The disclosed embodiment relates to a robot system.
Various proposals on robot systems have been made for improving the efficiency of a production line by allowing a predetermined processing work for a workpiece to be processed that has been conventionally made by a person, for example, in a production line for processed products to be performed by a robot.
An example of the robot system is one that allows a processing work of sticking a tape member such as a masking tape or a protective tape to a predetermined position of the workpiece to be performed by a robot (see, for example, Japanese Patent Application Laid-open No. 2008-285285). In the robot system of Japanese Patent Application Laid-open No. 2008-285285, the stuck tape member is finally removed by a worker's hand.
In the robot system, however, there is a room for further improvement in efficiency for removal by manpower of a tape member stuck on a workpiece.
A robot system according to an aspect of an embodiment includes a robot and a controller. The robot includes a robot hand provided with one set of gripping claws that hold a tape member stuck on a workpiece to be processed. The controller instructs the robot to perform operation of peeling off the tape member while holding an end of the tape member with the gripping claws.
A more complete appreciation of the invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
Embodiments of the robot system disclosed in the present application will be described in more detail with reference to the accompanying drawings. It should be noted that the present invention is not limited to the embodiments described below.
In the following description, a workpiece to be processed is a substrate for electronic devices to which electronic components have been soldered in a previous step. Further, the following description will be made by taking as an example a robot system that performs processing which comprises peeling off a masking tape previously stuck on a substrate for masking in soldering and cutting an excessive lead wire extended from an electronic component. Further, in the following description, the substrate is sometimes described as a “workpiece”.
As illustrated in
Further, in the robot system 1, a controller 60 is provided outside the cell 2. The controller 60 is connected to various devices such as the transporter 10, the first robot 20, and the second robot 40 so that information can be transmitted.
The controller 60 is a controller that regulates operation of connected various devices and is constituted by various control instruments and arithmetic processors, a storage device and the like. Details of the controller 60 will be described later with reference to
In
The transporter 10 is a unit that is provided parallel to and along a transport direction in the drawing, that has a pair of guides 11 with spacing therebetween being variable, and that transports a workpiece W while restricting the movement of the workpiece W present in an area between the pair of guides 11 toward the spacing by the pair of guides 11.
The transporter 10 sandwiches and holds the workpiece W by the pair of guides 11 at a working position wp1 of the first robot 20 and at a working position wp2 of the second robot 40. The transporter 10 will be described in more detail later with reference to
Here the workpiece W will be described.
As illustrated in
An explanation will be again made on
The first robot 20 further includes a jetting unit 22 that jets air from near a front end of the gripping claws in the hand 21. The first robot 20 peels off the masking tape Tp from the workpiece W with the gripping claws, and the peeled masking tape Tp is blown away toward the tape housing 30 by air jetted from the jetting unit 22 to remove the masking tape Tp. The tape housing 30 is a housing that is open toward the first robot 20.
The construction and operation of the first robot 20 will be described in more detail later with reference to
The second robot 40 is a single-arm manipulator that receives an instruction of operation from the controller 60 and is operated to cut an excessive lead wire Ld of the workpiece W. The second robot 40 includes a hand at a terminal movable part of an arm. The hand 41 includes a cutting tool that cuts the lead wire Ld. For example, an air nipper is suitable as the cutting tool.
The second robot 40 includes a suction unit 42 that suctions sections of the cut lead wire Ld (hereinafter described as “lead section”). The suction unit 42 includes a suction tube tb connected to a lead section housing 50, and the lead section suctioned by the suction unit 42 is housed in the lead section housing 50 through the suction tube tb.
The construction and operation of the second robot 40 will be described in more detail later with reference to
The robot system 1 includes a camera which is not illustrated in
Next, a block configuration of a robot system 1 in an embodiment will be described with reference to
For an explanation with reference to
As illustrated in
The control unit 61 performs the whole control of the controller 60. The workpiece information acquisition unit 61a receives imaged data on the workpiece W from the camera 70 and performs matching the received imaged data and the workpiece identification information 62a to identify the type of the workpiece W that is a work to be processed.
Here the workpiece identification information 62a is information that identifies the type of the workpiece W such as the shape and dimension of the workpiece W and the position and number of holes in the workpiece W. The workpiece identification information 62a is previously registered in the storage unit 62.
