A rotary motion machine has been proposed by the present inventor as described in U.S. Pat. No. 5,832,731, the entire teachings of which are incorporated herein by reference. Some of the benefits, including advantages of such an engine over traditional engines, are disclosed therein.
It has been discovered that the engine can be more effective and that inventive improvements are needed. For example, the improvements include an improved method and apparatus to inject fuel into the combustion chamber, an alternative method and apparatus that uses the output energy of the machine, improvements relating to the radially expandable piston, improved ways to increase the thermal efficiency and torque of the machine, improved configuration of the intake and outlet valves of the engine, an improved method and apparatus to minimize noise associated with fuel combustion in the engine, and an improved method and apparatus relating to the sequence of the operational events of the machine.
A rotary motion machine is provided in accordance with aspects of the present invention in which the machine includes at least one radially expandable piston defining an inner chamber having a volume that varies upon radial expansion and contraction of the piston, a core defining, at least in part, a cylinder in which the piston is positioned, a rotor rotationally movable relative to the core and being rotated by a relatively incompressible fluid driven by expansion of the piston, and at least one magnet associated with the rotor that, upon rotation of the rotor, generates electricity in a cooperatively arranged coil. The magnet can include a permanent magnet or an electromagnet. In specific embodiments, the electricity has a frequency of 50 hertz or 60 hertz.
A fluid injector is provided in accordance with other aspects of the present invention comprising two concentric tubes movable with respect to one another with each tube having a plurality of apertures that cooperate to atomize at least a portion of fluid disposed within the tubes. Movement of one of the tubes prevents the fluid from being atomized in a closed position. In a particular embodiment, the plurality of apertures of each tube are micron size and are disposed along substantially the full length of the tubes. The relative movement of the tubes corresponds to the amount of fluid that is atomized. The fluid injector can be used to distribute fuel along the length of a combustion chamber in a rotary motion machine.
A radially expandable piston for use in a rotary motion machine is provided comprising a spiral of thin, flexible material coiled up about a central axis. The spiral includes a first end and a second end positionable adjacent a first core plate and a second core plate, respectively, of the rotary motion machine. The first end and the second end of the spiral can include in-folded portions that create a seal against the first core plate and the second core plate. In specific embodiments, the spiral is configured to allow a fluid in between spiral layers. In one embodiment, projections can be used to form portals for allowing fluid in between spiral layers.
The spiral can include a sealing member attached at an inner end thereof for creating a seal against itself. For example, the sealing member can contain the combustion force within a chamber defined in part by the spiral. The spiral can include a folded portion at an inner end of the piston to prevent fluid from reaching the inner chamber defined by the spiral. The spiral can include a foil of amorphous material having a strip of a crystalline material for causing the spiral to expand after contraction. In one embodiment, the spiral is formed from an amorphous, non-crystalline material having a melting temperature of about 3,200 degrees Celsius. At least one strip of material can be attached to the spiral for causing the spiral to expand after being contracted.
A rotary motion machine is provided comprising at least one radially expandable piston defining an inner chamber having a volume that varies upon radial expansion and contraction of the piston, a core defining, at least in part, a cylinder in which the piston is positionable, and a rotor rotationally movable relative to the core and being rotated by a relatively incompressible fluid driven by expansion of the piston. The core can have a plurality of apertures through which fluid flows to cool the machine.
A rotary motion machine is provided in accordance with further aspects of the present invention, comprising at least one radially expandable piston defining an inner chamber having a volume that varies upon radial expansion and contraction of the piston, a first core plate and a second core plate bounding the piston on first and second ends thereof, and at least one intake valve and at least one outlet valve mountable on the first core plate or the second core plate for communicating with the inner chamber of the piston. The intake valve and the outlet valve can be positioned substantially flush with that surface of the first core plate or the second core plate that bounds the piston. An anechoic chamber can be formed at the outlet valve for reducing machine noise. In one embodiment, the intake valve allows pre-compressed fluid into the chamber, and the outlet valve allows exhaust produced from fuel combustion within the chamber to leave the chamber.
