The present invention relates to a robot, a robot control device, and a robot system.
Research and development of a technology of broadening a movable range of a robot has been performed.
In this respect, there has been known a horizontal articulated robot including a first arm that is provided on a base and is rotatable around a first rotational axis, a second arm that is provided on the first arm to be rotatable around a second rotational axis that is parallel to the first rotational axis, and a main axis that is provided on the second arm and extends in a direction parallel to the second rotational axis, in which the second arm is configured to have an arm length as a distance between the second rotational axis and the main axis, which is shorter than an arm length of the first arm as a length of a centerline that straightly connects the first rotational axis and the second rotational axis, the first arm is eccentrical toward one of the rotating directions with respect to the centerline in vicinity of a position at which the centerline intersects with a revolving orbit that is formed around the second rotational axis and has a pivotal radius which is the arm length of the second arm (see JP-A-2013-233653).
In such a horizontal articulated robot, a first arm having a certain length may be possible to be changed to a first arm having a length different from the length of the first arm. In this case, the horizontal articulated robot is capable of performing predetermined work within a movable range corresponding to the length of the first arm. However, since the movable range of the horizontal articulated robot is determined to correspond to a ratio between the length of the first arm and the length of the second arm, it may not be possible for a user to change a movable range of a robot into a desired range corresponding to the length of the first arm.
An aspect of the invention is directed to a robot including: two members that relatively rotate around a rotary shaft, in which the position of the rotary shaft for at least one of the two members is changed.
According to this configuration of the robot, it is possible to change the position of the rotary shaft for at least one of the two members that are included in the robot and relatively rotate around a rotary shaft in the robot. In this manner, in the robot, it is possible to change a movable range into a range desired by a user.
In another aspect of the invention, the robot may be configured such that the two members are an assembly of an arm and a base or an assembly of an arm and an arm.
According to this configuration, the robot includes the two members, and the two members that relatively rotate around a rotary shaft are the assembly of an arm and a base or the assembly of an arm and an arm in the robot. In this manner, in the robot, the position of the rotary shaft with respect to at least one member in the assembly of the arm and the base or at least one member in the assembly of the arm and arm is changed, and thereby it is possible to change the movable range into a range desired by a user.
In another aspect of the invention, the robot may configured such that each of the two members is an arm, and a predetermined position of one of the two members passes above or below the other member such that the two members rotate with respect to each other when viewed in an axial direction of the rotary shaft direction.
According to this configuration, the predetermined position of the one of the two arms passes above or below the other member such that the two members rotate with respect to each other when viewed in the axial direction of the rotary shaft direction. In this manner, in the robot, it is possible to perform work depending on actuation desired by a user.
In another aspect of the invention, the robot may be configured such that the robot further includes a connecting portion that connects the two members to each other and a connecting position between at least one of the two members and the connecting portion is changed.
According to this configuration, the robot includes the two members and the connecting portion that connects the two members which relatively rotate around the rotary shaft and, in the robot, the connecting position between at least one of the two members and the connecting portion can be changed. In this manner, the robot includes the two members, in the robot, the connecting position between the connecting portion and at least one of the two members that relatively rotate around the rotary shaft is changed, and thereby it is possible to change the movable range into a range desired by a user.
In another aspect of the invention, the robot may be configured such that the robot further includes a base and may employ a configuration in which the two members are a first arm that is provided on the base and a second arm that is provided on the first arm, and the second arm is provided on the base on a side of an installation surface with respect to the first arm in the axial direction of the rotary shaft.
According to this configuration of the robot, the second arm is provided on the base on a side of an installation surface with respect to the first arm in the axial direction of the rotary shaft. In this manner, in the robot, it is possible to reduce the size of the robot.
In another aspect of the invention, the robot may be configured to further include a robot control device that is provided in the base and controls the robot.
According to this configuration, the robot control device is provided in the base and controls the robot. In this manner, in the robot, it is possible to reduce an occupation area of a range in which the robot is installed, compared to a case where a robot control device is provided outside the base.
In another aspect of the invention, the robot may be configured such that the second arm is provided with a plurality of through-holes that penetrate through the second arm in the axial direction of the rotary shaft, and an actuation shaft that penetrates through the first through-hole as one of the through-holes and a drive unit that drives the actuation shaft, and layout of wiring that is connected to the drive unit is performed through at least a portion of second through-holes which are one or more through-holes different from the first through-hole of the through-holes.
According to this configuration, the layout of the wiring that is connected to the drive unit is performed through at least a portion of second through-holes which are one or more through-holes different from the first through-hole of the through-holes among the plurality of through-holes that penetrate through the second arm. In this manner, in the robot, it is possible to reduce an occurrence of disconnection of the wiring, compared to a case where wiring is connected to a drive unit through a portion of a joint between the first arm and the second arm.
In another aspect of the invention, the robot may be configured such that a portion or all of the one or more second through-holes are provided with a third through-hole that is connected to the second through-hole in a direction intersecting with an axial direction of the actuation shaft in the second arm.