The camera 70 is provided, for example, at a ceiling of the cell 2 and near the first robot 20 and the second robot 40, and, in each step in the inside of the cell 2, an image of the workpiece W is taken based on an instruction from the instruction unit 61b.
Based on imaged data of the camera 70, the workpiece information acquisition unit 61a also acquires the state of the workpiece W such as the absence or presence of abnormality that, together with the identified type of the workpiece W, is informed as workpiece information to the instruction unit 61b.
Based on the informed workpiece information and the individual workpiece teaching information 62b, the instruction unit 61b generates operation signals that operate various devices such as the transporter 10, the first robot 20, the second robot 40, and the camera 70. The signals are output to the various devices.
The individual workpiece teaching information 62b is information including teaching data for various devices of the robot system 1 and is previously registered through an input unit (for example, a programming pendant) that is not shown. The teaching data include mode of processing operation for the workpiece W (specifically, information about the position where the masking tape Tp is removed and the position where the lead wire Ld is cut).
The construction and operation of various devices that are operated based on an instruction from the instruction unit 61b will be described in more detail. The construction and operation of the transporter 10 will be described with reference to
As illustrated in
Further, in each of the guides 11, a conveyor 12 is additionally provided that includes a roller 12a rotatable around a rotation axis R1 parallel to the X axis in the drawing, and a belt 12b wound on the roller 12a. The workpiece W is mounted on the conveyor 12 and is conveyed.
As shown in
Here,
As shown in
In this embodiment, an explanation is made on the assumption that the transporter 10 exemplified in
Specifically, as illustrated in
As illustrated in
The operation to sandwich the workpiece W in this way can be realized by connecting the pair of guides 11 by a spline shaft and the like.
According to this method, at the working position wp1 or the working position wp2, the workpiece W can be reliably fixed. Thus, misregistration of the workpiece W in processing can be prevented, and the accuracy of processing conducted by the first robot 20 or the second robot 40 can be improved.
The construction and operation of the first robot 20 will be described with reference to
As illustrated in
The proximal end of the first arm 23 is supported by the second arm 24. The proximal end of the second arm 24 is supported by the third arm 25, and the front end of the second arm 24 supports the first arm 23.
The proximal end of the third arm 25 is supported by the fourth arm 26, and the front end of the third arm 25 supports the second arm 24. The proximal end of the fourth arm 26 is supported by the base 27 fixed, for example, to a floor of a working space, and the front end of the fourth arm 26 supports the third arm 25.
An actuator is mounted on each of joints (not shown) that are connections of the first arm 23 to the base 27, and the first robot 20 performs multiaxial operation through drive of the actuators controlled by the instruction unit 61b.
Specifically, the actuator at the joint that connects the first arm 23 and the second arm 24 rotates the first arm 23 around B axis. The actuator at the joint that connects the second arm 24 and the third arm 25 rotates the second arm 24 around U axis.
The actuator at the joint that connects the third arm 25 and the fourth arm 26 rotates the third arm 25 around L axis.
Further, the actuator at the joint that connects the fourth arm 26 and the base 27 rotates the fourth arm 26 around S axis.
The first robot 20 includes individual actuators that respectively rotate the first arm 23 around T axis and the second arm 24 around R axis. That is, the first robot 20 has six axes.
The front end of the first arm 23 is the terminal movable part of the first robot 20, and the hand 21 is mounted on the terminal movable part. The hand 21 will be then described.
As illustrated in
In
According to this constitution, an area of contact with an adhesive face of the masking tape Tp in gripping the masking tape Tp can be reduced, and, thus, the masking tape Tp can easily be blown away by jetting air, that is, can easily be removed.
Further, the area of contact with the workpiece W in peeling off the masking tape Tp can be reduced, and, thus, damage to the workpiece W is less likely to occur.
Further, the gripping claws 21b is suitably formed of a flexible material such as resin. This also renders the workpiece W less likely to be damaged.
As illustrated in
As illustrated in
Thus, the provision of the nozzle 22a and the jetting nozzle 22b can prevent jetting mechanisms including the jetting unit 22 from posing a problem of gripping operation of the hand 21 as a result of interference with the opening/closing units 21a and the gripping claws 21b.
