The present application claims priority under 35 U.S.C. §119 to Japanese Patent Application No. 2012-248199, filed Nov. 12, 2012. The contents of this application are incorporated herein by reference in their entirety.
1. Field of the Invention
The present invention relates to a robot system.
2. Discussion of the Background
As conventionally known, human interactive robot systems have robots to share a workspace with humans (see, for example, Japanese Unexamined Patent Application Publication No. 2007-283450). In order to ensure safety of workers, various proposals have been made for the robot systems to avoid industrial accidents that can occur between the worker and the robot when they contact one another.
For example, Japanese Unexamined Patent Application Publication No. 2007-283450 discloses a robot system as a safety device for use in human-robot interactive work. The robot system includes a robot intrusion detector and a worker intrusion detector. These detectors are what are called optical sensors, and the optical axes of the detectors define an off-limits area both for the robot and the worker. When either the robot or the worker enters the off-limits area, the robot stops or limits its operation speed, thus ensuring safety for the worker.
According to one aspect of the present invention, a robot system includes a robot, a storage, an authenticator, a determinator, and an instructor. The robot is configured to share a workspace with a worker. The storage is configured to store authentication information of the worker. The authenticator is configured to, while the worker is approaching the workspace, determine whether the worker is a registered worker based on the authentication information. The determinator is configured to, when the worker is authenticated as a registered worker by the authenticator, determine a new operation area and a new operation speed of the robot in accordance with a type of work and a work experience of the worker. The type of work and the work experience are identified when the worker is authenticated as a registered worker by the authenticator. The instructor is configured to instruct the robot to operate based on the new operation area and the new operation speed of the robot determined by the determinator.
A more complete appreciation of the invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
A robot system according to an embodiment of the present application will be described in detail below by referring to the accompanying drawings. It is noted that the following embodiment is provided for exemplary purposes only and are not intended to limit the present invention.
The following description takes as an example a two-arm robot, which has a pair of left and right arms. Additionally, the “robot hand”, which is an end effector, will be hereinafter referred to as a “hand”.
First, a configuration of the robot system 1 according to the embodiment will be described by referring to
For ease of description,
As shown in
The robot 10 is a manipulator that shares a workspace with a worker M and that performs a predetermined operation in a predetermined operation area under operation control of the control apparatus 20. It is noted that this workspace can be assumed the rectangular area defined by the two-dot chain line surrounding the robot system 1 in
It is noted that there is no particular limitation to the configuration of the robot 10. For example, as shown in
The body 11 is disposed while being capable of a rotation axis operation about a rotation axis S relative to the base 13 (see two arrows 101 in the drawing). The base 13 is installed on a motion mechanism such as a carriage (not shown), on the floor surface, or on some other surface. For example, when the base 13 is installed on a carriage, the base 13 is capable of a travel shaft operation along travel shafts SL (see arrows 102 in the drawing).
Each of the arms 12 has a hand mounted to the distal-end movable portion of the arm 12. The hand performs operations in a predetermined kind of work by the robot 10 in conjunction with a bending operation of the arms 12. Examples of the operations by the hand include gripping a workpiece and gripping a tool to process a workpiece.
The control apparatus 20 is a controller that controls the operation of the various devices, such as the robot 10, coupled to the control apparatus 20. Specifically, the control apparatus 20 performs operation control of the robot 10. Also the control apparatus 20 acquires from the authentication device 30 information concerning a worker M who is approaching the workspace, so as to perform authentication processing of the worker M.
When the worker M is not determined as a registered worker in the authentication processing, the control apparatus 20 controls the alarm device 50 to perform an alert operation. A detailed configuration of the control apparatus 20 will be described later by referring to
While in
The authentication device 30 is a unit that acquires information concerning the worker M approaching the workspace, and that notifies the information to the control apparatus 20. An example of the authentication device 30 is a camera that picks up a face image of the worker M.
