The invention generally relates to clamps. More particularly, the invention relates to clamps for securing rolls of paper (commonly referred to in the trade as “logs”) during sawing processes.
Many types of paper are produced in logs for ease of manufacture. As used herein and in the appended claims, the term “log” is meant to include rolls of paper products such as napkins, paper towels, facial tissue, toilet tissue, newsprint, and the like. Also, because the present invention is not limited to rolls of paper products, the term “log” is meant to include rolls of products which are made from other materials including without limitation cellophane, plastic sheeting, and other synthetic materials, fabric, woven, and non-woven textiles and cloth, foil, etc., regardless of product porosity, density, and dimensions. These logs must typically be sawn into shorter rolls more readily used by consumers. Automating the sawing process is necessary to achieve satisfactory production rates. Typically, automated sawing processes have utilized a reciprocating or orbital radial or band saw in combination with a stationary log clamp.
Bias cutting and inadequate clamping of the log reduce the yield of prior art sawing processes. Tremendous pressure is placed on the saw blade as it cuts into the log because the saw blade is normally toothless to avoid shredding the log. Thus, this cutting process often requires greater force to shear the log than a process involving a blade with teeth, increasing bias cutting and log core crushing problems.
Prior art clamps often secure a log using elastic straps or grippers during the sawing process, and can often be adjusted for varying diameters. However, these clamps may allow slight movement during the sawing process, especially for logs of large diameter and heavy density. A clamp should hold the log stable when the blade applies large forces while penetrating the log.
Various clamping methods and apparatus have been used in the past. Nevertheless, a new clamping method and apparatus that provides enhanced performance and results in improved product quality would be welcomed by those in the art.
Some embodiments of the present invention provide for a clamping apparatus that includes a clamp having a first portion rotatable about an axis and a second portion rotatable about the axis and with respect to the first portion between a first position in which the clamp is tightened with respect to the product roll in the clamp and a second position in which the clamp is loosened with respect to the product roll in the clamp.
In some embodiments, the invention provides a rotating log saw clamp for clamping a product roll to be sawn. The rotating log saw clamp in such embodiments includes a first portion disposed for rotation about an axis and a second portion disposed for rotation with the first portion and movable relative to the first portion between an open position and a clamping position. The second portion is rotatable from the clamping position to the open position in rotation of the first and second rotating portions in a common direction.
In other embodiments, the invention provides a method of clamping a product roll to be sawn in a rotating log saw. The method includes rotating first and second portions in a common direction about an axis, and rotating the second portion relative to the first portion to move the second portion from a clamping position to an open position during rotation of the first and second rotating portions in a common direction.
In another aspect of the present invention, some embodiments provide a rotating log saw clamp for clamping a product roll to be sawn in which the rotating log saw clamp includes a first ring adapted to clamp and rotate about an axis a product roll to be sawn and a second ring rotatably coupled to the first ring. The second ring is driven separately from the first ring for rotation relative to the first ring as the first and second rings rotate together in a common direction. The second ring is rotated relative to the first ring to adjust the clamping of the product roll.
In some embodiments, the invention provides a method of clamping a product roll to be sawn in a rotating log saw clamp, wherein the method includes rotating first and second rings in a common direction about an axis, driving the second ring separately from the first ring for rotation relative to the first ring during rotation of the first and second rings together in a common direction, and adjusting the clamping of the product roll.
Also, in some embodiments, the invention provides a rotating log saw clamp for clamping a product roll to be sawn, wherein the rotating log saw clamp includes a frame, a housing rotatably coupled to the frame about an axis, a plurality of clamps positioned about the axis and movable relative to the axis, and a ring rotatably coupled to the housing about the axis. The housing is disposed for rotation with a product roll to be sawn. The ring is rotatable independently of the housing. The ring is rotatable relative to the housing in common rotation of the housing and ring. The ring is movable relative to the housing to move the plurality of clamps relative to the axis.
