Exemplary embodiments of the invention relate to a filtration arrangement for a filtration device, wherein the filtration device has a container, and wherein the filtration arrangement has at least two or more hollow shafts rotatably mounted in a machine frame, a plurality of membrane filter disks disposed on the hollow shafts, wherein the two or the plurality of hollow shafts are assigned at least one drive device, and wherein the discharge of permeate from the container is performed, or is implementable, respectively, by way of the hollow shafts, and wherein each hollow shaft at one of the ends thereof, by way of the plurality of membrane filter disks, can be introduced into the container such that the hollow shafts at the opposite end thereof project externally from the container.
A generic filtration arrangement is known from German patent document DE 10 2009 010 484. Furthermore, German patent document DE 20 2005 018 806 U1, German patent document DE 695 11 772 T2, and PCT International patent document WO 02/005 935 A2 are to be mentioned as being part of the prior art. The last-mentioned document shows a rotary filter in the case of which a pump is required for pumping out permeate from a container.
Embodiments of the invention to refining the filtration arrangement of the generic type in terms of a structurally simple and reliable construction.
According to an embodiment, a rotatable pump disk, which forms part of a centrifugal pump arrangement for pumping permeate, is disposed or configured at that end of each rotatable hollow shaft that projects from the container. In contrast to WO 02/005 935 A2, pumping of permeate from the container by way of membrane filter disks and the hollow shafts up to a discharge is readily implementable in such a manner on each of the rotatable hollow shafts. In such a manner, suctioning or pumping of everything, respectively, is performed overall in a particularly uniform manner by filter disks. In contrast, a single pump for all of the shafts has the disadvantage that suctioning is often performed only by way of the shaft having the lowest resistance. A separate pump such as, for example a vacuum pump, which increases the constructive effort is thus not required. The drive device for rotating the hollow shafts having the membrane filter disks also drives the centrifugal pump.
It is expedient and particularly simple in constructive terms, when at least two of the pump disks or even all of the pump disks, are disposed in a common discharge container on the ends of the hollow shafts that are in each case disposable outside the container. It is advantageous herein for the discharge container to have a discharge, and otherwise to be configured so as to be sealed and to be attached to the machine frame.
According to one refinement, which, however, can also be considered as a separate invention, the hollow shafts are mounted outside the container so as to be rotatable in a machine housing forming the machine frame. A machine housing is advantageous since the latter, in particular as a metal casting, is configured in a simple manner and in a stable design.
It is advantageous for the machine housing to have an external shell and one or a plurality of radial collars extending from the external shell radially inward, and that one or two of the radial collars serve(s) for rotatably mounting the hollow shafts, in each case by way of bearing installations, in particular by way of two axially spaced apart roller bearings, in the machine housing. This contributes to a stable and compact design.
The machine housing can receive or surround in a framing manner, respectively, at least one drive motor, one drive connection to the hollow shafts, preferably a wrap belt drive, and bearing installations, such that the components are well protected.
According to another refinement, which, however, also can be considered to be a separate invention, in each case a plurality or many of the membrane filter disks are disposed so as to be axially spaced apart on each hollow shaft and spacer sleeves, which mutually spaced apart the membrane filter disks axially from one another on the hollow shafts are disposed between part of or all of the neighboring membrane filter disks. This design enables a simple arrangement of the membrane filter disks on the hollow shafts.
According to one particularly advantageous variant of the invention, the spacer rings are composed of a deformable, in particular preferably from an elastic deformable material. It is further preferable herein for the spacer rings to be composed of a visco-plastic material. In such a manner, a slight deformation of the spacer sleeves in the installed position on the hollow shafts can thus be advantageously utilized for disposing the membrane filter disks in a rotationally fixed manner on the hollow shafts. To this end, it is additionally advantageous for the hollow shafts to configure a non-circular, in particular an angular, external cross section. The spacer rings may have an identical axial thickness, or optionally also in any case at intervals have dissimilar thicknesses in order for tolerances on the membrane filter disks to be optionally equalized in such a manner. This optionally saves post-grinding or grinding of the membrane filter disks in order for the latter to be brought to a very uniform thickness.