It is noted that the information used in the authentication of the worker M will not be limited to biological information such as a face image. For example, it is possible to configure the authentication device 30 as an input monitor, have the worker M input information through the input monitor, and use the input for the authentication of the worker M. This will be described in detail later by referring to
The work stand 40 is a workspace used for a predetermined kind of work by the robot 10. The alarm device 50 is a unit that performs an alert operation under the operation control of the control apparatus 20. There is no limitation to the kind of the alert operation. Examples include alert by warning sound or by lighting a repeater indicator. The alert may also be through a network coupled to an upper apparatus such as a host computer.
The arrangement layout of the various devices of the robot system 1 will not be limited to the example shown in
Next, a block configuration of the robot system 1 according to the embodiment will be described by referring to
It is also noted that the description with reference to
As shown in
The controller 21 controls the control apparatus 20 as a whole. The authenticator 21a receives from the authentication device 30 (which is a camera in this embodiment) a face image of the worker M approaching the workspace, and checks the received face image against the authentication information 22a stored in the storage 22. In this manner, the authenticator 21a determines whether the worker M is a registered worker.
It is noted that depending on the configuration of the authentication device 30, there is no limitation to the kind of the authentication target of the authenticator 21a. This will be described by referring to
As shown in
Another possible method of authentication using a camera as the authentication device 30 is authentication processing in which the authentication target is an eye iris.
When the authentication device 30 is an infrared sensor, the authenticator 21a may perform authentication processing in which the authentication target is a vein pattern. The vein pattern may be acquired by transmitting near-infrared light through the palm or back of the hand or a finger of the worker M.
When the authentication device 30 is a microphone, it is possible to use the microphone for the worker M to utter a sound, acquire a voiceprint of the worker M, and use the voiceprint for the authentication processing. The authentication device 30 may also be a fingerprint sensor, in which case the authentication is fingerprint authentication.
Also
In these cases, the respective authentication targets of the authenticator 21a's authentication processing are an input content, a bar code, and an RFID. Some of the various authentication targets shown in
For example, the authentication device 30 may include at least two of the above-described camera, depth sensor, infrared sensor, microphone, fingerprint sensor, input monitor, bar code reader, and RFID reader. This enhances the accuracy of the authentication processing. In this embodiment, however, the authentication device 30 remains a camera and the authenticator 21a performs authentication processing using a face image.
Next, an example of the authentication information 22a will be described.
As examples of the authentication information 22a,
The authenticator 21a checks the face image of the worker M acquired from the authentication device 30 against the face images registered in advance in the authentication information 22a. When the face image of the worker M acquired from the authentication device 30 shares a feature with any of the face images registered in advance in the authentication information 22a, the authenticator 21a determines that the worker M is a registered worker. Then, the authenticator 21a extracts the worker ID of the worker M.
When the face image of the worker M acquired from the authentication device 30 does not share any feature with any of the face images registered in advance in the authentication information 22a, the authenticator 21a determines that the worker M approaching the workspace is not a registered worker.
Referring back to
Based on the worker ID received from the authenticator 21a, the work identifier 21b identifies the type of work that the worker M is to perform. Specifically, the work identifier 21b identifies the type of work by acquiring from the worker information 22b stored in the storage 22a type of work that is correlated in advance to the received worker ID.
Here,
The work identifier 21b uses the worker ID received from the authenticator 21a as a key to extracting the corresponding record from the worker information 22b, thus acquiring the type of work of the worker M. At the same time, the work identifier 21b acquires the work experience of the worker M in this type of work.
While
Also while
Referring back to
Here, the operation instruction determination processing of the operation instruction determinator 21c will be described in detail by referring to
It is noted that
First, it will be assumed that the robot 10 has predetermined operation areas, namely, an area A, an area B, and an area C, as shown in
It is noted that as shown in
The areas A to C are registered in advance in the operation regulation information 22c so as to be switchable by the operation instruction determinator 21c in accordance with the type of work and the work experience of the worker M. An example is shown in
As shown in
For example, in
In this example, for the worker M with “0” to “4” years of work experience, the operation instruction determinator 21c selects the “area A”, which is farthest away from the worker area and is the smallest operation area. This area is determined as the new operation area of the robot 10. For the operation speed, the newly determined operation speed of the robot 10 is an operation speed that is “−50%” relative to the prescribed speed of the robot 10.