In other embodiments, a rotary motion machine is provided comprising at least one radially expandable piston defining an inner chamber having a volume that varies upon radial expansion and contraction of the piston, a first core plate and a second core plate bounding the piston on each end, and at least one intake valve and at least one outlet valve mountable on the first core plate or the second core plate. The second core plate defines at least part of an anechoic chamber adjacent at least the outlet valve for minimizing noise associated with fuel combustion within the piston.
A method for operating a rotary motion machine is provided which includes atomizing and injecting a liquid fuel into and along a length of a chamber defined by a radially expandable piston wherein the fuel combusts creating exhaust and causing the piston to radially expand. The method further includes replacing substantially all of the exhaust with pre-compressed fluid as the piston is caused to contract and repeating these steps.
In a specific embodiment, substantially all of the exhaust is replaced with pre-compressed fluid at least while the piston is caused to contract. The piston is caused to contract in one embodiment by a relatively incompressible fluid propelled by a second radially expandable piston expanding due to fuel combustion therein.
At least one fuel injector that selectively injects liquid fuel into the chamber, a fluid intake valve that allows pre-compressed fluid into the chamber, and at least one outlet valve that selectively allows the exhaust to exit the chamber are closed during the fuel combustion. The fluid intake valve and the outlet valve are opened about when the piston has expanded to about its maximum dimension to allow the exhaust to leave the chamber as the piston is caused to contract. The outlet valve is closed about when substantially all of the exhaust has been replaced by the compressed fluid. In a particular embodiment, substantially all of the exhaust has been replaced by the pre-compressed fluid about when the piston has contracted to about one-half its maximum diameter.
The method can also include closing the fluid intake valve and the outlet valve about when the piston is contracted to about one-half its maximum diameter, wherein the continued contraction of the piston further compresses the pre-compressed fluid. The fluid injector injects fuel into the chamber about when the piston is contracted to its minimum diameter to atomize and inject a liquid fuel into and along a length of the chamber.
In other embodiments, a rotary motion machine is provided which includes at least one radially expandable piston defining an inner chamber having a volume that varies upon radial expansion and contraction of the piston, the piston being formed from a heat-reflective material to contain heat produced by fuel combustion within the chamber, a core defining, at least in part, a cylinder in which the piston is positionable, and a rotor rotationally movable relative to the core and being rotated by a relatively incompressible fluid driven by expansion of the piston. The heat produced in the chamber is contained therein, i.e., resulting in less heat loss, thereby increasing the operating temperature of the machine, which increases thermal efficiency.
In a specific embodiment of the invention, a rotary motion machine is provided which includes at least one radially expandable piston defining an inner chamber having a volume that varies upon radial expansion and contraction of the piston, a core defining, at least in part, a cylinder in which the piston is positionable, the core including a plurality of apertures for cooling the core for increasing the thermal efficiency of the machine thereby increasing torque, and a rotor rotationally movable relative to the core and being rotated by a relatively incompressible fluid driven by expansion of the piston. This cooling action increases the thermal efficiency by increasing the thermal differential of the machine, thereby increasing torque. A fluid can be circulated through the plurality of apertures for cooling the core.
A rotary motion pump is provided which includes a rotor driven about a central axis, wherein the rotor has bearing surfaces that force a relatively incompressible fluid to cause at least one radially expandable piston to expand and contract about a longitudinal axis thereof, the motion of the expansion and contraction of the piston pumping a fluid along the longitudinal axis of the piston. In a specific embodiment, the pump includes a one-way valve on each end of the piston to control the direction that the fluid is pumped. The rotor can be driven by a belt connectable to a motor. The pump can be used in a medical device, such as an artificial heart to pump blood.
The foregoing and other objects, features and advantages of the invention will be apparent from the following more particular description of various embodiments of the invention, as illustrated in the accompanying drawings in which like reference characters refer to the same parts throughout the different views. The drawings are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the invention.