According to this configuration, a portion or all of the one or more second through-holes are provided with the third through-hole that is connected to the second through-hole in a direction intersecting with an axial direction of the actuation shaft in the second arm. In this manner, in the robot, it is possible to connect the wiring to a device that is desired by a user through the third through-hole.
In another aspect of the invention, the robot may be configured such that the wiring that is connected to an end effector provided on the actuation shaft passes through the third through-hole.
According to this configuration, the wiring that is connected to the end effector provided on the actuation shaft passes through the third through-hole. In this manner, in the robot, it is possible to reduce the portion of the layout of wiring to an outer circumferential portion of the robot of the wiring connected to the end effector. As a result, in the robot, it is possible to reduce the occurrence of disconnection of the wiring that is connected to the end effector.
In another aspect of the invention, the robot may be configured to further include an attachment portion that enables an object to be attached to two or more sites different from each other of sites of the base.
According to this configuration, the attachment portion enables the object to be attached to two or more sites different from each other of sites of the base. In this manner, in the robot, it is possible to attach the object, which is desired by a user, to the site, which is desired by a user.
In another aspect of the invention, the robot may be configured such that at least one of a movable portion and a port to which wiring is connected is provided as the object on the attachment portion.
According to this configuration, at least one of the movable portion and the port to which the wiring is connected is provided as the object on the attachment portion. In this manner, in the robot, it is possible to attach at least one of the movable portion and the port, to which the wiring is connected, to a position that is desired by a user.
In another aspect of the invention, the robot may be configured such that a site to which the attachment portion can be attached includes a first site provided with a first opening and a second site provided with a second opening, and the first opening and the second opening are connected to each other.
According to this configuration, the site to which the attachment portion can be attached includes the first site provided with a first opening and a second site provided with a second opening, and the first opening and the second opening are connected to each other. In this manner, in the robot, it is possible to easily change the site to which the attachment portion is attached, by a user.
Another aspect of the invention is directed to a robot control device that controls the robot described above.
According to this configuration, the robot control device can control the robot of which a movable range can be changed into a range desired by a user. In this manner, the robot control device can cause the robot to perform work within a range desired by a user.
Another aspect of the invention is directed to a robot system including the robot described above; and the robot control device that controls the robot.
According to this configuration, it is possible to change the position of the rotary shaft for at least one of the two members that are included in the robot and relatively rotate around a rotary shaft in the robot. In this manner, in the robot system, it is possible to change the movable range into a range that is desired by a user.
As described above, in the robot and the robot system, it is possible to change the position of the rotary shaft for at least one of the two members that are included in the robot and relatively rotate around a rotary shaft in the robot. In this manner, in the robot and the robot system, it is possible to change the movable range into a range that is desired by a user.
In addition, in the robot control device, it is possible to control a robot of which the movable range can be changed into a range that is desired by a user. In this manner, the robot control device can cause the robot to perform work within a range desired by a user.
The invention will be described with reference to the accompanying drawings, wherein like numbers reference like elements.
Hereinafter, an embodiment of the invention will be described with reference to the figures.
First, a configuration of a robot 1 is described.
The base B is installed on an installation surface such as a floor or a wall surface. Hereinafter, for convenience of description, in a direction orthogonal to the installation surface, a direction from the robot 1 to the installation surface is referred to as a downward direction, and a direction opposite to the downward direction is referred to as an upward direction in the following description. Hereinafter, as an example, a case where the downward direction matches the negative direction of a Z axis in a robot coordinate system RC of the robot 1 will be described. In this configuration, the downward direction may not match the negative direction.
As illustrated in
The movable unit A includes a first arm A1 that is supported by the base B to be rotatable around the first axis AX1, a second arm A2 that is supported by the first arm A1 to be rotatable around the second axis AX2, and a shaft S that is supported by the second arm A2 to be rotatable around a third axis AX3 and translating in an axial direction of the third axis AX3. In this example, the first axis AX1 to the third axis AX3 are axes parallel to the Z axis in the robot coordinate system RC. Some or all of the first axis AX1 to the third axis AX3 may be axes which are nonparallel to the Z axis. Hereinafter, for convenience of description, in the robot coordinate system RC, a direction along an XY plane as the direction from the first axis AX1 to the second axis AX2, is referred to as a first frontward direction, and a direction along the XY plane as the direction from the second axis AX2 to the first axis AX1, is referred to as a first rearward direction. In addition, hereinafter, in the robot coordinate system RC, a direction along the XY plane as the direction from the second axis AX2 to the third axis AX3 is referred to as a second frontward direction, and a direction along the XY plane as the direction from the third axis AX3 to the second axis AX2 in the direction along the XY plane, is referred to as a second rearward direction.
The shaft S is a shaft body having a cylindrical shape. A circumferential surface of the shaft S is provided with both of a ball screw groove (not illustrated) and a spline groove (not illustrated). The circumferential surface of the shaft S may not be provided with the spline groove, but may be configured to be provided with the ball screw groove. The shaft S is provided to penetrate through an end portion of the second arm A2 on a side (that is, a side of the second frontward direction) opposite to the first arm A1 of the end portions thereof in a Z-axis direction in the robot coordinate system RC. In addition, an end effector is attachable to a lower end portion of the end portions of the shaft S. The end effector may be an end effector that is capable of holding an object, or another end effector that is capable of suctioning an object with air, magnetic force, or the like, or may be still another end effector. The shaft S is an example of an actuation shaft.