Similarly, for the worker M with “5” to “9” years of work experience, the operation instruction determinator 21c selects the “area B”, which is larger than the “area A” and smaller than the “area C”. This area is determined as the new operation area of the robot 10. For the operation speed, the newly determined operation speed of the robot 10 is an operation speed that is “−20%” relative to the prescribed speed of the robot 10.
For the worker M with equal to or more than “10” years of work experience, considering that this worker M is highly skillful at the work, the operation instruction determinator 21c selects the “area C”, which is the largest and partially overlaps with the worker area. This area is determined as the new operation area of the robot 10. For the operation speed, the operation speed of the robot 10 is determined with “no regulations”, that is, the prescribed speed of the robot 10 remains unchanged.
That is, the operation area and the operation speed of the robot to be determined increase as the worker M is more skillful at the work. In more specific terms, when the value indicating the degree of the work experience of the worker M is in excess of a predetermined threshold, the operation instruction determinator 21c determines the operation area and the operation speed of the robot such that the operation area and the operation speed of the robot 10 are greater than when the degree of the work experience of the worker M is below the threshold.
It is noted that the operation speed is changed through the instructor 21d, described later (see
Additionally, when it is necessary to stop the robot 10 such as in the “maintenance” work shown in
Thus, the robot system 1 is capable of switching the operation area and the operation speed of the robot 10 in accordance with the type of work and the work experience of the worker M. This eliminates or minimizes occurrences caused by treating the workers M impartially.
For example, it is not necessary to take such a measure as to uniformly decrease the operation speed to a level for a least skilled worker M in an attempt to ensure safety. This contributes to enhancement of work efficiency.
For an unregistered worker M, the alarm device 50 performs an alert operation, as described above, instead of performing the above-described switching of the operation area and the operation speed in accordance with the type of work and the work experience. This contributes to safety and prevention of theft of workpieces or other objects.
That is, the robot system 1 ensures enhanced work efficiency and safety at the same time.
In
Specifically, when a workpiece to be subjected to “workpiece replacement” is a biological sample containing an infectious substance harmful to human body upon contact, it is possible to set the operation area at the “area A” and set the operation speed at “−50%” uniformly, that is, irrespective of the work experience, in an attempt to minimize accidental contact to human body.
The workpiece kind is not intended in a limiting sense; it is also possible to use the kind of operation of the robot 10 for combination with the type of work. For example, in the “workpiece replacement” again, when the robot 10 involves no rotation axis operation about the rotation axis S or no travel shaft operation along the travel shafts SL, it is possible to set the operation area at the “area C” and set the operation speed at “no regulations” even if the worker M has insufficient work experience.
Referring back to
When the authenticator 21a determines that the worker M is not a registered worker, the alarm 21e has the alarm device 50 perform an alert operation. This may also be notified to an upper apparatus (not shown) at the same time.
The storage 22 is a storage device such as a hard disc drive and a nonvolatile memory, and stores the authentication information 22a, the worker information 22b, and the operation regulation information 22c. The authentication information 22a, the worker information 22b, and the operation regulation information 22c have been already described, and therefore will not be elaborated here.
While in
Examples include: an authentication control apparatus to control the authenticator 21a and the authentication device 30; a robot control apparatus to control the robot 10; an alarm control apparatus to control the alarm 21e and the alarm device 50; and an integrated control apparatus to integrate together these authentication control apparatus, robot control apparatus, and alarm control apparatus. These apparatuses are communicative with each other.
Next, a procedure of processing executed by the robot system 1 according to the embodiment will be described by referring to
As shown in
Here, when the worker M is determined as a registered worker (step S102, Yes), the work identifier 21b identifies the type of work of this worker M (step S103).
Then, the operation instruction determinator 21c determines the operation area and the operation speed of the robot 10 based on the identified type of work and the work experience of the worker M (step S104).