A description of various embodiments of the invention follows.
One or more magnets or electromagnets 26 carried by the rotor 22 are thus rotated in a path about axis 24 past one or more cooperatively arranged coils 28 to generate electricity therein in accordance with magnetic induction principles. In a particular embodiment, the rotor 22 turns at about 300 revolutions per minute (rpm) when using a 50 millisecond cycle time for each cylinder 14 or five revolutions per second (rps) in a four cylinder machine. That is, five rps multiplied by 60 seconds yields 300 rpm. With ten magnets, for example, on the rotor 22, 50 hertz frequency electricity is produced, and with twelve magnets, 60 hertz frequency electricity is produced. The generated electricity can be used to power electric motors, for example, in automotive platforms that are equipped with electrical wheel drives, for example, automobiles, trucks, forklifts, agricultural vehicles, earth-moving machines, off-road vehicles, snowmobiles, military vehicles, and helicopters with direct drive of the main shaft.
As best seen in
The inner tube 30 contains, in a particular embodiment, liquid fuel within an inner cavity thereof. The outer tube 32 has apertures precisely located relative to the apertures of the inner tube 30 such that, in a closed position, the fuel is contained within the tube 30. That is, when the apertures of the inner tube 30 do not align with the apertures in the outer tube 32, the fuel injector 18 is said to be in a closed position. As one of the tubes is rotated, respective apertures of the tubes 30, 32 begin to align allowing a small amount of liquid fuel to be atomized and injected into the chamber 20. In the open position, the apertures of the respective tubes are geometrically congruent, i.e., aligned. The relative movement of the tubes 30, 32 thus corresponds to the amount of fluid that is atomized. Because the fuel is distributed along the length of the chamber 20, the combustion force propelling piston 16 is substantially the same along the length thereof. The fuel efficiency is improved over traditional combustion engines wherein fuel is injected at specific locations, for example, the top of the combustion chamber.
Because the combustion temperature of the machine 10 can be up to about 1800 degrees Celsius, the tubes 30, 32 are formed from a high temperature material, such as tungsten or a tungsten alloy, e.g., tungsten coated with iridium. Since the fuel is positioned within the tubes 30, 32 before injection, the fuel is pre-heated from heat generated within chamber 20 before being injected into the chamber 20, thereby improving fuel efficiency. In specific embodiments, the aperture geometry of the apertures of tubes 30, 32 is small enough to atomize the fluid passing therethrough. In one embodiment, the apertures of tubes 30, 32 are circular, having a diameter between about 0.5 and 5 micrometers. In a particular embodiment, the fuel within the tube 30 is pressurized to aid in the injection of the fluid into the chamber 20.
The fluid or fuel injector 18 can also be employed in other applications where a fluid is desired to be distributed along the length of the injector. In particular embodiments, the fluid includes a combustible fuel such as gasoline or diesel fuel, melt, resins, plastics, or other suitable fluids.
As particularly shown in
In the embodiment shown, valves 21, 23 are flush with the surface of the top and bottom core plates 70, 72, which makes the valves less visible to the piston 16 to minimize the possibility of the piston hitting a valve. In other embodiments, the valves 21, 23 can have shapes designed to maximize the amount of fluid/exhaust that can enter/exit each chamber 20 during each cycle of the piston 16. That is, the valves 21, 23 are shaped to maximize the area above/below the chamber 20. For example, looking at the top of a particular cylinder 14, the valves 21 can be trapezoidal, triangular, or pie-shaped (with the narrower ends pointing toward the center of the circular-shaped chamber 20) to use the maximize amount of area through which air can be delivered into the chamber 20 per piston 16 cycle. The outlet valves 23 can be similarly shaped to maximize the amount of exhaust that can extracted from the chamber 20 per piston 16 cycle. Beneficially, the machine 10 can be run at higher speeds since an increased volume of pre-compressed air and exhaust pass through the chamber 20, if desired.