The first arm A1 includes an arm member having a length, which is desired by a user, of a plurality of types of arm members having different lengths from each other. The length is a length in the first front direction in a case where the robot 1 includes the arm member. In other words, the user can replace the arm member included in the first arm A1 with any of the plurality of types of arm members.
Hereinafter, as an example, a case where the plurality of types of arm members, which are replaceable in the first arm A1, have the same shape as each other except for the length will be described. For example, each of the plurality of types of arm members has a substantially rectangular parallelepiped shape. Instead, each of the plurality of types of arm members may have another shape such as a cubic shape, a cylindrical shape, or a polyhedral shape. In this configuration, some or all of the plurality of types of the arm members may be configured to have shapes different from each other.
In addition, in a case where the top surface and the underside of each of the plurality of types of arm members, which are replaceable in the first arm A1 are provided in the first arm A1, the top surface and the underside are parallel to the XY plane in the robot coordinate system RC. One or both of the top surface and the underside may be nonparallel to the XY plane. In the example illustrated in
The top surface (in the example illustrated in
In this example, since the first arm A1 rotates around the first axis AX1, the first arm moves in a horizontal direction. The horizontal direction is a direction orthogonal to the vertical direction in one example. In other words, in this example, the horizontal direction is a direction along the XY plane in the robot coordinate system RC. The first arm A1 is caused to rotate around the first axis AX1 by a motor 41 included in the base B. In other words, the first axis AX1 is an axis that matches a rotary shaft of the motor 41 and is an axis representing the rotational center of each of two members (in this example, the first arm A1 and the base B), which relatively rotate from each other in response to the rotation of the motor 41. In
In addition, a connecting portion C1 that connects the base B and the first arm A1 is provided at an end portion of the first arm A1 on the side of the base B (that is, the side in the first rearward direction) of the end portions thereof. In
In addition, a connecting portion C2 that connects the first arm A1 and the second arm A2 is provided on the underside of an end portion of the first arm A1 on the side opposite to the base B (that is, the side in the first rearward direction) of the end portions thereof. The connecting portion C2 includes a pinching portion D21 that pinches (holds) the second arm A2 from above and a support D22 that supports the pinching portion D21. In addition, the support D22 includes a motor 42. Instead of a configuration of pinching the second arm A2 from above, the pinching portion D21 may be configured to hold the second arm A2 by another method. The pinching portion D21 is caused to rotate around the second axis AX2 by the motor 42 included in the support D22. In other words, the pinching portion D21 is rotatable along with the second arm A2 around the second axis AX2 with respect to the support D22. The support D22 is fixed to the first arm A1 not to relatively move with respect to the first arm A1. The support D22 may be relatively movable with respect to the first arm A1. In addition, the connecting portion C2 may be configured to be provided on the top surface of the end portion of the first arm A1 on the side opposite to the base B (that is, the side in the first frontward direction) of the end portions thereof. In this case, the second arm A2 is supported on the top surface of the first arm A1.
The second arm A2 includes an arm member A21. The arm member A21 is a member having a substantially rectangular parallelepiped shape. Instead, the shape may be another shape such as a cubic shape, a cylindrical shape, or a polyhedral shape. The top surface and the underside of the arm member A21 is parallel to the XY plane in the robot coordinate system RC. The top surface and the underside may be nonparallel to the XY plane.
The top surface of the arm member A21 is provided with one or more covers that covers at least a part of the top surface. In the example illustrated in
The second arm A2 is pinched by the pinching portion D21 described above from above. In addition, the second arm A2 is fixed to the pinching portion D21 with a screw, a bolt, or the like. In this case, a side surface of the arm member A21 included in the second arm A2 is provided with a plurality of screw holes (fastening holes). The second arm A2 may be configured to be fixed to the pinching portion D21 by another method.
In this example, since the second arm A2 rotates around the second axis AX2, the second arm moves in the horizontal direction. The second arm A2 is caused to rotate along with the pinching portion D21 around the second axis AX2 by the motor 42 included in the support D22 described above. In other words, the second axis AX2 is an axis that matches a rotary shaft of the motor 42 and is an axis representing the rotational center of each of two members (in an example thereof, the second arm A2 and the first arm A1), which relatively rotate from each other in response to the rotation of the motor 42. In
In addition, the second arm A2 includes the motors 43 and 44 and supports the shaft S. A ball screw nut provided in an outer circumferential portion of a ball screw groove of the shaft S is caused to rotate by a timing belt or the like, and thereby the motor 43 causes the shaft S to move (be lifted and lowered) in the vertical direction. A ball spline nut provided in an outer circumferential portion of a spline groove of the shaft S is caused to rotate by a timing belt or the like, and thereby the motor 44 causes the shaft S to rotate around the third axis AX3. In
Hereinafter, as an example, a case where all of the motors 41 to 44 have the same configuration will be described. Some or all of the plurality of the motors 41 to 44 may be the motors having different configurations from each other.