In still other embodiments, the invention provides a method of clamping a product roll to be sawn in a rotating log saw clamp, wherein the method includes rotating a housing and a ring in a common direction about a common axis, rotating of the ring independently of the rotation of the housing, rotating the ring relative to the housing during common rotation of the housing and ring, and moving a plurality of clamps relative to the axis by rotating the ring relative to the housing.
Further objects of the present invention together with the organization and manner of operation thereof, will become apparent from the following detailed description of the invention when taken in conjunction with the accompanying drawings wherein like elements have like numerals throughout the drawings.
The present invention is further described with reference to the accompanying drawings, which show an embodiment of the present invention. However, it should be noted that the invention as disclosed in the accompanying drawings is illustrated by way of example only. The various elements and combinations of elements described below and illustrated in the drawings can be arranged and organized differently to result in embodiments which are still within the spirit and scope of the present invention. Also, it is understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of “including,” “comprising,” or “having” and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof, and can also encompass additional items not listed thereafter. Unless specified or limited otherwise, the terms “mounted,” “connected,” and “coupled” are used broadly and encompass both direct and indirect mountings, connections, and couplings. Further, “connected” and “coupled” are not restricted to physical or mechanical connections or couplings.
Referring to the figures, and more particularly to
The log saw assembly 10 includes a frame 14, a log saw clamping assembly 18, and a log saw having a log saw blade 22 (schematically illustrated in
The log saw clamping assembly 18 includes an infeed clamp 26, an outfeed clamp 30, a support mechanism 34, and a drive mechanism 38. It should be noted that not all components of the log saw clamping assembly 18 are necessary to practice the invention. The invention can include the use of a single clamp. As described further below, the log saw drives the log saw blade 22 along a log saw blade path 40 (
As best shown in
The pivoting clamp paddles 42 each include a pivot shaft 54 about which the clamp paddles 42 pivot. The pivot shaft 54 is supported by the clamp housing assembly 50 for pivotable rotation of the clamp paddles. Alternatively or in addition, the clamp paddles 42 can be rotatably connected to the pivot shafts 54 for the same motion. First and second pivot arms 58 are connected to the pivot shaft 54 for rotation relative to the cam follower assembly 46. Each pivot arm 58 includes a cam surface 62 and a paddle surface 66. A paddle 70 is utilized to contact the log 24. The paddle 70 may include a variety of shapes (e.g., flat, curved, V-shaped, bar member, pole member, other member, and the like) and sizes. In some embodiments, the leading edge and/or the trailing edge of the paddle 70 is beveled or chamfered to enhance feeding guidance of the log 24 and to prevent gouging of the log 24 upon entrance to or exit from the log saw assembly 10. The illustrated paddle 70 includes a contact surface 70a and a connection surface 70b (
In some embodiments, a counterweight 74 is connected to the pivot shaft 54 for rotation therewith. As shown in
In some embodiments, shoes or extenders (not shown) are connected to the paddles 70 for use in the clamping of product rolls or logs having diameters smaller than the diameter of the log 24. The interstitial space (
The cam follower assembly 46 can include a cam follower housing 86 as best shown in
A cam follower ring gear 90 is connected to the cam follower housing 86 with cam follower ring gear connectors 94. In other embodiments, the cam follower ring gear 90 and the cam follower housing 86 may be integrally formed. In the illustrated embodiment, six circumferentially spaced cam follower ring gear connectors 94 are utilized. In other embodiments, the number of connectors 94 can vary.
In the illustrated embodiment, inner cam followers 98 and outer cam followers 102 are rotatably coupled to the cam follower housing 86. In some embodiments, the inner cam followers 98 are a stud type cam follower and the outer cam followers 102 are an eccentric stud type cam follower, each provided by McGill Manufacturing Company of Valparaiso, Ind. The eccentric stud type cam followers allow for adjustment of the radial position of the outer cam follower 102 relative to the outer cylindrical surface of cam follower housing ring 86r to which the outer cam follower 102 is attached. This adjustment is useful in equalizing the load shared by each of the outer cam followers 102. Adjustment may also be necessary to compensate for wear of the cam follower 102 or a cam surface on which the cam follower 102 travels. In other embodiments, other types of inner and/or outer cam followers 98 and 102 are utilized.