In an embodiment of the invention, the top and bottom core plates 70, 72 can be formed from a material that has low surface energy, i.e., a material that has low surface tension. For example, Al2O3N2 (ALON) can be used to form the plates 70,72. Since the plates 70, 72 have low surface energy, fluid, for example, the relatively incompressible fluid 17, tends to form a bead or bubble and not spread along the surface of the plates 70,72, which has the beneficial result of decreasing the likelihood that fluid 17 will leak into the chamber 20.
The hydraulic fluid 17 is disposed within a space 25 defined by the outside of the pistons 16, the inside of rotating rings 27, the outside of core 12, and the inside of rotor 22 (
When the piston 16 has contracted to its minimum diameter (
In one embodiment, substantially all of the exhaust is expelled when the piston 16 has contracted to about one-half its maximum diameter. At this point, the intake and outlet valves 21, 23 are closed and the piston 16 is further compressed by the fluid 17, which further compresses the pre-compressed air within chamber 20. When the piston 16 has contracted to about its minimum diameter, the fuel injector 18 injects fuel into the chamber 20, which combusts due to the high operating temperature within chamber 20, similar to a diesel engine. The operation is repeated, thereby turning rotor 22 to generate electricity in coils 28.
In other embodiments, one or more cores and associated pistons can be stacked on top of core 12 to create a “stacked” machine. In particular embodiments, a common fuel injector mechanism can be used to provide fuel within the chamber 20.
The machine 10 of the present invention has increased torque characteristics over those of a traditional combustion engine. As illustrated in
In contrast, the torque characteristics of the present machine 10 are improved. During the time that maximum force is applied by piston 16 at the time of combustion, all of the force is being hydrostatically transmitted to the hydraulic fluid 17 to propel the same against and thereby causing rotation of the rotor 22.
To reduce machine noise including noise associated with fuel combustion, one or more anechoic chambers 37 can be provided in further embodiments of the invention. As shown in
In further embodiments, the piston 16 includes a spiral of thin, flexible material coilable about a central axis.
In one embodiment, the piston 16 has a thickness of about 25 micrometers, is formed from an amorphous, non-crystalline structure, and is formed from a heat-reflective material. Because the spiral is heat-reflective, the heat within chamber 20 is contained therein, i.e., resulting in less heat loss, thereby increasing the operating temperature of the machine 10 which increases thermal efficiency. In a particular embodiment, TRI-X material (manufactured by XMX Corporation of Waltham, Mass.) is used to form the piston 16. TRI-X material has a melting temperature over 3,200 degrees Celsius.
In specific embodiments, it is desirable to use fluid, such as the hydraulic fluid 17 that compresses the piston 16, to lubricate the piston 16 as it coils up. In one embodiment, one or more projections 54 are provided at an outer end 56 to create portals at the outermost coil when the piston is coiled up such that hydraulic fluid can be provided in between the coils.
The piston 16 in this embodiment includes a folded portion 58 at an inner end 60 for creating a seal against itself to prevent fluid from reaching the inner chamber 20 (
As illustrated in
In further embodiments, principles of the present invention can be extended to other applications. For example, the machine 10 can be used as a pump to propel a fluid by motion of the spiral pistons 16. The structures needed to combust fuel in the inner chamber 20 are not needed in some applications. The valves 21, 23, or one-way valves can be positioned on each end of the spiral piston 16, i.e., adjacent the top and bottom core plates 70, 72. The rotor 22 is rotated, for example, by electricity supplied through coils 28 or by a belt coupled to a motor to propel fluid through the chamber 20. In a particular application, the machine 10 can be used as a medical device, such as an artificial heart to pump blood.
While this invention has' been particularly shown and described with references to embodiments thereof, it will be understood by those skilled in the art that various' changes in form and details may be made therein without departing from the scope of the invention encompassed by the appended claims.
This application claims the benefit of U.S. Provisional Application No. 60/442,348, filed Jan. 23, 2003, the entire teachings of which are incorporated herein by reference.
Number | Date | Country | |
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60442348 | Jan 2003 | US |