The present invention relates to a dispensing system for a rotary dispensing machine.
It is common in can assembly operations to dispense a sealant material into an annular groove of a can lid for attachment of the lid to the open end of a can body. Typically, this is done through the use of a rotary can end lining machine where the can lids are advanced in rapid succession onto continuously rotating chuck(s).
In accordance with an aspect of the invention, a dispensing system for a rotary dispensing machine is provided where the dispensing system has a table rotatable about a central axis of rotation. A tank is mounted to the table and includes at least one fluid outlet port for supplying a fluid from the tank. A fill tube extends through an upper end of the tank where the tank is rotatable relative to the fill tube. A piston is provided within the tank and movable along the fill tube. The piston defines an air chamber in an upper portion on the tank and a fluid chamber in a lower portion of the tank.
The dispensing system may further comprise at least one seal supported on the piston for engagement with an inner surface of a sidewall of the tank.
The at least one seal may be a resilient self-energizing seal.
The dispensing system may further comprise a labyrinth seal system extending around the piston comprising upper and lower circumferential self-energizing seals formed of a resilient material for engagement with the inner surface of the sidewall, and a guide band located on the piston between the upper and lower self-energizing circumferential seals.
The dispensing system may further comprise at least one seal supported on the piston for engagement with an outer surface of the fill tube.
The at least one seal may be a resilient self-energizing seal.
The dispensing system may further comprise a labyrinth seal system comprising upper and lower inner self-energizing seals located in respective grooves formed in the piston and formed of a resilient material for engagement with the outer surface of the fill tube, and a guide band located between the upper and lower self-energizing inner seals.
The fill tube may be non-rotatably supported and the piston may be rotatable relative to the fill tube.
The dispensing system may further comprise a sensor structure for detecting a position of the piston within the tank.
In accordance with another aspect of the invention, a dispensing system for a rotary dispensing machine is provided where the dispensing system has a table rotatable about a central axis of rotation. A rotatable tank is mounted to the table and has an upper end, a lower end, and a sidewall extending between the upper and lower ends. A fill tube extends through the upper end of the tank and has an upper end located outside of the tank and a lower end located within the tank. A piston is located within the tank where the fill tube extends through the piston and the piston being movable relative to the fill tube and the tank. One or more outlet ports are formed in the tank for dispensing a flowable material from an area defined between the piston and the lower end of the tank.
The dispensing system may further comprise a non-rotatable housing located above the upper end of the tank for supporting the fill tube, the housing including an air supply port for supplying air to an area defined between the piston and the upper end of the tank.
The dispensing system may further comprise a bearing positioned within the housing and around the fill tube, and an air passage defined between the fill tube and the housing for receiving air from the air supply port.
The dispensing system may further comprise a seal defined between an outer surface of the fill tube and the housing.
The dispensing system may further comprise an outer seal structure supported on an outer circumference of the piston, the outer seal structure having a normal position out of sealing engagement with an inner surface of the tank sidewall and having a pressure actuated self-energizing position in sealing engagement with the inner surface of the tank sidewall.
The outer seal structure may comprise an upper self-energizing circumferential seal located near an upper end of the piston and a lower self-energizing circumferential seal located near a lower end of the piston.
The upper and lower self-energizing circumferential seals may comprise cup seals actuated by pressure above and below the piston biasing the circumferential seals into sealing engagement with the inner surface of the tank sidewall.
The dispensing system may further comprise a guide band located on the outer circumference of the piston between the upper and lower self-energizing circumferential seals, the guide band having an outer surface in sealing relationship adjacent to the inner surface of the tank sidewall to form a labyrinth seal system with the upper and lower circumferential seals.
The guide band may comprise a magnetic material, and the dispensing system may further comprise at least one sensor located external to the tank for sensing the magnetic material in the guide band to determine a vertical position of the piston.
The dispensing system may further comprise a fluid level sensor supported with the tank for detecting a position of the piston within the tank, wherein the fluid level sensor comprises at least one of an optical sensor or a magnetic sensor.
The dispensing system may further comprise an inner seal structure located in a circumferential groove formed in the piston, the inner seal structure having a normal position out of sealing engagement with an outer surface of the fill tube and having a resilient self-energizing pressure actuated position in sealing engagement with the outer surface of the fill tube.