In addition, a distance dz from the top surface of the arm member A21 to the underside of the arm member (in the example illustrated in
In addition, since the second arm A2 is provided below the first arm A1 in the robot 1, a length of the base B in the vertical direction of the lengths of the base is longer, compared to a case where the second arm A2 is provided above the first arm A1. Therefore, in the robot 1, since a space inside the base B is broadened, compared to the case, a robot control device 30 may be easily installed in the internal space of the base B. Hereinafter, as an example, a case where the robot control device 30 is installed in the space in the robot 1 will be described. In this case, the robot 1 can occupy a small occupation area in a range in which the robot 1 is installed, compared to a case where the robot control device 30 is provided outside the base B. The robot 1 may be configured to have the robot control device 30 that is separately and externally installed from the robot 1, instead of the configuration of the internal robot control device 30.
Here, in this example, since the robot control device 30 is installed in the internal space of the base B, a tube T1 that connects the base B and the cover CV11 is provided to the base B and the cover C11. The tube T1 is a tube through which various types of wiring connected from the robot control device 30 to each of the motors 42 to 44 pass. Hereinafter, for convenience of description, a surface, on which the tube T1 is provided, of the surfaces of the base B is referred to as a back surface of the base B.
The robot 1 may be configured to include some or all of an imaging unit (camera), an end effector, and various types of sensors such as a gyroscope sensor or a force sensor.
The robot control device 30 is a controller that controls the robot 1. The robot control device 30 actuates the robot 1 based on an actuation program that has been stored by a user in advance. In this manner, the robot control device 30 can cause the robot 1 to perform predetermined work.
Hereinafter, a movable range of the robot 1 is described. In an example thereof, the movable range of the robot 1 is a range in a case where the robot 1 is viewed from the first viewpoint, as a range in which the lower end portion of the shaft S (or the third axis AX3) is movable. Instead, the movable range of the robot 1 may be a range in which an end effector is movable in the range obtained in this case. In this case, the end effector is attached to the lower end portion.
Here, the movable range of the robot 1 is determined depending on a ratio between the length of the first arm A1 and the length of the second arm A2. Therefore, in the robot 1, the arm member A1 of the first arm A1 is replaced with an arm member having a length different from the length of the arm member A11, and thereby it is possible to change the length of the first arm A1. In this manner, it is possible for a user to change the movable range of the robot 1.
In a case where the arm member of the first arm A1 is replaced with the arm member A12 from the arm member A11, the movable range of the robot 1 is set to a range RA1 illustrated in
Here, in the robot 1 in an example thereof, it is possible to change the position of the second axis AX2 with respect to at least one member of an assembly of the first arm A1 and the second arm A2. Specifically, in the robot 1, a pinching position of the second arm A2 by the pinching portion D21 is changed, and thereby the second arm A2 can be caused to slide in the second frontward direction or the second rearward direction with respect to the pinching portion D21. In other words, in the robot 1, it is possible to change the position of the second axis AX2 with respect to the second arm A2. In this manner, in the robot 1, the radius of the outer circumference of the movable range is increased, and it is possible to reduce the radius of the circumference representing the non-movable range. In order to realize this, each of two surfaces of the arm member A21 which are orthogonal to a transverse direction of the surfaces of the arm member A21 is provided with a plurality of screw holes (fastening holes) corresponding to each of the pinching portions of the second arm A2 by the pinching portion D21. A user selects the pinching position that the user desires, and the second arm A2 is fixed to the pinching portion D21 by using the screw holes corresponding to the selected pinching portion. In this manner, it is possible for the user to change the position of the second axis AX2 with respect to the second arm A2 in the robot 1. Another configuration such as a configuration, in which a rail is provided on the two surfaces, instead of the plurality of screw holes, or a configuration in which the second arm A2 is caused to slide in the second frontward direction or the second rearward direction with respect to the pinching portion D21 may be employed. In addition, the robot 1 may have a configuration of including a mechanism unit that causes the second arm A2 to slide in the second frontward direction or the second rearward direction with respect to the pinching portion D21. In this case, the user manually drives or the robot control device 30 performs controlling to drive the mechanism unit, and the second arm A2 is caused to slide in the second frontward direction or the second rearward direction with respect to the pinching portion D21.
In addition,
In a case where the second arm A2 is caused to slide in the second frontward direction with respect to the pinching portion D21 in the robot 1 illustrated in
Instead of a configuration in which it is possible to change the movable range of the robot 1 by changing the position of the second axis AX2 with respect to the second arm A2, the robot 1 may have a configuration in which it is possible to change the movable range of the robot 1 by changing the position of the second axis AX2 with respect to the first arm Al. For example, the robot 1 may have a configuration in which the support D22 is caused to slide in the first frontward direction or the first rearward direction with respect to the first arm A1, and thereby it is possible to change the position of the second axis AX2 with respect to the first arm A1. In this case, for example, a rail is provided on the underside of the first arm A1 in the longitudinal direction of the first arm A1. The support D22 can be caused to slide along the rail and can be fixed to the rail with a bolt or the like. The robot may have a configuration in which, instead of the rail, another member that causes the support D22 to slide in the first frontward direction or the first rearward direction with respect to the first arm A1 is provided on the underside. In addition, the robot may have a configuration in which a mechanism unit that causes the support D22 to slide in the first frontward direction or the first rearward direction with respect to the first arm A1 is provided on the underside. In this case, the robot control device 30 performs controlling to drive the mechanism unit and causes the support D22 to slide in the first frontward direction or the first rearward direction with respect to the first arm A1.