In some embodiments, axial alignment mounts 106 are connected to the cam follower housing 86 to help retain the cam follower housing 86 in proper axial position with respect to the clamp housing assembly 50. The axial alignment mounts 106 can be located adjacent the inner and outer cam followers 98 and 102 as shown in
With reference to
The clamp housing assembly 50 includes a barrel housing 110 having elongated apertures 112. In some embodiments, the barrel housing 110 includes six elongated apertures 112 circumferentially spaced about the barrel housing 110. The number of elongated apertures 112 can be equal to the number of cam follower ring gear connectors 94. In other embodiments, the number of each can vary. In some embodiments, one or more cam follower assembly limit stops 134 are connected to the barrel housing 110. The limit stops 134 can be connected between adjacent elongated apertures 112 on the outer cylindrical surface of the barrel housing 110. In the illustrated embodiment, a single cam follower assembly limit stop 134 extends to cover a portion of each of two adjacent elongated apertures 112. In other embodiments, the shape and configuration of the cam follower assembly limit stops 134 can vary. The cam follower assembly limit stops 134 can be constructed of an ultra high molecular weight polyethylene material, although other limit stop materials can be employed as desired.
In some embodiments of the present invention, a first side plate 114 is connected to a first surface of the barrel housing 110 and/or a second side plate 122 is connected to a second surface of the barrel housing 110. In such embodiments, a circular recess or groove 154 (
The first and second side plates 114 and 122 can be circular and define an opening 142 through which the log 24 passes. In the illustrated embodiment, the perimeter of the opening 142 is defined by recess portions and flange portions in which are located apertures 150. The first and second side plates 114 and 122 can also include slot apertures 158 and access apertures 162 as desired.
In the illustrated exemplary embodiment, a barrel housing ring gear 130 is connected to the first side plate 114 radially outward of the connection between the barrel housing 110 and the first side plate 114. The inner diameter of the barrel housing ring gear 130 can be substantially equal to the outer diameter of the barrel housing 110. The barrel housing ring gear 130 includes a geared portion 130a (
The pivoting clamp paddles 42, the cam follower assembly 46, and the clamp housing assembly 50 of the illustrated embodiment are assembled to form a clamp 26, 30 (e.g., the outfeed clamp 30). The cam follower assembly 46 is supported by the clamp housing assembly 50 for rotation with respect to the clamp housing assembly 50. When the cam follower assembly 46 rotates with respect to the clamp housing 50, the pivoting clamp paddles 42 pivotably rotate to circumferentially engage and disengage the log 24. In some embodiments, the pivoting clamp paddles 42 are spaced circumferentially about the axis 25 to engage the log 24. The operation of the clamp 26, 30 is discussed in greater detail below.
When the clamp 26, 30 is assembled, the pivot shaft 54 of each pivoting clamp paddle 42 is captured in a corresponding set of apertures 150 in the first and second side plates 114 and 122. The apertures 150 can include bearings that enhance rotation of the pivot shafts 54. In some embodiments, the outer surfaces of the pivot arms 58 are axially spaced by a distance substantially equal to the distance between the inner surfaces of the first and second side plates 114 and 122. Such spacing reduces axial movement of the pivoting clamp paddles 42 with respect to the clamp housing assembly 50. Although the counterweights 74 can be located on either side of the first and second side plates 114, 122, the counterweight 74 of each pivoting clamp paddle 42 can be connected to the pivot shaft 54 outboard of side plate 114 (
With continued reference to the illustrated exemplary embodiment of the present invention, the cam follower housing 86 is received radially inboard of the inner cylindrical surface of the barrel housing 110. The cam follower ring gear 90 can be connected to the cam follower housing 86 in any suitable manner, and in the illustrated embodiment is connected to the cam follower housing 86 by the cam follower ring gear connectors 94. For such connection, the cam follower connectors 94 extend radially through the elongated apertures 112. In the illustrated embodiment, the inner diameter of the cam follower ring gear 90 is substantially equal to the outer diameter of the barrel housing 110. The cam follower ring gear 90 in this embodiment is disposed axially adjacent the geared portion 130a of the barrel housing ring gear 130 on a first side and the cam follower assembly limit stops 134 on a second side.