While the specification concludes with claims particularly pointing out and distinctly claiming the present invention, it is believed that the present invention will be better understood from the following description in conjunction with the accompanying Drawing Figures, in which like reference numerals identify like elements, and wherein:
The following text sets forth a broad description of one or more embodiments of the present disclosure. The description is to be construed as exemplary only and does not describe every possible embodiment since describing every possible embodiment would be impractical, if not impossible, and it will be understood that any feature, characteristic, component, composition, ingredient, product, step or methodology described herein may be deleted, combined with or substituted for, in whole or part, any other feature, characteristic, component, composition, ingredient, product, step or methodology described herein. It should be understood that multiple combinations of the embodiments described and shown are contemplated and that a particular focus on one embodiment does not preclude its inclusion in a combination of other described embodiments. Numerous alternative embodiments could also be implemented, using either current technology or technology developed after the filing date of this patent, which would still fall within the scope of the claims.
Referring to
Referring to
According to one exemplary embodiment, the seals 108, 110, 114, 116 may be resilient self-energizing seals, such as, for example, outward facing cup seals, and may be formed from a thermoplastic polymer, such as, for example, polyether ether ketone. As described in further detail below, the outer seals 108, 110 are normally out of contact with the sidewall 109 of the supply tank 100, and the inner seals 114, 116 are normally out of contact with the outer surface 104c of the fill tube 104.
The piston 106 also includes outer and inner circumferential guide bands 118a, 118b that are respectively positioned between the upper and lower seals 108, 110, 114, 116, wherein the outer guide band 118a is positioned in an outer groove 107c on the outer surface 106a of the piston 106 and the inner guide band 118b is positioned in an inner grove 107d on the inner surface 106b of the piston 106. The guide bands 118a, 118b may be formed from a polymer and at least the outer guide band 118a may comprise a magnetic material, such as, for example, metallic flakes embedded therein. The guide bands 118a, 118b create very thin air gaps between the guide bands 118a, 118b and the inner surface 100c of the supply tank sidewall 109 and the outer surface 104c of the fill tube 104, respectively. The guide bands 118a, 118b thus provide additional seals between the lower fluid chamber 100a and the upper air chamber 100b. The guide bands 118a, 118b preferably have a height of at least 0.5″ such that the air gaps are sufficiently long enough to maximize sealing between the lower fluid chamber 100a and the upper air chamber 100b. According to one aspect, the inner and outer guide bands 118a, 118b may each have a unique minimum height, with the outer guide band 118a having a greater height than the inner guide band 118b since the diameter of the outer guide band 118a is greater than the diameter of the inner guide band 118b. For example, in one exemplary embodiment, the outer guide band 118a may have a height of at least about 1″, and the inner guide band 118b may have a height of at least about 0.5″. The minimum heights of the inner and outer guide bands 118a, 118b may be proportional to their diameters. As described in further detail below, when the seals 108, 110, 114, 116 are engaged with the inner surface 100c of the supply tank sidewall 109 and the outer surface 104c of the fill tube 104, the combination of the seals 108, 110, 114, 116 and the guide bands 118a, 118b creates a labyrinth sealing system.
With reference now to
The dispensing system 10 further comprises a rotary union including a bearing 103 that is positioned around the fill tube 104 within the stationary housing 101. The bearing 103 allows the supply tank 100 to rotate relative to the fill tube 104. A seal 105 is located between the housing 101 and the upper end 1000b of the supply tank 100 for sealing the upper air chamber 100b.
Referring again to
According to another exemplary embodiment,
In accordance with an embodiment, both types of sensors 120a, 120b may transmit data wirelessly. Alternatively, wires of the sensors 120a, 120b may terminate in a junction box, such as a ROTOCON Model MX-6 rotary contact manufactured by Meridian Laboratory (not shown) that may be located, for example, beneath the supply tank 100. With reference to
During operation of the dispensing system 10, the fluid compound is supplied from the fluid source FS to the lower fluid chamber 100a of the supply tank 100 through the fill tube 104. As the fluid chamber 100a fills with the fluid compound, i.e., as the volume of the fluid compound in the fluid chamber 100a increases, the piston 106 moves upwardly along the fill tube 104 in the longitudinal direction DLong. As the piston 106 moves along the fill tube 104, the guide bands 118a, 118b help stabilize the piston 106 within the supply tank 100.
If equipped in the dispensing system 10, the sensor(s) 120 determine the location of the piston 106 in the supply tank 100, wherein the position of the piston 106 may be used to control the dispersal of fluid compound from the dispensing system 10 as will be described in more detail below.
In the embodiment including the fiber optic sensor 120a, the fiber optic sensor 120a may continuously monitor the location of the piston 106 by monitoring the distance between the sensing end 121 of the fiber optic sensor 120a and a top portion 106c of the piston 106. For example, the sensing end 121 may transmit light that is reflected off the top portion 106c of the piston 106 back to the sensing end 121, wherein the fiber optic sensing device 120a determines the position of the piston 106 based on the time of flight of the light. Thus, the fiber optic sensing device 120a is able to provide a continuous monitoring of the position of the piston 106 within the supply tank 100. Because the fiber optic sensing device is able to provide continuous monitoring, only one fiber optic sensing device 120a would be required to monitor the position of the piston 106.