In addition, instead of a configuration in which it is possible to change the movable range of the robot 1 by changing the position of the second axis AX2 with respect to the second arm A2, the robot 1 may have a configuration in which it is possible to change the movable range of the robot 1 by changing the position of the first axis AX1 with respect to the first arm A1.
In an example illustrated in
Here, in the robot 1, in a case where the position of the first axis AX1 is changed with respect to the first arm A1, a portion of the portions of the first arm A1 on a side in the first rearward direction may project in a side in the first rearward direction from a surface on the side in the first rearward direction of the surfaces of the base B. A portion of the first arm A1 as a portion surrounded by a dotted line W1 in
In addition, the robot may have a configuration in which, when the user changes the position of the second axis AX2 with respect to the second arm A2, the connecting portion C2 causes the second arm A2 to slide upward or downward along the second axis AX2.
In addition, the robot may have a configuration in which, when the user changes the position of the second axis AX2 with respect to the second arm A2, the connecting portion C2 causes the second arm A2 to rotate around the second axis AX2.
As described above, in the robot 1, it is possible to change the position of the second axis AX2 with respect to at least one of the second arm A2 and the first arm A1 which relatively rotate around the second axis AX2, and it is possible to change the position of the first axis AX1 with respect to at least one of the first arm A1 and the base B which relatively rotate around the second axis AX2. The robot 1 may have a configuration in which it is possible to change at least one of the position of the second axis AX2 with respect to at least one of the second arm A2 and the first arm A1, which relatively rotate around the second axis AX2, and the position of the first axis AX1 with respect to at least one of the first arm A1 and the base B, which relatively rotate around the second axis AX2.
In addition, the robot 1 may be configured to have one arm, that is, only the first arm.
In addition, a connecting portion C3 that connects the base B and the second arm A2 is provided at an end portion on the side of the base B (that is, the side in the second rearward direction) of the end portions of the second arm A2 illustrated in
For example, in the robot 2, it is possible to change the position of the first axis AX1 with respect to the second arm A2 by the method described in
In a case where the robot 1 described above is a vertical articulated robot having six or more axes, each of one or more bending joints included in the vertical articulated robot changes the position of the rotary shaft of the bending joint with respect to at least one of the two members connected to the bending joint in the vertical articulated robot, and thereby it is possible to change the movable range of the vertical articulated robot into a movable range desired by the user.
As described above, in the robot 1 (or the robot 2), it is possible to change the position of the rotary shaft for at least one of the two members that relatively rotate around the rotary shaft in the robot 1 (or the robot 2). In addition, the robot 1 (or the robot 2) includes the two members, and the two members that relatively rotate around a rotary shaft are the assembly of an arm and a base or the assembly of an arm and an arm in the robot 1 (or the robot 2). Specifically, as described above, in the robot 1, it is possible to change the position of the rotary shaft with respect to at least one of the assembly (in the example described above, the assembly of the first arm A1 and the second arm A2) of an arm and another arm which relatively rotate around a certain rotary shaft (in the example described above, the second axis AX2). In addition, in the robot 1, it is possible to change the position of the rotary shaft with respect to at least one of the assembly of an arm and a base (in the example described above, the assembly of the first arm A1 and the base B) which relatively rotate around a certain rotary shaft (in the example described above, the first axis AX1). In addition, in the robot 2, it is possible to change the position of the rotary shaft with respect to at least one of the assembly of an arm and a base (in the example described above, the assembly of the second arm A2 and the base B) which relatively rotate around a certain rotary shaft (in the example described above, the first axis AX1). As described above, in the robot (the robot 2), the position of the rotary shaft with respect to at least one member in the assembly of the arm and the base or at least one member in the assembly of the arm and arm is changed, and thereby it is possible to change the movable range into a range desired by a user.
In addition, in the robot 1, a predetermined position (in the example described above, the position of the second arm A2, at which the shaft S is provided) of one of the two arms (in the example described above, the first arm A1 and the second arm A2) passes above or below the other member such that the arms rotate with respect to each other when viewed in an axial direction (for example, the first viewpoint described above) of the rotary shaft (in the example described above, the second axis AX2). In this manner, in the robot 1, it is possible to perform work depending on actuation desired by a user.
In addition, in the robot 1 (or the robot 2), the robot 1 includes the two members and the connecting portion (in the example described above, each of the connecting portion C1 and connecting potion C2) that connects the two members which relatively rotate around the rotary shaft is provided, the connecting position between at least one of the two members and the connecting portion can be changed. In this manner, the robot 1 includes the two members, in the robot 1, the connecting position between the connecting portion and at least one of the two members that relatively rotate around the rotary shaft is changed, and thereby it is possible to change the movable range into a range desired by a user.