In some embodiments, the inner cylindrical surface of the barrel housing 110 defines first and second cam surfaces or tracks on which the sets of outer cam followers 102 are adapted to ride. The outer cam followers 102 can be adjusted as discussed above so the cam follower assembly 46 is concentrically spaced with respect to the inner cylindrical surface of the barrel housing 110.
The illustrated cam followers 98 and 102 rotate about their axes. In other embodiments, the cam followers 98 and 102 can be replaced by wear pins, plates, pads, or other moving and non-moving elements. In other embodiments, the cam follower housing 86 can rotate relative to the barrel housing 110 by employing a set of bearings or wear pads between the cam follower housing 86 and barrel housing 110. In other embodiments, a single structure may perform the function of each cam follower 98 and 102.
The inner surfaces of the first and second side plates 114 and 122 in the illustrated exemplary embodiment prevent axial movement of the cam follower assembly 46 by limiting axial movement of the axial alignment supports 106. If the cam follower assembly 46 begins to move in an axial direction, the axial alignment supports 106 contact the respective inner planar surface of an adjacent side plate 114, 122, which thereby prevents further axial movement in the same direction. To this end, the axial alignment supports 106 can extend axially beyond the inner and outer cam followers 98 and 102 to prevent the cam followers 98 and 102 from contacting the respective inner surfaces of the first and second side plates 114 and 122. Such contact could affect the cam action of the cam followers 98 and 102 in some embodiments.
In some embodiments, the side plates 114 and 122 extend radially past the barrel housing 110, the cam follower ring gear 90, and the barrel housing ring gear 130. Such side plates 114 and 122 therefore have a diameter that is larger than the diameter of the barrel housing 110, the diameter of the cam follower ring gear 90, and the diameter of the barrel housing ring gear 130.
Where employed, the slot apertures 158 are adapted to vent debris to the outside of the clamp 26, 30. The slot apertures 158 can be disposed adjacent and radially inward of the connection between the barrel housing 110 and the side plates 114 and 122. Also where employed, the access apertures 162 allow an operator to access the components (e.g., the outer cam followers 102) of the cam follower assembly 46 if adjustments are necessary.
As illustrated in
Referring to
In the illustrated embodiment, the support mechanism 34 includes two sets of bottom support rollers 34a, two sets of top support rollers 34b (not shown in
With continued reference to the exemplary embodiment of the present invention illustrated in the figures, the bottom support rollers 34a are rotatably mounted on a shaft 34d for independent rotation. The shaft 34d is connected to the frame 14, but can instead be connected to one or more brackets or other structure securing the shaft 34d against lateral, axial, and vertical movement. The bottom support rollers 34a contact the side plates 114, 122 of the clamps 26, 30, support the clamps 26, 30, and retain the clamps 26, 30 in desired positions with respect to the frame 14. To this end, each top support roller 34b can have any shape capable of performing these functions, and in some cases includes a cylindrical support surface (
Any number of bottom support rollers 34a can be employed as desired. In the illustrated embodiment for example, each set of bottom support rollers 34a includes a first bottom support roller 34a that supports the first side plate 114 of the infeed clamp 26, a second bottom support roller 34a that supports the second side plate 122 of the infeed clamp 26 and the second side plate 122 of the outfeed clamp 30, and a third support roller 34a that supports the first side plate 114 of the outfeed clamp 30. In other embodiments, the configuration of bottom support rollers 34a can vary. The bottom support rollers 34a prevent the infeed and outfeed clamps 26 and 30 from moving vertically downward. The bottom support rollers 34a can also act in combination with the top support rollers 34b to prevent the infeed and outfeed clamps 26 and 30 from moving laterally. In the illustrated embodiment by way of example only, the bottom support rollers 34a include a diameter of approximately ten inches. In other embodiments, the diameter of the bottom support rollers 34a can vary. Additionally, the axial length of the bottom support rollers 34a can vary, although in some embodiments (such as the illustrated embodiment) the bottom support rollers 34a are spaced to allow for interaction between the drive system 38 and the infeed and outfeed clamps 26 and 30 as will be described in greater detail below.