It is furthermore advantageous herein for the hollow shafts to be aligned so as to be mutually parallel, and for the hollow shafts to be spaced apart in such a manner, and for the membrane filter disks to be disposed axially on the hollow shafts such that the membrane filter disks overlap in a radial manner on the hollow shafts. Advantageous flow conditions for a membrane filtration are thus generated in a simple manner in the container in this way.
It is furthermore simple in terms of construction and advantageous for the membrane filter disks to have in each case radially extending permeate ducts and/or an annular gap, the permeate ducts and/or annular gap being open in a radially inward manner, and the permeate ducts and/or the annular gap, or the annular gaps, respectively, in an inward manner toward the hollow shaft to open into in each case at least one axially running axial duct on the external circumference of the respective hollow shafts.
It is moreover preferred that the axial ducts extend in each case across the entire or in any case the major part of the axial portion of the hollow shafts that is disposable within the container, so as to be able to dispose as many of the membrane filter disks as possible in this region.
According to another preferred design embodiment, which advantageously refines the manner in which the permeate is discharged from the membrane filter disks, the axial ducts can in each case be provided with one or a plurality of axially spaced apart, radially extending bores opening into a longitudinal duct within the respective hollow shafts. It is moreover preferable for the longitudinal duct to in each case preferably extend across the entire length of the hollow shafts and to be disposable, or disposed, respectively, in portions within the container and in portions outside the container.
In terms of construction it is furthermore simple and reliable for the hollow shafts to have a diameter enlargement, in particular a collar or a sleeve attachment, and in such a manner axially close the axial ducts in a first direction. It is furthermore advantageous herein for in each case one covering installation to be provided on the ends of the hollow shafts that are disposable in the container, the covering installation closing the axial duct or ducts in this direction.
The hollow shafts can in each case be externally configured so as to be typically polygonal across the axial length on which the arrangements from axially stacked membrane filter disks and from the spacer sleeves are disposed on the hollow shafts, depending on the number of axial ducts.
According to one refinement, which is particularly preferred, the spacing of the non-circular regions, in particular of corners, of the hollow shafts, and the internal radius of the spacer sleeves and of the membrane filter disks is chosen and adapted in such a manner that the spacer sleeves and the membrane filter disks in the assembly are initially capable of being placed onto the corners of the hollow shafts by way of a loose fit, such that in a state of final assembly almost linear bearing regions are configured in the region of the corners between the external circumference of the hollow shafts and the internal circumference of the spacer sleeves and of the membrane filter disks, wherein the axial ducts run between neighboring bearing regions.
According to one further constructive refinement, the covering installations by way of a spring, in particular one or a plurality of disk springs, act axially with a pretensioning force on the respective arrangement from axially stacked membrane filter disks and from the spacer sleeves. The pretensioning is advantageously preferably chosen in such a manner that the spacer sleeves slightly deform such that the internal circumference of the latter in the region of the corners, or of the largest external diameter, respectively, is pushed onto the external circumference of the non-circular hollow shafts, such that the arrangement from axially stacked membrane filter disks and from the spacer sleeves is tightly clamped in a rotationally secured manner on the hollow shafts. On account of the preferably visco-plastic spacer rings, the clamping force can be transmitted to the membrane filter disks in a very uniform and gentle manner, the membrane filter disks typically being configured so as to be unpolished and rather rough.