Then, the instructor 21d instructs the robot 10 to operate based on the operation area and the operation speed determined by the operation instruction determinator 21c, turning the robot 10 into movement (step S105).
When at step S102 the worker M is not determined as a registered worker (step S102, No), the alarm 21e controls the alarm device 50 to make an alert notification (step S106).
As has been described hereinbefore, the robot system according to the embodiment includes a robot, a storage, an authenticator, an operation instruction determinator (determinator), and an instructor. The robot shares a workspace with a worker. The storage stores authentication information concerning the worker. While the worker is approaching the workspace, the authenticator determines whether the worker is a registered worker based on the authentication information. When the worker is authenticated as a registered worker by the authenticator, the operation instruction determinator determines a new operation area and a new operation speed of the robot in accordance with a type of work and a work experience of the worker. The type of work and the work experience are identified when the worker is authenticated as a registered worker by the authenticator. The instructor instructs the robot to operate based on the new operation area and the new operation speed of the robot determined by the determinator.
Thus, the robot system according to the embodiment ensures enhanced work efficiency and safety at the same time.
In the above-described embodiment, for exemplary purposes, the operation area of the robot relative to the worker area of the worker has been described mainly in terms of horizontal directions with the robot system shown in plan view. It is also possible, however, to take into consideration the vertical direction, that is, in the height direction in regulating the operation of the robot.
For example, when the arms and hands of the robot are clearly positioned above the worker, leaving little risk of contact with the worker or of dropping objects, then it is possible to alleviate the operation regulation of the robot irrespective of the work experience of the worker.
When the workpiece treated by the robot is a heavy object, even though the above-described risk of contact is low, it is possible to establish a strict operation regulation, such as diminishing the operation area of the robot and decreasing the operation speed of the robot, even for a worker who is abundant in the work experience.
In the above-described embodiment, the authentication device has been described as acquiring information mainly when the worker approaching the workspace starts an authentication action at the will of the worker. This, however, should not be construed in a limiting sense.
For example, it is possible to use a camera as the authentication device and use an additional area sensor in the robot system so that when the area sensor detects the worker approaching the workspace, the camera at this timing automatically picks up an image of the worker.
In this case, biological information unique to the worker, such as a face image and fingerprints, may be difficult to acquire. In view of this, the authentication processing may be based on, for example, a piece of clothing worn by the worker or an action pattern of the worker. Employing such a configuration for the robot system provides superior advantageous effects in terms of crime prevention.
In the above-described embodiment, for exemplary purposes, the type of work of the worker is identified based on worker information that correlates in advance the workers with their types of work. This, however, should not be construed in a limiting sense. It is also possible, for example, to dynamically identify the type of work of the worker by an object carried by the worker, such as a workpiece and a tool.
This example can be implemented such that at the time of the authentication, the camera as an exemplary authentication device extensively picks up an image of the workpiece, the tool, or other object, followed by identifying the type of work based on the picked-up image data. Another example of identifying the type of work is by attaching in advance a seal of bar code information to the workpiece, the tool, or other object, and having a bar code reader read the bar code information.
While in the above-described embodiment a two-arm robot has been described for exemplary purposes, this should not be construed as limiting the number of the arms. It is also possible to use a single-arm robot or a multi-arm robot with equal to or more than three arms.
While in the above-described embodiment the robot has been described as what is called a humanoid robot with arms for exemplary purposes, the robot may not necessarily be a humanoid robot.
While in the above-described embodiment the type of work of the worker has been described as mainly including workpiece replacement work and maintenance for exemplary purposes, there is no limitation to the kind of work.
The above-described control apparatus may be a computer, for example. In this case, the controller is a CPU (Central Processing Unit) and the storage is a memory. The functions of the controller can be implemented by loading a program prepared in advance into the controller, which in turn executes the program.
Obviously, numerous modifications and variations of the present invention are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the invention may be practiced otherwise than as specifically described herein.
Number | Date | Country | Kind |
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2012-248199 | Nov 2012 | JP | national |