Where employed, each top support roller 34b is rotatably mounted on a shaft 34e for independent rotation. The shaft 34e is coupled to a bracket 14c, but can instead be connected directly to the frame 14 or to other structure securing the shaft 34e against lateral, axial, and vertical movement. The top support rollers 34b contact the side plates 114, 122 of the clamps 26, 30 in order to retain the clamps 26, 30 in desired positions with respect to the frame 14. To this end, each top support roller 34b can have any shape capable of performing this function, and in some cases includes a grooved support surface (
Any number of top support rollers 34b can be employed as desired. In the illustrated embodiment for example, each set of top support rollers 34b includes a first top support roller 34b that supports the first side plate 114 of the infeed clamp 26, a second top support roller 34b that supports the second side plate 122 of the infeed clamp 26, a third top support roller 34b that supports the second side plate 122 of the outfeed clamp 30, and a fourth support roller 34b that supports the first side plate 114 of the outfeed clamp 30. In other embodiments, the configuration of top support rollers 34b can vary. The top support rollers 34a can prevent the infeed and outfeed clamps 26 and 30 from moving vertically upward. The top support rollers 34b can also act in combination with the bottom support rollers 34a to prevent the infeed and outfeed clamps 26 and 30 from moving laterally. The top support rollers 34b can also act in combination with the thrust support rollers 34c to prevent the infeed and outfeed clamps 26 and 30 from moving axially. In the illustrated embodiment by way of example only, the top support rollers 34b include a diameter of approximately four inches. In other embodiments, the diameter of the top support rollers 34b can vary.
Where employed, each thrust support roller 34c is rotatably mounted to the frame 14 for independent rotation, but can instead be connected to one or more brackets or other structure securing the support roller 34c against lateral, axial, and vertical movement. To this end, each thrust support roller 34c can have any shape capable of providing such support, and in some cases includes a cylindrical support surface. The outer surfaces of the first and second side plates 114 and 122 of the infeed and outfeed clamps 26 and 30 are supported by the cylindrical support surfaces of the thrust support rollers 34c.
Any number of thrust support rollers 34c can be employed as desired. In the illustrated embodiment for example, each set of thrust support rollers 34c includes a first set of thrust support rollers 34c that supports the outer surface of the first side plate 114 of the infeed clamp 26, a second set of thrust support rollers 34c that supports the outer surface of the second side plate 122 of the infeed clamp 26, a third set of thrust support rollers 34c that supports the outer surface of the second side plate 122 of the outfeed clamp 30, and a fourth set of thrust support rollers 34c that supports the outer surface of the first side plate 114 of the outfeed clamp 30. The thrust support rollers 34c can prevent the infeed and outfeed clamps 26 and 30 from moving axially.