The invention will be described in more detail hereunder by means of exemplary embodiments with reference to the drawing in which:
The filtration device 2 has a container 3, illustrated only in portions here, for receiving one or a plurality of the filtration arrangements 1 and a suspension to be filtered. The container 3 is provided with at least one inlet and at least one outlet (neither being illustrated here). The container 3 furthermore has at least one opening 4, which is provided with a flange 5. An assembly flange 6, of one of the filter arrangements 1, that is of a corresponding configuration is capable of being assembled on the flange 5. This assembly is preferably performed by means of screws (not illustrated here) that penetrate the flange. Each container 1 preferably has only a single opening 4, and only a single one of the filtration installations 1 is assembled on each container 3. However, it is also conceivable for a plurality of the openings 4 to be provided on one container 3, and for a plurality of the filtration arrangements 1 to be assembled.
In the context of this description, at least one filtration arrangement 1 or a plurality of the filtration arrangements 1, and at least one of the containers 3, conjointly form a or the filtration device 2, respectively.
The at least one supply line (not illustrated here) serves for supplying a flowable suspension to be filtered into the container 3. Either the same supply line, or a further supply line, in contrast enables a cleaning liquid for carrying out a cleaning, in particular a CIP cleaning, to be directed into the process tank 1. An optional further supply line enables the process tank 1 to be impinged with air or gas, in particular inert gas, optionally pressurized (neither illustrated here).
The filtration arrangement 1 is configured as a membrane filtration arrangement. The filtration arrangement 1 has at least two or more rotatable hollow shafts 7, 8. An arrangement having two of the hollow shafts 7, 8 is preferred because the arrangement is of compact construction but nevertheless operates very positively.
According to
In each case a plurality of or many membrane filter disks 9, 10 are disposed on the hollow shafts 7, 8. The membrane filter disks 9, 10 are disposed so as to be axially mutually spaced apart on the hollow shafts 7, 8. Spacer sleeves 11, which mutually space apart the membrane filter disks 9, 10 axially on the hollow shafts 7, 8, are disposed between the membrane filter disks 9, 10 (cf. in particular
The hollow shafts 7, 8 are preferably aligned so as to be mutually parallel. The hollow shafts 7, 8 are spaced apart in such a manner, and the membrane filter disks 9, 10 are disposed axially on the hollow shafts 7, 8 such that the membrane filter disks 9, 10 overlap in a radial manner on the two hollow shafts 7, 8. That is to say that the membrane filter disks 9, 10 mutually engage in an alternating overlapping manner on the two hollow shafts 7, 8, wherein the membrane filter disks 9, 10 do not contact one another. An advantageous flow facilitating the filtration is generated in the suspension in the container 3 in such a manner in the operation upon rotations of the hollow shafts 7, 8.
The membrane filter disks 9, 10 are preferably composed from ceramics. The membrane filter disks 9, 10 furthermore preferably have a two-layered construction (cf.
The permeate ducts 14 and/or a respective annular gap are/is configured so as to be open in a radially inward manner. The permeate ducts 14 and/or the annular gap, or the annular gaps, respectively, in an inward manner toward the hollow shafts 7 or 8, respectively, open in each case into at least one axially running axial duct 15 on the external circumference of the respective hollow shafts 7, 8. The axial ducts 15 preferably extends in each case across the major part of the axial portion of the hollow shafts 7, 8 laying within the container 3.
The axial ducts 15 are in each case provided with one or a plurality of axially spaced apart, radially extending bores 16 opening into a longitudinal duct 17 within the respective hollow shafts 7, 8. The hollow shafts 7, 8 serve as discharge ducts for the permeate. The longitudinal duct 17 extends in each case preferably across the entire length of the hollow shafts 7, 8 and thus in portions lies within the container 3 and in portions lies outside the container 3. The hollow shafts 7, 8, and the longitudinal duct 17 running axially therein, in this manner penetrate the opening 4 of the container 3.
The hollow shafts 7, 8, in relation to the opening 4 of the container 3, have a diameter enlargement or a sleeve attachment 19, and axially close the axial ducts 15 in this direction. In each case one covering installation 18 is provided on the free ends of the hollow shafts 7, 8 that face away from the opening in the container 3. The covering installation 18 closes the axial duct or the axial ducts 15 in this direction. The covering installation 18 can be configured as a screw-fit covering and can be screw-fitted to a threaded portion on the respective hollow shaft 7, 8.