In addition, in the robot 1, the second arm A2 is provided on a side of an installation surface of the base B with respect to the first arm A1 in the axial direction of the second axis AX2. In this manner, in the robot 1, it is possible to reduce the size of the robot 1.
In addition, in the robot 1, the robot control device 30 is provided in the base B and controls the robot 1. In this manner, in the robot 1, it is possible to reduce an occupation area of a range in which the robot 1 is installed, compared to a case where the robot control device 30 is provided outside the base B.
Hereinafter, a layout of wiring of the robot 1 will be described with reference to
However, in a case where the layout of the wiring is performed through the space between the motor and the inner wall of the member, in which the motor is installed, the wiring is highly likely to have a problem due to heat of the motor when the wiring comes into contact with the motor. In order to reduce the occurrence of the problem of the wiring, there is a method of reducing an amount of heat generation of the motor. However, in this method, the manufacturing costs of the robot are likely to increase. In addition, in this case, the wiring may be disconnected due to contact of the wiring with another object. The other object includes the inner wall.
For example, in order to reduce the occurrence of the problem, as illustrated in
In an example thereof, there is a gap between the lower end portion of the cylindrical portion T2 and the top surface of the arm member A21. In other words, the cylindrical portion T2 is fixed to the through-hole provided in the cover CV3. In addition, the second arm A2 is provided with the cylindrical portion T2 such that the central axis of the cylindrical portion T2 matches the third axis AX3. The cylindrical portion T2 is provided with one or more through-holes that penetrate through the cylindrical portion T2 along the central axis. In addition, the shaft S is inserted into one of the through-holes.
In addition, in the robot 3, a cover CV12 is provided with a hole through which the wiring layout from the inside of the first arm A1 is drawn out to the outside of the first arm A1. The tube T3 that connects the hole and the upper end portion of the cylindrical portion T2 is provided in the hole and on the upper end portion of the cylindrical portion T2. In this manner, in the robot 3, the layout of various types of wiring that are connected from the robot control device 30 to each of the motors 43 and 44 is performed in this order from the inside of the base B, the insides of the tube T1 and the first arm A1, the tube T3, and the cylindrical portion T2, to the inside of the cover CV2. A line CL in
Examples of the various types of wiring that is connected from the robot control device 30 to each of the motors 43 and 44 in the robot 3 include a power line through which power is supplied to each of the motors 43 and 44 and a signal line through which a control signal that controls each of the motors 43 and 44 is transmitted. The robot may have a configuration in which the wiring may include other wiring such as a power line through which power is supplied to an end effector or a signal line through which a control signal that controls the end effector is transmitted.
Here,
In addition, the through-hole H1 is a through-hole formed in the cylindrical portion T2 such that the central axis of the through-hole H1 matches the third axis AX3. As described above, the shaft S is inserted into the through-hole H1. In
The through-hole H2 is a through-hole into which signal lines that are connected from the robot control device 30 to each of the motor 43 and motor 44 are inserted. In an example thereof, an inner diameter of the through-hole H2 is smaller than the inner diameter of the through-hole H1. The inner diameter of the through-hole H2 may be equal to or larger than the inner diameter of the through-hole H1. Each of the signal lines that are connected from the robot control device 30 to each of the motor 43 and motor 44 can be connected by a user through the inside of the first arm A1, the tube T3, and the through-hole H2 in this order to each of the motors 43 and 44. Instead of the signal line, the wiring that is inserted into the through-hole H2 may be other wiring such as power lines that are connected from the robot control device 30 to each of the motor 43 and motor 44.
The through-hole H3 is a through-hole into which power lines that are connected from the robot control device 30 to each of the motor 43 and motor 44 are inserted. In an example thereof, an inner diameter of the through-hole H3 is smaller than the inner diameter of the through-hole H1. The inner diameter of the through-hole H3 may be equal to or larger than the inner diameter of the through-hole H1. Each of the power lines that are connected from the robot control device 30 to each of the motor 43 and motor 44 can be connected by a user through the inside of the first arm A1, the tube T3, and the through-hole H3 in this order to each of the motors 43 and 44. Instead of the power lines, the wiring that is inserted into the through-hole H3 may be other wiring such as signal lines that are connected from the robot control device 30 to each of the motor 43 and motor 44.
The through-hole H2 and the through-hole H3 may have different inner diameter from each other or may have the same inner diameter as each other. In the example illustrated in
Here, in the robot 3, it is desirable that the central axes of the through-holes H1 to H3 are aligned in the second frontward direction. In this manner, the robot 3 can reduce vibration or the like based on an inertia moment of the second arm A2 and stabilize the actuation of the second arm A2. In a case where two, four, or more through-holes are formed in the cylindrical portion T2, the central axes of the through-holes are arranged in a positional relationship corresponding to the number of the through-holes, and thereby it is possible to reduce vibration or the like based on an inertia moment of the second arm A2 and to stabilize the actuation of the second arm A2. In the robot 3, the central axes of the through-holes H1 to H3 may not be aligned in the second frontward direction.