The cam follower ring gear 90 and the barrel housing ring gear 130 can be rotated in a variety of conventional manners (e.g., chains, belts, and the like). The embodiment of the present invention illustrated in the figures provides an example of a drive mechanism 38 that can be employed for this purpose. The cam follower assembly 46 and the clamp housing assembly 50 are each rotatable about the log axis 25. Additionally, the cam follower assembly 46 is rotatable with respect to the clamp housing assembly 50 to cause the pivoting clamp paddles 42 to move circumferentially inward and outward to engage and disengage the log 24 as will be discussed in greater detail below. As also discussed further below, the direction of circumferential movement of the pivoting clamp paddles 42 depends on the direction of rotation of the cam follower assembly 46 with respect to the clamp housing assembly 50. In other embodiments, the clamp housing assembly 50 may be rotatable with respect to the cam follower assembly 46.
In the illustrated embodiment, cam follower drive belts 38a are drivingly coupled to the cam follower ring gears 90 of the infeed and outfeed clamps 26 and 30, while barrel housing drive belts 38b are drivingly coupled to the barrel housing ring gears 130 of the infeed and outfeed clamps 26 and 30. In some embodiments, each cam follower drive belt 38a is driven by a cam follower gear 38c mounted on a cam follower shaft 38d for rotation therewith. A cam follower drive belt tensioner 38e (
Any driving device can be employed to power the clamps 26, 30. By way of example only, a motor (e.g., a fifteen horsepower electric motor) 38i is employed in the illustrated embodiment, and is drivingly connected to the barrel housing shaft 38g by a timing belt 38j (although other conventional driving elements can be employed in alternative embodiments). The timing belt 38j is driven by a motor drive gear 38k mounted on an output shaft of the motor 38i. The timing belt 38j drives the barrel housing shaft 38g either directly or indirectly (e.g., via a barrel housing drive gear 381 mounted on the barrel housing shaft 38g as shown in the figures). A timing belt 38m drivably couples the barrel housing shaft 38g to the cam follower shaft 38d in any suitable manner. By way of example only, the timing belt 38m can be driven by a barrel housing drive gear 38n and can drive a gear 38o coupled to a differential gear box 38p. Tensioners 38t and 38s can be utilized to appropriately tension the timing belts 38j and 38m for operation.
The differential gear box 38p allows for a differential between the speeds of the cam follower shaft 38d and the barrel housing shaft 38g. In other embodiments, the differential gear box 38p can be coupled to the barrel housing shaft 38g and the cam follower shaft 38d can be driven by the timing belt 38j. In some embodiments, the differential gear box 38p includes an 80:1 trim ratio. A servo motor 38q can be coupled to the differential gear box 38p to control the differential between the speeds of the cam follower shaft 38d and the barrel housing shaft 38g. In some embodiments, actuation of the servo motor 38q results in a speed differential of plus or minus approximately 2-3 revolutions per minute (“RPM”) for the cam follower shaft 38d when compared to the standard operating speed of the barrel housing shaft 38g of approximately 300-400 RPM. As an alternative to a differential gear box 38p to provide a speed difference between the shafts 38d, 38g (controllable or otherwise), any conventional mechanism or assembly for establishing a speed difference between rotating elements can instead be employed. The speed differential of the cam follower shaft 38d when compared to the barrel housing shaft 38g results in rotation of the cam follower assembly 46 with respect to the barrel housing 50. In some embodiments, a braking mechanism 38r (e.g., an air brake) is utilized to slow the rotation of the drive mechanism 38.
For operation, the pivoting clamp paddles 42 include different positions with respect to the log 24.