In the embodiment including the plurality of magnetic field sensors 120b, each sensor 120b is able to detect a magnetic field given off by the outer guide band 118a when the piston 106 is near that specific sensor 120b. Since each magnetic field sensors 120b measures the position of the piston 106 at the specific position where the sensor 120b is located, multiple magnetic field sensors 120b may be used to monitor the movement of the piston 106 between various locations. The sensors 120b may be placed at specific locations on the outer surface 100d of the supply tank 100 that correspond to different fluid levels, for example, wherein the fluid is at a low level corresponding to the low fluid level location LL, a high level corresponding to the high fluid level location LH, or an overflow level corresponding to the overflow fluid level location LO.
As the fluid is introduced into the supply tank 100 and the fluid pressure builds in the lower fluid chamber 100a, the lower outer and inner seals 110, 116 are respectively energized into sealing contact with the inner surface 100c of the supply tank sidewall 109 and the fill tube 104, thus creating seals to militate against fluid escaping from the lower fluid chamber 100a at these locations.
Similarly, as air is supplied to the upper air chamber 100b of the supply tank 100 from the air source AS through the air supply port 112 and the air passage 113, the air pressure builds in the upper air chamber 100b, causing the upper outer and inner seals 114, 116 to respectively energize into sealing contact with the inner surface 100c of the supply tank sidewall 109 and the fill tube 104, thus creating seals to militate against air escaping from the upper air chamber 100b at these locations.
In combination with the upper and lower seals 108, 110, 114, 116, the air gaps created by the guide bands 118a, 118b form a labyrinth seal system between the lower fluid chamber 100a and the upper air chamber 100b. Even while the upper and lower seals 108, 110, 114, 116 are not energized into contact with the inner surface 100c of the supply tank sidewall 109 and the fill tube 104 (e.g., when the pressures in the lower fluid chamber 100a and the upper air chamber 100b are below seal-energizing levels, which is defined as the pressure level at which the seals 108, 110, 114, 116 are not energized into contact with the respective inner surface 100c of the supply tank sidewall 109 and the fill tube 104), this labyrinth seal system militates against the leakage of fluid and air between the lower fluid chamber 100a and the upper air chamber 100b, as described in more detail below.
As the supply tank 100 rotates about the central axis of rotation A of the dispensing system 10, the engagement of the energized outer seals 108, 110 with the inner surface 100c of the supply tank sidewall 109 causes the piston 106 to rotate about the central axis of rotation A, i.e., the piston is rotationally carried by the rotating supply tank 100. The rotation of the piston 106 with the supply tank 100 reduces wear on the outer seals 108, 110 due to a reduction in friction, as compared to a situation where one of the supply tank 100 or the piston 106 rotates relative to the other. This reduction in friction and associated heat is believed to increase the useable life of the seals 108, 110.
The fluid compound is distributed from the outlet ports 102 of the supply tank 100 to the plurality of spray devices SD, where the fluid may be sprayed onto cans that are provided onto continuously rotating chuck(s) RC (See
Referring to
The fluid compound is supplied to the supply tank 100 from a fluid source FS via a fluid supply line 605. As shown in
The presently disclosed dispensing system 10 offers multiple means to improve the can assembly process. For example, the division of the supply tank 100 into the lower fluid chamber 100a and the upper air chamber 100b militates against contamination of the pressurized air with the fluid compound and thus avoids the drying or curing of the fluid compound. This isolation of the pressurized air source from the fluid compound reduces the required maintenance of the dispensing system.
Additionally, the disclosed dispensing system 10 isolates the electrical sensor(s) 120 from the fluid compound. This isolation of the sensor(s) 120 prevents the fluid compound from drying or curing on the sensors and therefore reduces the required maintenance of the dispensing system.
Finally, the disclosed dispensing system 10 is suitable for use of corrosive abrasive electrically-conductive water based sealant compounds and non-corrosive, non-abrasive solvent based compounds.
The description of the present disclosure has been presented for purposes of illustration and description, but is not intended to be exhaustive or limited only to the embodiments in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the invention.
Having thus described the invention of the present application in detail and by reference to embodiments thereof, it will be apparent that modifications and variations are possible without departing from the scope of the invention defined in the appended claims.
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Number | Date | Country | |
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20230191441 A1 | Jun 2023 | US |