a ground surface near the spray head assembly 10 and swaths A1 are projecting further away or outwards from the spray head assembly 10. In some example embodiments, the swaths A can project between 1-200 feet away from the spray head assembly 10. According to the depicted example embodiment, some of the swaths A (e.g., A1) are projecting about 20-35 feet away from the spray head assembly 10 prior to making impact with the ground, and for example, other swaths A (e.g., A2) travel between 2-15 feet before impacting the ground. According to example embodiments, the spray head assembly 10 comprises one or more spray nozzle assemblies mounted thereto so as to be adapted and configured for discharging the liquid (e.g., herbicide) therefrom in a desired direction, distance, and coverage, and without any concern for off-target drift.
In example embodiments, the spray head assembly 10 generally comprises a mounting portion 20, a distribution portion 30, and a nozzle head assembly 80. The mounting portion 20 comprises a generally elongate arm 22 comprising a first end 24 that is generally permanently mounted to a portion of the distribution portion 30 and a second end 26 that is generally extending a distance in a direction generally opposite the first end. Optionally, the first end 24 can be removably mounted to the distribution portion 30. As depicted in
In example embodiments, a pair of openings 27 are defined generally near the second end 26 in a spaced-apart manner, for example, extending through the entirety of the arm 22 so as to permit fasteners and/or other mounting components, hardware, clamps or other engagement mechanisms and/or features to permit engagement with the arm, for example, to mount the spray head assembly 10 according to one example embodiment. For example, according to example embodiments, two bolts are provided for extending through the openings 27 to mount the arm 22 (e.g., to the vehicle V or other desired location) in a generally horizontal orientation. Optionally, other fasteners, clamps, mechanisms, etc. can be provided for mounting the arm in any desired orientation. According to one example embodiment and as depicted in
Preferably, as will be described in greater detail below, the nozzle head assembly 80 is preferably pivotally mounted to the distribution portion, for example, such that the nozzle head assembly 80 and registration plate thereof 92 pivot about an axis X.
In example embodiments, the distribution portion 30 comprises a frame assembly 32 comprising first and second side members 34 and a cross support 36 connecting at least a portion of each of the first and second side members 34 together. According to example embodiments, the first and second side members are generally triangular in shape, for example, wherein a first pair of like corners of the first and second side members 34 are connected by the cross support 36, a second pair of corners of the first and second side members 34 are pivotally connected to a frame assembly 82 of the nozzle head assembly 80 (e.g., via bolts 60), and a third pair of corners of the first and second side members 34 are configured to be connected together by a plate (unshown), for example, comprising a first portion that is sized and shaped to fill in the space defined between the first and second side members 34, and second and third portions extending generally transverse relative to the first portion. In example embodiments, the second and third portions of the plate are configured for mounting to the first and second side members 34.
According to example embodiments, openings are formed in the first portion of the plate so as to receive at least a portion of each of the flow control units 40, 41, 42, 43, 44, for example, so as to provide a sturdy and efficient way to mount the flow control units so as to permit connectors, hoses and/or other coupling conduits to engage inlets of the flow control units 40, 41, 42, 43, 44. Furthermore, mounting the flow control units in this manner provides sufficient space for conduits or tubes 50, 52 to be mounted to outlet ports 46 of the flow control units, for example, thereby permitting a liquid to be delivered from the flow control units, through outlet ports 46 and tubes 50, 52, and through a first or second nozzle 100, 110 to be discharged therefrom (see
As best depicted in
In example embodiments, the nozzle head assembly 80 comprises a frame assembly 82, side members 84, end members 86, and an arcuate registration plate 92 mounted to the frame assembly 82 (see
As best seen in
Moving along the arcuate registration plate 92, the second nozzles 110a-d (air induction nozzles) are mounted to predrilled openings in the plate 92 to define a linear array of four air induction nozzles projecting outwardly along the arcuate surface defined by the plate 92. According to example embodiments, the nozzles 100a-d are configured to be positioned at the midpoint of the plate 92 along its long axis.
As depicted in
In example embodiments, the first end 114 of the main body portion 112 comprises an outer collar comprising internal threads and the second end 116 comprises a collar comprising external threads formed thereon. And the inner reducer portion 130 comprises a first end 132, a second end 134 and a conduit 136 extending therethrough. In example embodiments, an orifice 119 is configured to extend from an outer or external surface of the main body portion 112 to at least a portion of the central conduit 118. In example embodiments, the orifice 119 is positioned so as to be in communication with a low pressure area so as to allow for the introduction of air to the fluid flow, and thus, oxygenate the fluid flowing therethrough such that fluid droplets being dispersed from the nozzle tip 150 (attached to a first end 122 of the secondary body portion 120) output substantially large oxygenated fluid droplets with minimal atomization. In example embodiments, because of the reduced conduit portion 118 of the main body portion 112 and the inner reducer portion 130, the pressure therein drops such that the atmospheric pressure is greater, and thus, air is entrained within an orifice 119 of the main body portion 112 when a fluid is passing through the conduit of the venturi spray nozzle assembly 110 (see
According to example embodiments, the conduit 117 defined at the second end 116 of the main body portion 112 is sized to define a diameter D2, the central conduit 118 is sized to define a diameter D3, and the orifice 119 communicating between an external surface of the main body portion 112 and the central conduit 118 comprises a diameter D4. In example embodiments, the diameter D2 is generally between 0.2-0.5 inches, for example about 0.34 inches according to one example embodiment. The diameter D3 is generally between 0.025-0.330 inches, for example about 0.129 inches according to one example embodiment. And the diameter D4 of the orifice 119 is generally between about 0.01-0.2 inches, for example about 0.07 inches according to one example embodiment. Preferably, the diameter D3 of the central conduit 118 can be sized as desired, for example, less than or greater than 0.129 inches so as to control at least one aspect of the flow volume, for example, depending on the desired output goal or requirements.