In the illustrated embodiment, the cam follower assembly 46 is allowed to rotate approximately thirty degrees with respect to the clamp housing assembly 50. In other embodiments, this amount of rotation can be larger or smaller as desired. As used herein, degrees of rotation are defined with respect to the direction of operational rotation of the infeed and outfeed clamps 26 and 30 illustrated in the figures. The outfeed clamp 30 as illustrated in
The clamping action of the invention is provided when the cam follower assembly 46 rotates with respect to the clamp housing assembly 50. As discussed above, movement of the outer cam followers 102 on the tracks of the barrel housing 110 in the illustrated embodiment allow for such rotation. With reference to
In the open position, the cam follower assembly 46 is rotated approximately zero degrees with respect to clamp housing assembly 50. In the sawing position, the cam follower assembly 46 is rotated approximately thirty degrees with respect to the clamp housing assembly 50 in the illustrated embodiment (although other amounts of rotation can instead be employed, depending at least partially upon the size and shape of the pivot arms 58 and the amount of radial movement desired for clamping. In the various rotating positions, the cam follower assembly 46 is rotated with respect to the clamp housing assembly 50 somewhere between the open position and the sawing position. In some embodiments, the pivoting clamp paddles 42 are in a rotating position when the cam follower assembly 46 is rotated between approximately ten and twenty degrees with respect to the clamp housing assembly 50. In other embodiments, the positions of the pivoting clamp paddles 42 can vary.
In the open position, the pivoting clamp paddles 42 are each retracted, and can be in a fully retracted position in which no further radially outward movement of the clamp paddles 42 is possible. When the pivoting clamp paddles 42 are retracted, the connection surfaces 70b of the paddles 70 can rest against the recess portions (where employed) of the first and second side plates 114 and 122. Thus, the interstitial space between the contact surfaces 70a of the paddles 70 and the log 24 can be the greatest in these positions of the paddles 70. As discussed above, extenders can be utilized to radially extend the contacting surface of the pivoting clamp paddles 42 towards the log 24 if the interstitial space is too large. Additionally, when the pivoting clamp paddles 42 are in an open position, in some embodiments the cam follower ring gear connectors 94 (where employed) are each restricted from movement against the direction of rotation of the infeed and outfeed clamps 26 and 30 by the cam follower assembly limit stops 134. In the illustrated embodiment for example, the cam follower assembly limit stops 134 restrict rotation of the cam follower assembly 46 with respect to the clamp housing assembly 50 to approximately thirty degrees, although other ranges of movement are possible based at least partially upon the positions of the cam follower assembly limit stops 134.
To begin operation of the illustrated log saw assembly 10 (having infeed and outfeed clamps 26, 30), a log pusher advances the log 24 axially into the log saw clamping assembly 18 while the pivoting clamp paddles 42 are in the open position. The log 24 is axially advanced until a portion of the log 24 extends past the log saw blade path 40 into the outfeed clamp 30. Typically, a small length or “cookie” is cut from the leading edge of the log 24 to eliminate the ragged edge produced by many rewinding processes.
Once the log 24 is axially located, the rotation of the infeed and outfeed clamps 26 and 30 can be utilized to accelerate the log 24 from a standstill to the desired rotational speed in a fast and controlled manner. In some cases, the log 24 can be inserted in the log saw assembly 10 while the infeed and outfeed clamps 26, 30 are rotating. The drive mechanism 38 provides rotation to the infeed and outfeed clamps 26 and 30 as discussed above. To accelerate the log 24, the pivoting clamp paddles 42 can be moved concentrically inward from the open position toward the axis 25 and to a rotating position. Concentric movement of the pivoting clamp paddles 42 can be utilized to center the log 24 on the axis 25.
As discussed above, the pivoting clamp paddles 42 move from the open position to a rotating position when the differential speed between the cam follower assembly 46 and the clamp housing assembly 50 is positive. With reference to
When the log 24 has reached a desired rotational speed, the pivoting clamp paddles 42 can move concentrically inward toward the axis to engage the log 24 for cutting. As discussed above, the pivoting clamp paddles 42 move from a rotating position to the sawing position when the differential speed between the cam follower assembly 46 and the clamp housing assembly 50 is positive. With reference again to
In some embodiments, the log saw blade 22 is coupled to a pivoting arm for lowering the log saw blade 22 into the log 24. The log saw blade 22 cuts through the exterior of the log 24 first and proceeds radially inward until a portion of the log saw blade 22 extends through the core 24a (
In the illustrated embodiment, the log saw blade 22 rotates at a higher rate of speed than the infeed and outfeed clamps 26 and 30. In some embodiments, rotation of the log 24 through at least 170 degrees prevents the log saw blade 22 from having to travel more than about half the diameter of the log 24. In addition, the rotational speed of the log 24 can define the duration of sawing necessary to saw through the entire section of the log 24. This sawing process can more evenly load the log saw blade 22 and the core of the log 24, thereby substantially reducing bias cutting and core crushing problems and increasing product quality. Further, decreased deflection of the log saw blade 22 under more even lateral loading of the present invention can prolong log saw blade 22 life. Rotation of the log 24 with respect to the log saw blade 22 can also allow for placement of a plurality of thrust support rollers 34c on the same plane as the log saw blade path 40, thereby providing enhanced structural integrity of the log saw clamping assembly 18.