The provision of the jetting nozzle 22b in each of the gripping claws 21b is advantageous in that, even when the peeled masking tape Tp is adhered on only any one of the gripping claws 21b, air can be reliably blown against the masking tape Tp to remove the masking tape Tp. This will be described in conjunction with an explanation with reference to
Next, the operation of the first robot 20 instructed by the instruction unit 61b after the fixation of the workpiece W to the working position wp1 will be described.
As shown in
As illustrated in
As shown in
For the operation of peeling off the masking tape Tp, the first robot 20 is instructed so that, as illustrated in
Accordingly, as illustrated in
Further, as shown in
This allows the masking tape Tp to which air has been jetted to be blown away toward the tape housing 30 and to be housed in the tape housing 30 (see an arrow 707 in the drawing). The instruction unit 61b then instructs the first robot 20 to repeat a series of operations illustrated in
As described above in conjunction with
These can realize the function and effect illustrated in
That is, as indicated by an arrow 708 in the drawing, the jetting directions of the air cross each other at the outer side of the front end of the gripping claws 21b. This allows airs to collide against each other at the outer side of the front end of the gripping claws 21b to create turbulent flow. Accordingly, even when the masking tape Tp is adhered on only any one of the gripping claws 21b, the masking tape Tp can be caught in the turbulent flow and reliably blown away.
Further, tape members such as the masking tape Tp can be efficiently removed without labor by constituting the first robot 20 as described above and operating the first robot 20.
Next, the construction and operation of the second robot 40 will be described in conjunction with
As illustrated in
The hand 41 further includes a suction tube tb that is connected to a lead section housing 50 (see
Here, as illustrated in
Subsequently, the operation of the second robot instructed by the instruction unit 61b after the fixation of the workpiece W to the working position wp2 will be described.
As illustrated in
That is, simultaneously with cutting with the nipper 41a, a force of suction into the lead section housing 50 is applied to the lead section Ld1. This allows the lead section Ld1 to be reliably suctioned just after the production of the lead section Ld1.
The instruction unit 61b then instructs the second robot 40 to repeat the operation illustrated on
When the processing work of the workpiece W by the second robot 40 has been completed, the instruction unit 61b instructs the transporter 10 to transport the workpiece W to a post-process in the exterior of the cell 2.
With reference to
Individual constituent elements illustrated in
In the description in conjunction with
As described above, the robot system in the embodiment includes a robot and a control unit. The robot includes a robot hand comprising one set of gripping claws that grips a tape member stuck on a workpiece that is a piece of work to be processed. The control unit instructs the robot to perform operation of peeling off the tape member while gripping the end of the tape member with the gripping claws.
Thus, according to the robot system in the embodiment, the tape member stuck on the workpiece can be efficiently removed.
In the embodiment, an example has been given where the workpiece that is a piece of work to be processed is a substrate for electronic devices with an electronic component soldered thereto in the previous step. The present embodiment, however, is not limited thereto, and any type and shape of the workpiece may be adopted as long as transportation and sandwiching by the transporter are possible.
In the embodiment, a single-arm robot has been described as an example. The present embodiment, however, is not limited thereto, and multi-arm robots comprising two or more arms may also be used. For example, when a double-arm robot is used, a construction may be adopted in which the masking tape is removed with a hand provided in one of the arms while a lead wire is cut with the other hand.
In the embodiment, a multiaxial robot having six axes per arm has been described as an example. However, the number of axes is not limited thereto.
In the embodiment, a hand having a pair of gripping claws has been described as an example. The gripping claws, however, are not limited thereto, and two or more gripping claws may constitute one set of gripping claws.
In the embodiment, a masking tape has been described as an example of the tape member. The type of the tape is not of course limited thereto.
Additional advantages and modifications will readily occur to those skilled in the art. Therefore, the invention in its broader aspects is not limited to the specific details and representative embodiments shown and described herein. Accordingly, various modifications may be made without departing from the spirit or scope of the general inventive concept as defined by the appended claims and their equivalents.
This application is a continuation of PCT international application Ser. No. PCT/JP2012/060599 filed on Apr. 19, 2012, the entire contents of which are incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/JP2012/060599 | Apr 2012 | US |
Child | 14516580 | US |