As described above, in the robot 3, the cylindrical portion T2 is provided with through-holes corresponding to the types of wiring in the robot 3. In this manner, in the robot 3, it is possible to reduce an occurrence of intertwinement of the wiring. In addition, in the robot 3, the user checks which hole formed in the cylindrical portion T2 the layout of the wiring is performed from, and thereby it is possible to reduce the occurrence of misconnection of the wiring.
In other words, in the robot 3, through at least a portion of second through-holes (in the example described above, each of the through-holes H2 and H3) which are one or more through-holes different from the first through-hole (in the example described above, the through-hole H1) of the plurality of through-holes that penetrate through the second arm A2 (in the example described above, the cylindrical portion T2 provided in the second arm A2), the layout of the wiring (in the example described above, each of the power supply line and signal line), which is connected to the drive unit (in the example described above, each of the motors 43 and 44) is performed. In this manner, in the robot 3, it is possible to reduce the occurrence of disconnection of the wiring, compared to a case where wiring is connected to a drive unit through a portion (in the example described above, the inside of the connecting portion C2) of a joint between the first arm A1 and the second arm A2.
In addition, in a robot (for example, a robot in the related art) that is different from the robot 3, in a case where the layout of various types of wiring is performed to the inside of the second arm A2 through the inside of the connecting portion C2, a portion of a space between the motor 42 and the inner wall of the support D22 needs to be increased to the extent that the wiring passes therethrough. However, in the robot 3, since the wiring does not pass through the portion, it is possible to reduce the portion. As a result, it is possible to reduce amounts of an increase in manufacturing costs, an increase in range in which the wiring comes into contact with the robot 3 while the robot is actuated, an increase in weight, and an increase in size of the robot 3.
In addition, in the robot 3, it is possible to perform the layout of the various types of wiring that are connected to a desired device that is desired to be provided in the robot 3 by the user of the various types of wiring that are connected to the end effector or the like through the same path as that of the wiring for driving the robot 3 (in the example described above, each of the power line and the signal line that are connected to each of the motors 43 and 44). In this manner, the user can prevent the wiring from intertwining while the layout of the various types wiring that are connected to the end effector and the wiring for driving the robot 3 is performed through substantially the same path.
The robot 3 may have a configuration in which, through the through-hole H2 described above (that is, the through-hole, into which the shaft S is not inserted, of the through-holes formed in the cylindrical portion T2), the second arm A2 is provided with a through-hole which is connected to the through-hole H2 in a direction in the second arm A2 which intersects with the direction along the central axis of the shaft S. In addition, the robot 3 may have a configuration in which, through the through-hole H3 described above (that is, the through-hole, into which the shaft S is not inserted, of the through-holes formed in the cylindrical portion T2), the second arm A2 is provided with a through-hole which is connected to the through-hole H3 in a direction in the second arm A2 which intersects with the direction along the central axis of the shaft S. Hereinafter, for convenience of description, the through-hole is referred to as a horizontal through-hole.
In an example thereof, in the robot 3, there is no gap between the lower end portion of the cylindrical portion T2 and the top surface of the arm member A21. In other words, the cylindrical portion T2 is fixed to the arm member A21. The robot 3 may have a configuration in which there is a gap between the lower end portion of the cylindrical portion T2 and the top surface of the arm member A21. Here, in an example illustrated in
In the example illustrated in
By using the formed horizontal through-hole H4, each of the signal lines that are connected from the robot control device 30 to each of the motor 43 and motor 44 can be connected by a user through the inside of the first arm A1, the tube T3, the through-hole H2, and the horizontal through-hole H4 in this order to each of the motors 43 and 44. In this case, each of the power lines that are connected from the robot control device 30 to each of the motor 43 and motor 44 can be connected by a user through the inside of the first arm A1, the tube T3, the through-hole H2, and the horizontal through-hole H4 in this order to each of the motors 43 and 44.
In addition, by using the horizontal through-hole H5, the various types of wiring that are connected to the end effector from the robot control device 30 can be connected by the user through the inside of the first arm A1, the tube T3, the through-hole H3, the horizontal through-hole H5 and the outside of the second arm A2 in this order to the end effector. As a result, in the robot 3, the wiring does not need to pass through the through-hole formed in the shaft S by the user. As a result, in the robot 3, it is possible to reduce an occurrence of wear, disconnection, or the like of the wiring due to the actuation of the shaft S.
As described above, in the robot 3, through a portion or all of one or more second through-holes (in the example described above, the through-holes H2 and H3) in the second arm A2, the second arm A2 is provided with the third through-hole (in the example described above, each of the horizontal through-holes H4 and H5) which is connected to the second through-hole in a direction intersecting with the axial direction of the actuation shaft (in the example described above, the shaft S). In this manner, in the robot 3, it is possible to connect the wiring to a device that is desired by a user through the horizontal through-hole.
In addition, in the robot 3, the wiring that is connected to the end effector provided on the shaft S passes through the horizontal through-hole (in the example described above, the horizontal through-hole H5). In this manner, in the robot 3, it is possible to reduce the portion of the layout of the wiring to an outer circumferential portion of the robot of the wiring connected to the end effector. As a result, in the robot 3, it is possible to reduce the occurrence of the disconnection of the wiring that is connected to the end effector.