In example embodiments, the secondary body portion 120 comprises a first end 122, a second end 124 and a conduit 126 extending therethrough. In example embodiments, the first end 122 comprises internal threads formed along a portion of the conduit 126 and the second end 124 comprises external threads for engagement with the internal threads of the first end 114 of the main body portion 112. In example embodiments, an externally threaded portion of the second end 134 of the inner reducer portion 130 is configured for connecting with the internal threaded portion of the secondary body portion 120. As depicted in
In example embodiments, the nozzle tip 150 comprises a first end 152, a second end 154 and a conduit 155 extending entirely therethrough. A v-shaped cutout or wedge-like reduction is provided at the first end 152 of the nozzle tip 150, for example, so as to provide a flat fan spray pattern. As described above, the nozzle tip 150 comprises an off-the-shelf nozzle (e.g., Model #4U-4040). As similarly described above, some example embodiments of the present invention comprise other nozzle tips connected to the first end of the secondary body portion 120.
In example embodiments, the air induction nozzles 110 are formed from a metal such as brass. According to another example embodiment, the venturi spray nozzle assemblies are formed from other metals, non-metals, plastics, composites, natural materials, synthetic materials, combinations thereof and/or other materials as desired. In a similar manner, any of the components of the roadside spray apparatus 5 and spray head assembly 10 thereof can be formed from any desired material, or for example, can be formed from a combination of two or more materials. According to some example embodiments, one or more components of the apparatus 5 and assembly 10 can be secured together by welding, fasteners, clips, clamps, mounts, clasps, bolts, screws, and/or any other desired mounting components, straps, bars, supports, braces, mechanisms, etc.
Referring back to
Referring back to
For example, according to alternate example embodiments, the flow control units 40, 41 and 42 supply liquid through each of the first nozzle tubes 50 to each of the first, straight stream nozzles 100a-j between about 20-49 psi and flow control units 43, 44 supply liquid through each of the second nozzle tubes 52 to each of the second, air induction nozzles 110a-d between about 21-73 psi. In example embodiments, each of the flow control units 40, 41, 42, 43, 44 are generally configured to comprise a volumetric flow rate of about 3.75 gal/min. In other example embodiments, the volumetric flow rates of any of the flow control units 40-44 can be chosen as desired. According to one example embodiment, all the flow control units are configured to provide the same volumetric flow rate. According to another example embodiment, at least one of the flow control units comprises a volumetric flow rate that is different from the volumetric flow rates of the other flow control units. In another example embodiment, at least three of the flow control units comprise at least some difference with respect to their volumetric flow rate. In some example embodiments, the flow control units can be electronically controlled. According to some example embodiments, the spray head assembly 10 can be mounted to an articulating or movable arm or other mechanism as desired.
As described above, the swaths A2 produced from the second, air induction nozzles 110a-d can preferably be adjusted as desired. Preferably, the second, air induction nozzles 110a-d provide a plurality of benefits such as the introduction of air within the fluid, thereby allowing for the dispersion and discharge of substantially larger oxygenated fluid droplets with minimal atomization (as supported by the extensive testing procedure below). Thus, the present spray head assembly 10 comprising at least one or more second, air induction nozzles 110a-d preferably minimizes, if not entirely eliminates drift.
For example, extensive testing was conducted to measure the present invention's effectiveness in minimizing/eliminating drift. The testing was conducted in North Platte, Nebr. (University of Nebraska) by Mississippi State University. Furthermore, the present invention was tested in coordination (and in the presence of) the Environmental Protection Agency's (EPA) Drift Reduction Technology (DRT) Program to ensure the proper standards were met.
According to testing methods. Dv50 is the droplet diameter for which 50% of the total spray volume is made up of droplets of equal or lesser diameter (average). Dv10 is the droplet diameter for which 10% of the total spray volume is made up of droplets of equal or lesser diameter (average). For agricultural spraying purposes, any droplets under 200 microns in size are considered most prone to drift. For agricultural testing, the goal is to have less than 0.7% of spray droplets at or below 141 microns. Accordingly, as depicted in the charts of
According to another example embodiment, the present invention relates to a method of applying a fluid to a ground surface. According to example embodiments, the method comprises 1) providing a roadside spray apparatus, the roadside spray apparatus comprising a mounting portion, a distribution portion, and a nozzle head assembly pivotally mounted to the distribution portion; 2) providing at least one air induction nozzle for attachment to the nozzle head assembly; 3) providing at least one straight stream nozzle for attachment to the nozzle head assembly, the straight stream nozzle being at least partially spaced apart from the air induction nozzle; 4) fluidly connecting the at least one air induction nozzle and at least one straight stream nozzle to the distribution portion; 5) fluidly connecting the distribution portion to a pump, the pump fluidly connected to a tank comprising a liquid; 6) mounting the roadside spray apparatus to a wheeled vehicle; and 7) pumping the liquid from the tank, through the pump, to the distribution portion, and further through the at least one air induction nozzle and the at least one straight stream nozzle so as to produce at least two swaths of the liquid.
While the invention has been described with reference to preferred and example embodiments, it will be understood by those skilled in the art that a variety of modifications, additions and deletions are within the scope of the invention, as defined by the following claims.
This application claims the benefit of U.S. Provisional Patent Application Ser. No. 62/722,077 filed Aug. 23, 2018, the entirety of which is hereby incorporated herein by reference for all purposes.
Number | Date | Country | |
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62722077 | Aug 2018 | US |