This application claims foreign priority benefits under 35 U.S.C. §119(a)-(d) to European patent application number EP 13192052.2, filed Nov. 8, 2013, which is incorporated by reference in its entirety.
This disclosure relates to Roots-type blowers and more particularly to such blowers in which the lobes are twisted. Such Roots-type blowers are commonly used for pumping volumes of air in applications such as boosting or supercharging internal combustion engines of vehicles.
In vehicle motor applications, Roots-type blower superchargers are used for transferring volumes of air into the combustion chambers of an engine. The transferred volumes of air are greater than the displacement of the engine, thereby increasing the air pressure within the combustion chambers which results in greater engine output power.
A Roots-type blower is a positive displacement lobe pump which operates by pumping a fluid with a pair of meshing, lobed rotors provided in overlapping rotor chambers. Fluid is trapped in pockets surrounding the lobes and carried from the intake side to an outlet side.
Modern Roots-type blowers typically have twisted lobes, i.e., the rotor lobes define a helix angle greater than zero relative to the axial direction of the rotor. Another significant parameter in a Roots-type blower is the twist angle of each lobe, i.e., the angular displacement in degrees when travelling along a lobe from one end of the rotor to the other end of the rotor.
A long-known problem with Roots-type blowers is that they generate high levels of pulsation noise. As disclosed in US 2006/0263230 A1, the noise can be reduced by increasing the helix angle of the lobes. A large helix angle results in many “blowholes” being formed in connection with meshing of the lobes as the rotors rotate. The blowholes permit communication between adjacent pockets of fluid, which allows for pressure equalization prior to opening the outlet port. Pressure equalization is known to reduce air turbulence (pulsation) and hence pulsation noise.
However, even with many blowholes a Roots-type blower still may produce a considerable amount of noise. Especially, a Roots-type blower may cause a lot of nuisance in a vehicle if run hard at low engine speeds, as the engine at low speeds does not produce sufficient noise to drown the noise from the Roots-type blower.
There is thus a need for an improved Roots-type blower at least partly removing the above mentioned disadvantage.
An object of the present disclosure is to provide a Roots-type blower having a reduced level of NVH (Noise Vibration Harshness).
The disclosure concerns a roots-type blower. The blower comprising a housing defining first and second transversely overlapping cylindrical chambers, and the housing comprising a first end wall and a second end wall. The housing defining at least one inlet port adjacent said first end wall and at least one outlet port adjacent said second end wall. The blower further comprises first and second meshed, lobed rotors disposed, respectively, in said first and second cylindrical chambers. Each rotor includes a plurality of lobes. Each lobe having first and second axially facing end surfaces sealingly cooperating with said first and second end walls, respectively, and a top land sealingly cooperating with said cylindrical chambers. Each lobe further having its first and second axially facing end surfaces defining a twist angle and a helix angle. The blower further comprises a plurality of control volumes for transfer of fluid from the at least one inlet port to the at least one outlet port. Each control volume being defined by a pair of adjacent lobes on one of the rotors, and at least one of the cylindrical chambers, first end wall, and/or second end wall. The blower also has a leakage mechanism for effecting a leakage of fluid between adjacent control volumes. The leakage mechanism including blowholes formed within the cylindrical chambers in connection with meshing of the lobes of the first and second rotors.
According to one aspect of the disclosure the Roots-type blower comprises an additional leakage mechanism in form of at least one backflow slot extending through the housing wall of each cylindrical chamber for effecting a leakage of fluid from downstream the at least one outlet port into a control volume prior to traversal of the at least one outlet port boundaries by the top land of the lead lobe of said control volume.