Base Included in Robot
Hereinafter, the base B of the robot 1 will be described. In a case where the robot control device 30 is internally installed to the robot 1, an attachment portion provided with various types of ports that connect the various types of wiring for connecting another device to the robot control device 30 installed in the robot 1, is attached to the base B. In addition, in a case where the robot control device 30 is externally installed in the robot 1, an attachment portion provided with various types of ports that connect the various types of wiring for connecting the robot 1 and the robot control device 30, is attached to the base B.
In a robot (for example, a robot in the related art) different from the robot 1, the attachment portion is often provided at any position of the back surface as a surface that is most separated from a working region of the robot of the underside of the base or the surfaces of the base included in the robot. Here, in a case where a surface of the base, to which the attachment portion is attached, of the surfaces of the base is changed to another surface of the base in the robot, a new member needs to be attached to the base in some cases. As a result, in the robot, it is difficult for the user to change the surface of the base, to which the attachment portion is attached, of the surfaces of the base to another surface of the base in the robot at a desired timing for the user in some cases. In addition, a manufacturer that manufactures the robot needs to individually manufacture the base and the member as desired by the user. As a result, the manufacturing costs, an inventory volume, and the like of the robot are increased in some cases.
In order to reduce the occurrence of such problems, in the robot 1 in an example thereof, the base B includes an attachment portion L1 that enables an object to be attached to two or more sites different from each other of the sites of the base B. In this manner, in the robot 1, it is possible to attach the object, which is desired by a user, to the site, which is desired by a user. Hereinafter, for convenience of description, the base B including the attachment portion L1 is referred to as a base BB. In addition, in the robot 1, a port PT, to which the wiring is connected, is provided as the object on the attachment portion L1. In this manner, in the robot 1, there is no need to manufacture an additional member that is attached to the base BB in order to change the position of the base BB to which the port is attached as desired by the user, and thus it is possible to reduce the amounts of an increase in manufacturing costs and an increase in inventory volume. The robot 1 may have a configuration in which, instead of the port PT to which the wiring is connected, a movable portion A is provided as the object to an attachment portion L1. In this case, in the robot 1, it is possible to attach the movable portion A to the site of the base BB, which is desired by a user. In addition, the robot 1 may have a configuration in which both of the port PT and the movable portion A are provided as the objects to the attachment portion L1. In this case, the attachment portion L1 may have both of a portion, to which the port PT is provided, and a portion, to which the movable portion A is attached, separately or may have the portions integrally.
Hereinafter, a specific example of a configuration of the base BB will be described with reference to
The user can attach the member PL1 to any one of the site PX1 and the site PX2 and attach the member PL2 to the other site depending on a place where the robot 1 is installed. In other words, the user can switch between the members PL1 and PL2 depending on the place where the robot 1 is installed.
In a case where the partition XX1 is not formed in the housing BD, as illustrated in
In addition, as illustrated in
As illustrated in
In addition, the L-shaped member illustrated in
The robot 1 may have a configuration in which the attachment portion that enables the port PT to be attached to three or more sites different from each other of the base BB. In addition, the robot 1 may have a configuration in which each of the port PT and the movable portion A is attachable to two or more sites different from each other of the base BB. In this case, the port PT and the movable portion A are provided on respective attachment portions different from each other.
In addition, the site PX1 described above is an example of the first site and the site PX2 described above is an example of the second site. In addition, the opening HD1 described above is an example of the first opening and the opening HD2 is an example of the second opening.
As described above, the robot 1 includes the base (in the example described above, the base BB) and an attachment portion (in the example described above, the attachment portion L1 configured to have the members PL1 and PL2) which enables the object (in the example described above, each of the port PT and the movable portion A) to be attached to two or more sites (in the example described above, the site PX1 and the site PX2) different from each other of the sites of the base. In this manner, in the robot 1, it is possible to attach the object, which is desired by a user, to the site, which is desired by the user.
In addition, in the robot 1, the attachment portion is provided with at least one of the port (in the example described above, the port PT) that connects the wiring and the movable portion (in the example described above, the movable portion A). In this manner, in the robot 1, it is possible to attach, to a position that is desired by a user, at least one of the movable portion and the port to which the wiring is connected.
In addition, in the robot 1, a site to which the attachment portion is attachable includes the first site (in the example described above, the site PX1) provided with the first opening (in the example described above, the opening HD1) and the second site (in the example described above, the site PX2) provided with the second opening (in the example described above, the opening HD2), and the first opening and the second opening are connected to each other. In this manner, in the robot 1, it is possible to easily change the site to which the attachment portion is attached, by a user.
As described above, the embodiment of the invention is described in detail with reference to the figures; however, a specific configuration is not limited to the embodiment, and modification, replacement, removal, or the like may be performed without departing from the gist of the invention.
The entire disclosure of Japanese Patent Application No. 2016-240275, filed Dec. 12, 2016 is expressly incorporated by reference herein.
Number | Date | Country | Kind |
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2016-240275 | Dec 2016 | JP | national |