The spacer rings 11 are preferably composed of an elastic material. The elasticity of the material should not be excessive such that this material to this extent can also be referred to as a visco-plastic material.
Toward the opening 4, the membrane filter disks 9, 10 and the spacer sleeves 11 are supported on the radially projecting sleeve attachment 19 on the hollow shafts 7, 8. From the other side, the covering installations 18 as coverings and clamping installations press axially onto the arrangements from axially stacked membrane filter disks 9 or 10, respectively, and from the spacer sleeves 11.
In order for the arrangements from axially stacked membrane filter disks 9 or 10, respectively, and from the spacer sleeves 11 to be centered on the respective hollow shaft or hollow shafts, it is advantageous according to one variant for the hollow shafts 7, 8 not to have a round external cross-section but instead a non-circular, in particular an angular, external cross-section.
The hollow shafts in this instance are preferably configured so as to be non-circular in each case across the axial length on which the arrangements from axially stacked membrane filter disks 9 or 10, respectively, and from the spacer sleeves 11 are arranged on the hollow shafts. The hollow shafts can be configured, for example, so as to be oval. Depending on the number of axial ducts, the hollow shafts on the external circumference thereof in this portion are in particular typically polygonal in the cross-section. According to
The external radius herein on account of the corners of the hollow shafts (this in the case of an oval cross section accordingly being the largest diameter) is preferably chosen in such a manner that the spacer sleeves 11 and the membrane filter disks 9, 10, which on the internal circumference thereof are preferably circular, having an internal circumference allowing the spacer sleeves 11 and the membrane filter disks 9, 10 in the assembly to be initially assembled on the corners with a loose fit, such that almost linear bearing regions 20 are configured in the region of the corners between the external circumference of the hollow shafts 7, 8 and the internal circumference of the spacer sleeves 11 and of the membrane filter disks 9, 10, wherein the axial ducts 15 are created between neighboring linear bearing regions 20 (cf.
The covering installations 18 preferably have a plug 21 (cf.
In this manner, a pretension parallel with the rotation axes D1, D2 can be built up, advantageously in an adjustable manner. This serves for building up/applying a defined pretension or pretensioning force, respectively, on the respective arrangement from axially stacked membrane filter disks 9 or 10, respectively, and from the spacer sleeves 11 which on the other side are supported on the collar or on the sleeve attachment 19 as a diameter enlargement on the hollow shafts 7, 8.
The pretensioning force is chosen in such a manner that the spacer sleeves 11, in particular preferably in an elastic manner, deform such that the internal circumference thereof in the region of the corners or of the largest external diameters, respectively, is pushed onto the external circumference of the non-circular hollow shafts 7, 8. In this manner, the entire assembly from axially stacked membrane filter disks 9 or 10, respectively, and from the spacer sleeves 11 is tightly clamped in a simple but nevertheless reliable manner so as to be rotationally secure on the hollow shafts 7, 8.
Two or more, in particular two to ten, of the hollow shafts described above are preferably provided per filtration device 2. The above explanation of the construction of the hollow shafts 7, 8 thus refers preferably to 2 or more of the hollow shafts 7, 8, wherein in each case preferably two of the hollow shafts, or more specifically two or more of the membrane filter disks 9, 10 disposed on the hollow shafts, overlap one another radially.
The hollow shafts 7, 8 are mounted outside the container 3 so as to be rotatable in a machine housing 24 which forms the machine frame. This will be explained in more detail below.
The machine housing 24 is herein a preferred design embodiment configured as a metal casting. This manner of the design embodiment is readily implementable, but nevertheless stable and cost-effective.
The machine housing 24 in the cross-section here (cf.