During operation of the blower the fluid pressure downstream the outlet will generally be significantly larger than the fluid pressure at the inlet port due to the pumping effect of the blower. The fluid pressure within the control volumes will thus also be significantly smaller than the pressure downstream the outlet port. When the control volume opens to the outlet port high pressure fluid will consequently rapidly flow into the control volume and thereby generating turbulence and noise. Roots-type blowers having blowholes as leakage mechanism provides a certain level of pressure equalization between adjacent control volumes prior to opening to the outlet port. However, it has been found that Roots-type blowers having blowholes as their only leakage mechanism suffer from insufficient pressure equalization. The insufficient pressure equalization occurs even when a relatively high twist angle is used, disclosure, at least 90 degrees, whereby an increased twist angle results in increased internal leakage for several reasons. For example, with maintained rotor and housing length, maintained rotor speed and merely increased twist angle, an increased number of blowholes are generally present simultaneously in the blower, the existence of each blow hole over time is prolonged, and since the axial air speed within each control volume is reduced there is less likelihood of generating a vacuum at the inlet port, such that increased air pressure within each control volume and reduced turbulence is enabled. The advantage of providing at least one additional leakage mechanism according to the disclosure is further improved pressure equalization between adjacent control volumes prior to opening to the outlet port, such that the NVH level generated by the Roots-type blower is further reduced.
According to a further aspect of the disclosure the Roots-type blower comprises a leakage mechanism for effecting a leakage of fluid between adjacent control volumes, wherein said leakage mechanism comprises at least one bleed recess provided in the second end wall, and wherein said bleed recess provides a passage between the second axially facing end surface of a lobe and the second end wall such that fluid is enabled to leak between adjacent control volumes. This solution, which is technically different but exhibiting essentially the same technical effect and solving essentially the same problem, also provides pressure equalization between adjacent control volumes prior to opening to the outlet port, and thereby also and a reduced NVH level. The size, shape and positioning of the bleed recess can be selected according to the specific circumstances to obtain a desired balance of noise dampening and pumping efficiency. Bleed recesses and backflow slots are not mutually exclusive, but may be used in the same blower.
Further advantages are achieved by implementing one or several of the features of the dependent claims.
In one aspect of the disclosure, the additional leakage mechanism comprises at least one individual backflow slot provided on each side of a center line extending axially in a wall of the housing. A backflow slot is an opening in the housing. The at least one backflow slot allows the control volume to at least partly equalize in pressure with the outflow duct prior to opening to the outlet port. Hence, the aforementioned pressure difference is reduced prior to opening to the outlet port which results in reduced noise.
Moreover, by providing each cylindrical chamber with at least one individual backflow slot any interference between the working chambers caused by the backflow slot may be eliminated.
The design, e.g., number, size, shape, and position, of the at least one backflow slot may be adapted to minimize noise in a specific installation of the blower. A specific installation may be for example a specific model of a vehicle. The specific design of each model of a vehicle determines the acoustics within the vehicle. Usually, sound of some frequencies fade away quite immediately, while other frequencies are more long-lived or even amplified. The frequency of the fundamental tone of the noise generated by the Roots-type blower corresponds to the rotational frequency of the rotors. Several overtones, i.e., multiples of the fundamental frequency, are also generated. The size, shape and position of the at least one backflow slot affects which overtones that are generated and to what extent. Thus, the backflow slots may be designed to get rid of certain overtones that would otherwise be long-lived or even amplified in the specific installation.
The at least one backflow slot may have a substantially rectangular shape. The at least one backflow slot may have an elongated shape and a length in range of 3-25 millimeters, preferably 4-20 millimeters, and more preferably 4-15 millimeters.
The additional leakage mechanism may comprise at least two individual backflow slots provided on each side of a center line, more preferably at least three individual backflow slots provided on each side of a center line. Provision of many backflow slots enables more fluid to leak and therefore better pressure equalization. Alternatively, one or a few backflow slot of large size could be used instead of a plurality of smaller backflow slots. However, design elements such as reinforcement lines in the housing may hinder the use of large backflow slots, while smaller backflow slots readily may fit between the hindering design elements.
The individual backflow slots on either side of the center line are preferably arranged along a slot axis having a slot axis angle to the longitudinal direction of the housing, wherein said slot axis angle is smaller than the helix angle of the lobes, such that the individual backflow slots along each slot axis sequentially enables a fluid flow passage to the control volume as the top land of the lead lobe of the control volume progressively traverses the slot axis. The advantage of such an arrangement is that the pressure within the control volume gradually is equalized with the pressure in the outflow duct as more and more backflow slots open. This gradual pressure equalization reduces turbulence even more, and hence results in even more efficient noise reduction.