Once the “cookie” has been separated from the log 24, the pivoting clamp paddles 42 move concentrically outward away from the axis so the log pusher 14 can index the log 24 to the next desired position. The contact surfaces 70a can include a low friction surface to facilitate movement of the log 24 through the infeed and outfeed clamps 26 and 30. Further, as discussed above, the edges of the paddles 70 can be beveled or chamfered to provide further feeding guidance and to prevent gouging of the log 24. In the illustrated embodiment, the log 24 continues to rotate at approximately 300-400 RPM during the entire sawing and indexing process, although faster or slower speeds are possible. In other embodiments, the rotational speed of the log 24 is reduced or stopped to axially index the log 24 through the log saw clamping apparatus 18. After sawing, the sawn material can be discharged by the log pusher and then handled in a conventional manner. The log pusher can comprise any number of pushing or pulling mechanisms for placing a log 24 comprising rolled paper or other material to be sawn in the desired position.
In some embodiments, the counterweight 74 includes a counterweight pin 74a or other extension (
In other embodiments, the log 24 can be rotated independently of the infeed and outfeed clamps 26 and 30. By way of example only, a plurality of rollers can be utilized to substantially match the rotational speed of the log 24 to the rotational speed of the infeed and outfeed clamps 26 and 30. Such rollers can be driven by a variety of conventional mechanisms or can be driven by the drive mechanism 38.
In some embodiments, a plurality of log saw assemblies 10 are utilized in combination. The log saw assembly 10 can be adapted to interface with a second log saw assembly (e.g., employing two log saw assemblies 10 that are substantially the same). To this end, the barrel housing shaft 38g can include a splined connection 100 on the outfeed side of the frame 14 (
In some alternative embodiments of the present invention, the clamp housing assembly 50 does not rotate, and the cam follower assembly 46 only rotates with respect to the clamp housing assembly 50 to open and close the clamps 26, 30 in a manner as described above. Depending at least partially upon the type of saw and blade employed, this arrangement can require the log saw blade 22 to pass through an entire section of the log 24. However, the unique clamping of the present invention still provides advantages over prior art clamps.
The embodiments described above and illustrated in the figures are presented by way of example only and are not intended as a limitation upon the concepts and principles of the present invention. As such, it will be appreciated by one having ordinary skill in the art that various changes in the elements and their configuration and arrangement are possible without departing from the spirit and scope of the present invention as set forth in the appended claims.
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5992275 | Castricum | Nov 1999 | A |
5992277 | Dalseide | Nov 1999 | A |
6065378 | Ricci | May 2000 | A |
6227086 | Lumberg | May 2001 | B1 |
Number | Date | Country |
---|---|---|
514380 | Dec 1971 | CH |
484150 | Oct 1929 | DE |
484151 | Oct 1929 | DE |
930737 | Jul 1955 | DE |
2446125 | Apr 1976 | DE |
3225399 | Feb 1983 | DE |
0 391 865 | Oct 1990 | EP |
0555190 | Aug 1993 | EP |
452180 | Aug 1936 | GB |
2 003 409 | Mar 1979 | GB |
Number | Date | Country | |
---|---|---|---|
20040149103 A1 | Aug 2004 | US |