The machine housing 24 is directly or by way of a flange plate 25, having the flange 6 and having one or a plurality of lead-throughs 26 for the hollow shafts 7, 8, flange-fitted to the container 3. Herein, one or a plurality of single-part or multiple-part seal arrangements 27 can be configured on the external circumference, for example on the diameter enlargement, of the hollow shafts 7, 8, so as to configure in each case a sealed rotary lead-through for the respective hollow shafts 7, 8 on the opening 4, in particular on the flange plate 25.
The machine housing 24 preferably has an external shell 28 and one or a plurality of radial collars 29a,b and 30a,b extending radially inward from the external shell 28 (each radial collar here has one internal, preferably circular, lead-through for the hollow shafts).
One or two of these radial collars 29b, 30a preferably serve for mounting the hollow shafts 7, 8 in each case by way of bearing installations 31, 32, in particular having two axially spaced apart roller bearings, so as to be rotatable in the machine housing 24 (
Each of the hollow shafts 7, 8 is rotatable by a drive device 33 (cf.
The belt drive 35, or the drive belts 40 thereof, in particular V-belts, wraps belt pulleys 36, 37, 38 on the hollow shafts 7, 8 and on a drive shaft 39 of the drive motor 34 (cf.
A tensioning installation 41 can act in a tensioning or resilient manner, respectively, on the belt drive 35 or on the actual belt 40, respectively.
The drive motor 34 is preferably attached to a portion 42 of the machine housing 24 that is lateral to the hollow shafts 7, 8. The drive motor 34 in this region can be covered by a hood 55, or in portions be exposed. An optional terminal box 43 contains electrical terminals for the drive motor 34.
It is advantageous for the machine housing 24 to receive at least the drive motor 34, the drive connection to the hollow shafts 7, 8, and the bearing installations 31, 32 for the hollow shafts, or at least surrounds the latter in a substantially framing manner by way of the external shell 28, such that these components are well protected.
A discharge installation having a centrifugal pump is configured at the ends of the hollow shafts 7, 8 that are outside the container 3 (cf. in particular
The pump disks 44, 45 in this manner form pump wheel arrangements by way of which permeate is pumped. In operation, with reference to
The discharge 50, depending on requirements, can be configured at various locations of the discharge container 49, according to one variant thus at the lowest location on the container in the installed position, or at such a high location that the aforementioned rotating mechanical seals do not become dry when in operation.
One or a plurality of ribs 53, 54, which are intended to prevent the pump disks 44, 45 disadvantageously influencing one another in fluidic terms, can be provided in the discharge chamber 48, in particular in the discharge container 49.
In operation, the container 3 is filled with a flowable suspension. The hollow shafts 7, 8 are thereafter set in rotation. In this manner, liquid is suctioned through the ceramics layers 12, 13 into the permeate ducts 14, the liquid flowing from there into the axial ducts 15 and into the bores 16, into the two longitudinal ducts 17, and from there through the pump disks 44, 45, having the transverse ducts 46, 47, into the discharge chamber 48 from where the permeate flows out through the discharge 50.
It is to be noted that the following ranges have proven particularly successful for achieving positive filtration results:
Although the invention has been illustrated and described in detail by way of preferred embodiments, the invention is not limited by the examples disclosed, and other variations can be derived from these by the person skilled in the art without leaving the scope of the invention. It is therefore clear that there is a plurality of possible variations. It is also clear that embodiments stated by way of example are only really examples that are not to be seen as limiting the scope, application possibilities or configuration of the invention in any way. In fact, the preceding description and the description of the figures enable the person skilled in the art to implement the exemplary embodiments in concrete manner, wherein, with the knowledge of the disclosed inventive concept, the person skilled in the art is able to undertake various changes, for example, with regard to the functioning or arrangement of individual elements stated in an exemplary embodiment without leaving the scope of the invention, which is defined by the claims and their legal equivalents, such as further explanations in the description.
Number | Date | Country | Kind |
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10 2015 118 282.3 | Oct 2015 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2016/074723 | 10/14/2016 | WO | 00 |