The at least one bleed recess has an angular width greater than an angular width of the lobe.
In one aspect of the disclosure, at least two bleed recesses are provided in the second end wall, wherein at least one bleed recess is associated with each individual cylindrical chamber. This arrangement reduces interference between the first and second control volumes.
Each rotor may typically comprise between three and five lobes. More specifically, each rotor comprises four lobes.
The twist angle of the lobes may be at least 120°, and more specifically at least 140°. A higher twist angle enables a higher helix angle for a rotor of a given length. And an increased helix angle gives rise to a larger number of blowholes being created within the cylindrical chambers. And furthermore, an increased helix angle results in a lower linear velocity of the blowholes along the rotor. In other words, an increased helix angle leads to more blowholes, which blowholes are also present for a longer period of time. Consequently, there are more blowholes for fluid to leak through, and the leakage can take place during a longer period of time. This results in increased leakage and hence in increased pressure equalization through the blowholes and therefore reduced noise.
Said twist angle may also be less than 360°, more specifically less than 300°, and even more specifically less than 240°.
In the detailed description of the disclosure given below reference is made to the following figures, in which:
As required, detailed embodiments are disclosed herein. However, it is to be understood that the disclosed embodiments are merely exemplary and that various and alternative forms may be employed. The figures are not necessarily to scale. Some features may be exaggerated or minimized to show details of particular components. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a representative basis for teaching one skilled in the art.
Various aspects of the disclosure will hereinafter be described in conjunction with the appended drawings to illustrate and not to limit the disclosure, wherein like designations denote like elements, and variations of the inventive aspects are not restricted to the specifically shown embodiments, but are applicable on other variations of the disclosure.
A first rotor 31 and a second rotor 32 are partly glimpsed through the outlet port 25. As the lobed rotors 31, 32 rotate, fluid is trapped in pockets, herein referred to as control volumes, enclosed by consecutive lobes and carried from the inlet port 23 to the outlet port 25 as the rotors rotate. To provide improved pressure equalization between consecutive control volumes prior to opening to the outlet port 25, the housing is provided with backflow slots 29 which allow the control volume to at least partly equalize in pressure with the outflow duct 6 prior to opening to the outlet port 25. The mechanical input to drive the rotors 31, 32 is by means of a pulley 15 adapted for engagement with a driving belt 7.
The internal design of the blower will now be described more in detail, wherein
Referring now primarily to
In
The term helix angle herein referrers to the angle between a lobe and the axis of the rotor on which the lobe is provided. The helix angle is typically calculated at the pitch circle (or pitch diameter) of the rotors. The term twist angle herein refers to the angle described by a lobe when “travelling” from one end surface to the other end surface of the rotor.
As will be realized, the disclosure is capable of modification in various obvious respects, all without departing from the scope of the appended claims. For example, each bleed recess may be divided into two or more bleed recesses having different angular extensions and/or positions, the location of the inlet port and outlet port may be modified. Accordingly, the drawings and the description thereto are to be regarded as illustrative in nature, and not restrictive. Additionally, the features of various implementing embodiments may be combined to form further embodiments of the invention.
Number | Date | Country | Kind |
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13192052 | Nov 2013 | EP | regional |
Number | Name | Date | Kind |
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4768934 | Soeters, Jr. | Sep 1988 | A |
20040194766 | Prior et al. | Oct 2004 | A1 |
20060263230 | Swartzlander | Nov 2006 | A1 |
20120014825 | Izawa et al. | Jan 2012 | A1 |
Number | Date | Country |
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0225070 | Jun 1987 | EP |
2004270545 | Sep 2004 | JP |
Entry |
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Extended European Search Report Dated Jan. 24, 2014, Application No. 13192052.2-1608, Applicant Volvo Car Corporation, 9 Pages. |
Number | Date | Country | |
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20150132171 A1 | May 2015 | US |